Room-temperature deformation behavior of directionally solidified multiphase Ni-Fe-Al alloys

Directionally solidified (DS) β + (γ + γ′) Ni-Fe-Al alloys have been used to investigate the effect of a ductile second phase on the room-temperature mechanical behavior of a brittle 〈001〉-oriented β (B2) phase. The ductile phase in the composite consisted of a fine distribution of ordered γ′ precipitates in a γ (fcc) matrix. Three microstructures were studied: 100 pct lamellar/rod, lamellar + proeutectic β, and discontinuous γ. The β matrix in the latter two microstructures contained fine-scale bcc precipitates formed due to spinodal decomposition. Room-temperature tensile ductilities as high as 12 pct and fracture toughness (K _Q ) of 30.4 MPa √m were observed in the 100 pct lamellar/rod microstructure. Observations of slip traces and dislocation substructures indicated that a substantial portion of the ductility was a result of slip transfer from the ductile phase to the brittle matrix. This slip transfer was facilitated by the Kurdjumov-Sachs (KS) orientation relationship between the two phases and the strong interphase interface which showed no decohesion during deformation. In microstructures which show higher values of tensile ductility and fracture toughness, 〈100〉 slip was seen in the β phase, whereas 〈111〉 slip was seen in the β phase in the microstructure which showed limited ductility. The high ductility and toughness are explained in terms of increased mobile dislocation density afforded by interface constraint. The effect of extrinsic toughening mechanisms on enhancing the ductility or toughness is secondary to that of slip transfer.     

Slip transfer and dislocation nucleation processes in multiphase ordered Ni-Fe-Al alloys

Directionally solidified (DS) alloys with the nominal composition Ni-30 at. pct Fe-20 at. pct Al having eutectic microstructures were used to study slip transfer across interphase boundaries and dislocation nucleation at the interfacial steps. The slip transfer from the ductile second phase, γ(fcc) containing ordered γ′(L1₂) precipitates, to the ordered β(B2) phase and the generation of dislocations at the interface steps were interpreted using the mechanisms proposed for similar processes involving grain boundaries in polycrystalline single-phase materials. The criteria for predicting the slip systems activated as a result of slip transfer across grain boundaries were found to be applicable for interphase boundaries in the multiphase ordered Ni-Fe-Al alloys. The potential of tailoring the microstructures and interfaces to promote slip transfer and thereby enhance the intrinsic ductility of dislocation-density-limited intermetallic alloys is discussed.     

Room-temperature deformation behavior of directionally solidified multiphase Ni−Fe−Al alloys

Directionally solidified (DS) β+(γ+γ′) Ni−Fe−Al alloys have been used to investigate the effect of a ductile second phase on the room-temperature mechanical behavior of a brittle 〈001〉-oriented β (B2) phase. The ductile phase in the composite consisted of a fine distribution of ordered γ′ precipitates in a γ (fcc) matrix. Three microstructures were studied: 100 pct lamellar/rod, lamellar+proeutectic β, and discontinuous γ. The β matrix in the latter two microstructures contained fine-scale bcc precipitates formed due to spinodal decomposition. Room-temperature tensile ductilities as high as 12 pct and fracture toughness (K _Q) of 30.4 MPa were observed in the 100 pct lamellar/rod microstructure. Observations of slip traces and dislocation substructures indicated that a substantial portion of the ductility was a result of slip transfer from the ductile phase to the brittle matrix. This slip transfer was facilitated by the Kurdjumov-Sachs (KS) orientation relationship between the two phases and the strong interphase interface which showed no decohesion during deformation. In microstructures which show higher values of tensile ductility and fracture toughness, 〈100〉 slip was seen in the β phase, whereas 〈111〉 slip was seen in the β phase in the microstructure which showed limited ductility. The high ductility and toughness are explained in terms of increased mobile dislocation density afforded by interface constraint. The effect of extrinsic toughening mechanisms on enhancing the ductility or toughness is secondary to that of slip transfer. A. MISRA, formerly Graduate Student, Department of Materials Science and Engineering, University of Michigan is Research Associate     

Microstructural effects on the tensile properties and deformation behavior of a Ti-48Al gamma titanium aluminide

