Novel application of ink‐jet‐printing technology in multi‐domain alignment liquid‐crystal displays

Abstract— Based on the drop‐on‐demand characteristics of ink‐jet printing, the multi‐domain alignment liquid‐crystal display (LCD) could be achieved by using patterned polyimide materials. These polyimide ink locations with different alignment procedures could be defined in a single pixel, depending on the designer 's setting. In this paper, we combined the electro‐optical design, polyimide ink formulation, and ink‐jetting technology to demonstrate the application of multi‐domain alignment liquid‐crystal display manufactory. The first one was a multi‐domain vertical‐alignment LCD. After the horizontal alignment material pattern on the vertical alignment film, the viewing angle would reach 150° without compensation film. The second one was a single‐cell‐gap transflective LCD within integrating the horizontal alignment in the transmissive region and hybrid alignment in the reflective one in the same pixel. In addition, this transflective LCD was also demonstrated in the form of a 2.4‐in. 170‐ppi prototype.     

Technologies toward flexible liquid‐crystal displays

Abstract— Several leading technologies for flexible liquid‐crystal displays have been developed recently at ERSO. The roll‐to‐roll compatible techniques, polymer‐added liquid crystal, have been applied on a film‐like substrate. A flexible black‐and‐white cholesteric liquid‐crystal display was also implemented by photo‐induced phase separation. Color filters placed on a plastic substrate by a low‐temperature manufacturing process was successfully fabricated. A novel design of a wide‐viewing‐angle color plastic LCD was also proposed.     

Development of rollable silicon thin‐film‐transistor backplanes utilizing a roll‐to‐roll continuous lamination process

Abstract— Rollable silicon thin‐film‐transistor (TFT) backplanes utilizing a roll‐to‐roll process have been developed. The roll‐to‐roll TFT‐backplane technology is characterized by a glass‐etching TFT transfer process and a roll‐to‐roll continuous lamination process. The transfer process includes high‐rate, uniform glass‐etching to transfer TFT arrays fabricated on a glass substrate to a flexible plastic film. In the roll‐to‐roll process, thinned TFT‐glass sheets (0.1 mm) and a base‐film roll are continuously laminated using a permanent adhesive. Choosing both an appropriate elastic modulus for the adhesive and an appropriate tension strength to be used in the process is the key to suppressing deformation of the TFT‐backplane rolls caused by thermal stress. TFT backplanes that can be wound, without any major physical damage such as cracking, on a roll whose core diameter is approximately 300 mm have been sucessfully obtained. Incorporating the TFT‐backplane rolls into other roll components, such as color‐filter rolls, will make it possible to produce TFT‐LCDs in a fully roll‐to‐roll manufacturing process.     

Roll‐to‐roll manufacturing of electronics on flexible substrates using self‐aligned imprint lithography (SAIL)

Abstract— The manufacture of large‐area arrays of thin‐film transistors on polymer substrates using roll‐to‐roll (R2R) processes exclusively is being developed. Self‐aligned imprint lithography (SAIL) enables the patterning and alignment of submicron‐sized features on meter‐scaled flexible substrates in the R2R environment. SAIL solves the problem of precision interlayer registry on a moving web by encoding all the geometry information required for the entire patterning steps into a monolithic three‐dimensional imprint with discrete thickness modulation. The pre‐aligned multiple‐step mask structure maintains its alignment regardless of subsequent substrate distortion. Challenges are encountered in relation to the novel nature of using flexible substrates and building toolsets for the R2R processing. In this paper, methods of the SAIL process, the resulting active‐matrix backplanes, the trajectory of SAIL process development, and the remaining issues for production are presented.     

Flexible hybrid substrates of roll‐to‐roll manufacturing for flexible display application

A flexible hybrid substrate was developed and demonstrated for roll‐to‐roll (R2R) manufacturing. Layer‐by‐layer misalignment can be well controlled within 5 µm. Top‐gate amorphous InGaZnO thin‐film transistor was fabricated on the flexible hybrid substrate by R2R process for the first time. A 4.3‐in. segment‐type reflective Electro‐Phoretic Display (EPD) display was also demonstrated to show the R2R capability of flexible substrates.     

Direct imaging exposure equipment with high overlay accuracy for flexible substrate in roll‐to‐roll method

In order to fabricate thin‐film transistors on a flexible substrate, it is required to overlay patterns with high alignment accuracy. A polymer film can be deformed greatly and easily through thin‐film transistor fabrication processes because the glass transition point of a polymer film is below the maximum temperature of the processes. Furthermore, low stiffness of a polymer film can cause deformation when the polymer film is loaded on a working holder. These matters make it difficult to make patterns directly on a polymer film with high alignment accuracy. We proposed three concepts that solve three technical issues in order to directly make patterns with high overlay accuracy on a flexible film without a support substrate. We developed roll‐to‐roll exposure equipment with high overlay accuracy for a flexible substrate. Using this equipment, we succeeded to directly make patterns on a PET film, achieving a resolution of less than 6‐μm line and space pattern and an overlay accuracy of less than ±5 μm.     