The effects of microstructure on the tensile properties and deformation behavior of a binary Ti-48Al gamma titanium aluminide were studied. Tensile-mechanical properties of samples with microstructures ranging from near γ to duplex to fine grained, near- and fully-lamellar were determined at a range of temperatures, and the deformation structures in these characterized by transmission electron microscopy (TEM). Microstructure was observed to exert a strong influence on the tensile properties, with the grain size and lamellar volume fraction playing connected, but complex, roles. Acoustic emission response monitored during the tensile test revealed spikes whose amplitude and frequency increased with an increase in the volume fraction of lamellar grains in the microstructure. Analysis of failed samples suggested that microcracking was the main factor responsible for the spikes, with twinning providing a minor contribution in the near-lamellar materials. The most important factor that controls ductility of these alloys is grain size. The ductility, yield stress, and work-hardening rate of the binary Ti-48Al alloy exhibit maximum values between 0.50 and 0.60 volume fraction of the lamellar constituent. The high work-hardening rate, which is associated with the low mobility of dislocations, is the likely cause of low ductility of these alloys. In the near-γ and duplex structures, slip by motion of 1/2<110] unit dislocations and twinning are the prevalent deformation modes at room temperature (RT), whereas twinning is more common in the near- and fully-lamellar structures. The occurrence of twinning is largely dictated by the Schmid factor. The 1/2<110] unit dislocations are prevalent even for grain orientations for which the Schmid factor is higher for <101] superdislocations, though the latter are observed in favorably oriented grains. The activity of both of these systems is responsible for the higher ductility at ambient temperatures compared with Al-rich single-phase γ alloys. A higher twin density is observed in lamellar grains, but their propagation depends on the orientation and geometry of the individual γ lamellae. The increase in ductility at high temperatures correlates with increased activity of 1/2<110] dislocations (including their climb motion) and twin thickening. The role of microstructural variables on strength, ductility, and fracture are discussed. This article is based on a presentation made in the symposium entitled “Fundamentals of Structural Intermetallics,” presented at the 2002 TMS Annual Meeting, February 21–27, 2002, in Seattle, Washington, under the auspices of the ASM and TMS Joint Committee on Mechanical Behavior of Materials.     

Deformation and fracture behavior of a directionally solidified β/γ′ Ni-30 At. pct Al alloy

The effect of a ductile γ′-Ni₃Al phase on the room-temperature ductility, temperature-dependent yield strength, and creep resistance of β-NiAl was investigated. Room-temperature tensile ductility of up to 9 pct was observed in directionally solidified β/γ′ Ni-30 at. pct Al alloys, whereas the ductility of directionally solidified (DS), single-phase [001] β-NiAl was negligible. The enhancement in ductility was attributed to a combination of slip transfer from the ductile γ′ to the brittle β phase and extrinsic toughening mechanisms such as crack blunting, deflection, and bridging. As in single-phase Ni₃Al, the temperature-dependent yield strength of these two-phase alloys increased with temperature with a peak at approximately 850 K. The creep strength of the β/γ′ alloys in the temperature range 1000 to 1200 K was found to be comparable to that of monolithic β-NiAl. A creep strengthening phase needs to be incorporated in the β/γ′ microstructure to enhance the elevated temperature mechanical properties.     

The effects of Cr additions to binary TiAl-base alloys

The effects of Cr additions to y-base alloys have been investigated, using bulk materials consolidated from rapid solidification-processed ribbons. The composition ranges studied were 0 to 4 at. pet Cr and 44 to 54 at. pet Al. It was found that Cr additions do not affect the deformation behavior of single-phase γ alloys. However, they significantly enhance the plasticity of Al-lean duplex alloys which contain grains of single-phase γ and grains of lamellar γ/α₂. Other Cr effects on microstructure, phase stability, site occupancy, and deformation sub-structures were characterized and correlated to the observed mechanical behavior. It was concluded that the ductilization effect of Cr in duplex alloys is partially due to the tendency of Cr to occupy Al lattice sites. Ductilization is also partially due to the ability of Cr to modify the Al partitioning and, therefore, the thermal stability of transformed α₂ laths.     