Review of viewing‐angle compensation of TN‐mode LCDs using WV film

Abstract— Wide‐view (WV) films for TN‐mode LCDs, which optimize the optical parameters of the polymerized discotic material (PDM) layer and cellulose triacetate (CTA) have been developed. The development concept of the WV film and realization of its concept in the past and for the future will be reviewed. In particular, the discotic molecular alignment control enabled the improvement of the contrast ratio at oblique viewing angles of TN‐mode LCDs. In addition, color shifts at oblique angles are important for large‐screen TN‐mode LCD monitors and LCD‐TV sets. To improve the color‐shift problem, new technologies have been developed.     

Development of flexible organic light‐emitting diode on barrier film and roll‐to‐roll manufacturing

To come out with a successful organic light‐emitting diode (OLED) lighting business, it is very important to have clear differentiation of OLED from LEDs. Flexible OLED has merits, such as capability to be mounted on the curved wall, which is not easy for LEDs to achieve the feature. There are several approaches to make flexible OLEDs especially among those plastic barrier films that can bring high level of flexibility, which could not be achieved by any conventional lighting method. In this paper, barrier films with various water vapor transmission rate values, including 10^{? 6} order, are applied, and the conditions to have almost no dark spot growth under 85 °C and 85% high temperature/humidity test are shown. Flexible OLED panels are manufactured with the world's first roll‐to‐roll equipment using plastic barrier film.     

An introduction to PSS‐LCDs: A fast‐optical‐response smectic LCD

Abstract— A new type of fast‐optical‐response liquid‐crystal display is introduced. This display uses a certain type of smectic liquid‐crystal material that has a fast optical response as well as a native wide viewing angle. Unlike well‐known smectic‐based LCD technologies, this new type of LCD technology is highly compatibile with most nematic‐based LCDs. This compatibility provides advantages for practical uses. Here, the initial molecular alignment and drive concept as well as the general performance of this new display technology are discussed.     

Switchable transmissive and reflective liquid‐crystal display using a multi‐domain vertical alignment

Abstract— A wide‐view transflective liquid‐crystal display (LCD) capable of switching between transmissive and reflective modes in response to different ambient‐light conditions is proposed. This transflective LCD adopts a single‐cell‐gap multi‐domain vertical‐alignment (MVA) cell that exhibits high contrast ratio, wide‐viewing angle, and good light transmittance (T) and reflectance (R). Under proper cell optimization, a good match between the VT and VR curves can also be obtained for single‐gamma‐curve driving.     

Depth‐ and viewing‐angle‐enhanced 3‐D/2‐D switchable display system with high contrast ratio using multiple display devices and a lens array

Abstract— An improved 3‐D/2‐D switchable display system with enhanced depth and viewing angle by adding two LCD panels to an integral imaging system has been realized. The proposed system uses the see‐through property of an LCD panel and displays multiple sets of elemental images on the LCD panels to integrate them on multiple locations simultaneously. As a result, the depth of the 3‐D image can be enhanced. For wide viewing angles, the time‐multiplexing method was adopted by displaying mask patterns on the front LCD panel. In addition, another technique to increase the contrast ratio of the proposed system has also been developed. Some experimental results will be provided.     

A viewing‐angle‐controllable blue‐phase liquid‐crystal display

Abstract— A viewing‐angle‐controllable liquid‐crystal display (LCD) is proposed. When the device is only driven by an in‐plane electric field, it exhibits a wide‐viewing‐angle (WVA) mode. And it exhibits narrow‐viewing‐angle (NVA) mode when it is driven by a vertical electric field as well as an in‐plane electric field. In this manner, the viewing angle of the device can be controlled from 100° to 30°. The device exhibits a good viewing‐angle‐controlling characteristic and high transmittance.     

A directional backlight with narrow angular luminance distribution for widening the viewing angle for an LCD with a front‐surface light‐scattering film

Abstract— A directional backlight unit has been developed to widen the viewing angle of a TN‐LCD with a front‐surface light‐scattering film/layer. The novel directional backlight has a diagonal of 34 cm and is structured by light‐direction‐control optical micro‐features and an inverted prism film. The backlight has a symmetrical round luminance cone of ±9° and a uniform spatial distribution of 88%. By using this backlight unit in combination with an LCD, the narrow cone resulted in widening of the TN‐LCD's viewing angle up to 120° at full width at half‐maximum.     

Roll‐to‐roll manufacturing considerations for flexible,cholesteric liquid‐crystal display (Ch‐LCD) media

Abstract— Roll‐to‐roll methods and equipment to manufacture a bistable, passively driven display media on a flexible substrate have been developed. Using continuous coating techniques and equipment, cholesteric liquid‐crystal droplets in a gelatin binder and a dark layer are simultaneously coated onto laser‐etched‐patterned transparent ITO conductors on a polymeric web. Second conductors are printed with a UV‐curable polymer thick‐film ink over the active display layers, followed by slitting and chopping to complete the manufacture of display media in a full roll‐to‐roll mode. Segmented‐ and matrix‐display media can be generated using these techniques. This paper will focus on the manufacturing considerations for producing matrix‐display media.     

Novel WV film for wide‐viewing‐angle TN‐mode LCDs

Abstract— A new optical compensation film refered to as WV‐EA film for TN‐mode TFT‐LCDs has been developed, resulting in higher contrast ratio, wider‐viewing‐angle characteristics, and improved color shift than their predecessors, especially in the horizontal direction. These features of the new WV film were achieved as a result of haze reduction and optimizing the optical characteristics of the polymerized discotic material layer and TAC film. These features are suitable for large‐sized and wide‐aspect‐ratio LCD monitors and TVs.     

Angular dependence of the performance of stereoscopic liquid‐crystal‐display (LCD) television using shutter glasses (SG)

Abstract— 3‐D cross‐talk typically represents the ratio of image overlap between the left and right views. For stereoscopic LCDs using shutter‐glasses technology, 3‐D cross‐talk for stereoscopic LCD TV with a diagonal size of 46 in. and vertical alignment (VA) mode was measured to change from 1% to 10% when the stereoscopic display is rotated around the vertical axis. Input signals consist of the left and right images that include patterns of different amounts of binocular disparity and various gray levels. Ghost‐like artifacts are observed. Furthermore, intensities of these artifacts are observed to change as the stereoscopic display is rotated about the vertical axis. The temporal luminance of the LCD used in stereoscopic TV was found to be dependent on the viewing direction and can be considered as one cause of the phenomenon of angular dependence of performance for stereoscopic displays.     

Wide‐angle film diffuser

Abstract— A unique roll‐to‐roll mass‐producible high‐transmission wide‐angle diffuser (WAD?) film for use in LCD backlights is reported. WAD? diffuser films include optical structures that efficiently manage forward light scattering and significantly reduces backward light scattering. WAD? technology facilitates backlights with significantly higher brightness and thinner backlight profiles.     

Ultra‐FFS TFT‐LCD with super image quality,fast response time,and strong pressure‐resistant characteristics

Fringe‐field‐switching (FFS) devices using liquid‐crystal (LC) with a negative dielectric anisotropy exhibit high transmittance and wide viewing angle simultaneously. Recently, we have developed an “Ultra‐FFS” thin‐film‐transistor (TFT) LCD using LC with a positive dielectric anisotropy that exhibits high transmittance, is color‐shift free, has a high‐contrast ratio in a wide range, experiences no crosstalk and has a fast response time of 25 msec. In this paper, the device concept is discussed, and, in addition, the pressure‐resistant characteristics of the devices compared with that of the twisted‐nematic (TN) LCD is discussed.     

Low‐power‐consumption TFT‐LCD with dynamic memory embedded in the pixels

A low‐power‐consumption thin‐film‐transistor liquid‐crystal display (TFT‐LCD) with dynamic memory cells embedded in each pixel using low‐temperature poly‐Si technology has been developed. By holding data in the memory, the operating rate of the data driver can be dramatically reduced to 4 Hz. Eight levels of gray scale with low power consumption can be achieved by using the area‐ratio gray‐scale method. This TFT‐LCD can be used for displaying fine still images, with low power consumption.     

A single‐cell‐gap transflective liquid‐crystal display using different pretilt angles in transmissive and reflective regions

Abstract— A single‐cel l‐gap transflective liquid‐crystal display with two types of liquid‐crystal alignment based on an in‐plane‐switching structure is proposed. The transmissive region is almost homeotropically aligned with the rubbed surfaces at parallel directions while the reflective region has a homeotropic liquid‐crystal alignment. For every driving voltage for a positive‐dielectric‐anisotropy nematic liquid crystal, the effective cell‐retardation value in the transmissive region becomes larger than that in the reflective region because of optical compensation film which is generated by low‐pretilt‐angle liquid crystal in the transmissive region. Under the optimization of the liquid‐crystal cell and alignment used in the transmissive and reflective areas, the transmissive and reflective parts have similar gamma curves. An identical response time in both the transmissive and reflective regions and a desirable viewing angle for personal portable displays can also be obtained.