Plastic deformation and fracture of binary TiAl-base alloys

The mechanical behavior of binary TiAl alloys containing 46 to 60 at. pct Al has been studied in bulk materials preparedvia rapid solidification processing. Bending and tensile tests were carried out at room temperature as a function of Al concentration. A few alloys were also tested from liquid nitrogen temperature to ∼ 1000°C. Deformation substructures were studied by analytical transmission electron microscopy and fracture modes by scanning electron microscopy (SEM). It was found that both microstructure and composition strongly affect the mechanical behavior of TiAl-base alloys. A duplex structure, which contains both primary y grains and transformedγ/α ₂ lamellar grains, is more deformable than a single-phase or a fully transformed structure. The highest plasticities are observed in duplex alloys containing 48–50 at. pct Al after heat treatment in the center of theγ + α phase field. The deformation of these duplex alloys is facilitated by 1/2[110] slip and {111} twinning, but very limited superdislocation slip occurs. The twin deformation is suggested to result from a lowered stacking fault energy due to oxygen depletion or an intrinsic change in chemical bonding. Other factors, such as grain size and grain boundary chemistry and structure, are important from a fracture point of view. The results on the deformation and fracture modes as a function of test temperature are also discussed.     

Interphase boundary structures associated with diffusional phase transformations in Ti-base alloys

Interphase boundary structures generated during diffusional transformations in Ti-base alloys, especially the proeutectoid α and eutectoid reactions in a β-phase matrix, are reviewed. Partially coherent boundaries are shown to be present whether the orientation relationship between precipitate and matrix phases is rational or irrational. Usually, these structures include both misfit dislocations and growth ledges. However, grain boundary α allotriomorphs (GBA’s) do not appear to develop misfit dislocations at partially coherent boundaries. Evidently, these dislocations can be replaced by ledges which provide a strain vector in the plane of the interphase boundary. The bainite reaction in Ti-X alloys produces a mixture of eutectoid α and eutectoid intermetallic compound. Both eutectoid phases are partially coherent with theβ matrix, and both grow by means of the ledge mechanism, though unlike pearlite the ledge systems of the two phases are structurally independent. Even after deformation and recrystallization, the boundaries between the eutectoid phases and theβ matrix, as well as between these phases, are partially coherent. Titanium and zirconium hydrides have partially coherent interphase boundaries with respect to theirβ matrix. The recent observation of ledgewise growth of γ TiH within situ high-resolution transmission electron microscopy (HRTEM) suggests that, repeated suggestions to the contrary, these hydrides do not grow by means of shear transport of Ti atoms at rates paced by hydrogen diffusion. This paper is based on a presentation made in the symposium “Interfaces and Surfaces of Titanium Materials” presented at the 1988 TMS/AIME fall meeting in Chicago, IL, September 25–29, 1988, under the auspices of the TMS Titanium Committee.     

Effect of iron addition on the precipitation behavior of CoNiCr alloys containing Nb

The effect of iron addition on the precipitation behavior of Co-Ni-Cr-Nb alloys is discussed. Iron addition changes the main precipitate from orthorhombic β-Ni₃Nb (Ni₃Cb) to BCTγ″-phase which is disc shaped and precipitates on {100} matrix planes. The growth ofγ″-precipitate follows the Lifshitz-Wagner theory of diffusion controlled growth. An attempt has been made to analyze the structure ofγ″ using the electronic considerations of the Engel-Brewer theory. On continued aging, metastableγ″ transforms to a stable β-phase on {111} matrix planes. The orientation relationship of this phase is similar to that observed in other alloys. In addition to intragranular precipitation, β=phase also precipitates at the grain boundaries and grows into the grains. The transformation ofγ″ into β-phase does not affect the hardness to any significant extent.     

Slip Transfer Across Hetero-Interfaces in Two-Phase Titanium Aluminum Intermetallics

The role of slip transfer processes across the heterophase interfaces in two-phase TiAl intermetallics has been studied. Polysynthetically twinned (PST) crystals of TiAl (PST-TiAl) have been used as model systems for individual grains in technologically relevant polycrystalline lamellar TiAl alloys. Compressive plastic loads have been applied for orientations of the lamellar interfaces parallel and perpendicular to the loading directions to produce hard mode slip activity in both the γ and the α ₂ phases. Transmission electron microscopy has been used to determine the active deformation modes in the constituent phases and to study details of the hard mode of the slip transfer across heterophase interfaces. The results are discussed with respect to the mechanical behavior of PST-TiAl.     

Low-cycle fatigue behavior of INCONEL 718 superalloy with different concentrations of boron at room temperature

Symmetrical push-pull low-cycle fatigue (LCF) tests were performed on INCONEL 718 superalloy containing 12, 29, 60, and 100 ppm boron (B) at room temperature (RT). The results showed that all four of these alloys experienced a relatively short period of initial cyclic hardening, followed by a regime of softening to fracture at higher cyclic strain amplitudes (Δɛ _t /2≥0.8 pct). As the cyclic strain amplitude decreased to Δɛ _t /2≤0.6 pct, a continuous cyclic softening occurred without the initial cyclic hardening, and a nearly stable cyclic stress amplitude was observed at Δɛ _t /2=0.4 pct. At the same total cyclic strain amplitude, the cyclic saturation stress amplitude among the four alloys was highest in the alloy with 60 ppm B and lowest in the alloy with 29 ppm B. The fatigue lifetime of the alloy at RT was found to be enhanced by an increase in B concentration from 12 to 29 ppm. However, the improvement in fatigue lifetime was moderate when the B concentration exceeded 29 ppm B. A linear relationship between the fatigue life and cyclic total strain amplitude was observed, while a “two-slope” relationship between the fatigue life and cyclic plastic strain amplitude was observed with an inflection point at about Δɛ _p /2=0.40 pct. The fractographic analyses suggested that fatigue cracks initiated from specimen surfaces, and transgranular fracture, with well-developed fatigue striations, was the predominant fracture mode. The number of secondary cracks was higher in the alloys with 12 and 100 ppm B than in the alloys with 29 and 60 ppm B. Transmission electron microscopy (TEM) examination revealed that typical deformation microstructures consisted of a regularly spaced array of planar deformation bands on {111} slip planes in all four alloys. Plastic deformation was observed to be concentrated in localized regions in the fatigued alloy with 12 ppm B. In all of the alloys, γ″ precipitate particles were observed to be sheared, and continued cyclic deformation reduced their size. The observed cyclic deformation softening was associated with the reduction in the size of γ″ precipitate particles. The effect of B concentration on the cyclic deformation mechanism and fatigue lifetime of IN 718 was discussed.     

Deformation Behavior of Duplex Zircaloy-4-Oxygen Alloys

The mechanical properties of two-phase Zircaloy-4-oxygen alloys at thermal equilibrium have been determined. The strength of these alloys depends to a large extent on their microstructure. The strengthening behavior for alloys having isolateda grains in the softer β matrix is similar to the dispersed particle strengthening. The yield strength of these alloys is found to obey the Petch relationship, (MPa), whereλ _β is the mean free path of β phase inμm. As the volume fraction ofa phase increases, its aspect ratio also increases. This allows more effective load transfer from the matrix to the hardera phase. It has been shown that the strength of these alloys obeys a modified rule of mixtures. The alloys having equiaxeda grains in the β matrix show large strain rate sensitivities at low strain rate. The deformation behavior is interpreted in terms of dislocation slip in the β matrix and diffusion assisted climb near the interphase boundary.     

Precipitation in a Cu-30 Pct Ni-1 Pct Nb alloy

Decomposition of a Cu-30 pct Ni-1 pct Nb alloy on aging in the range of 866 K (600°C) to 1073 K (800°C) was investigated. The initial decomposition, concomitant with age hardening, occurred through the precipitation of body centered tetragonal metastable Ni₃Nb-γ” precipitates on the 100 matrix planes. Equilibrium orthorhombicβ phase formed either through a grain boundary cellular reaction at low temperature (≤973 K (700°C)) or as Widmanstaettenplatelets on the 1ll planes at higher temperatures (≥1073 K (800°C)) with the following crystallographic relationship: (0l0)_β//111_γ [100]β//[1•11]_γ. Based on the observations, a schematic transformation sequence is presented.     

The microstructure of rapidly solidified Ti-Fe melt-spun ribbons

Ti-Fe binary alloys were rapidly solidified by the melt-spinning technique, and four compositions were examined: Ti-5 wt pct Fe, which is the critical composition for theβ to ω athermal transformation; Ti-10 wt pct Fe, which represents a hypoeutectoid composition; the eutectoid composition Ti-15 wt pct Fe; and Ti-20 wt pct Fe, as an example of a hypereutectoid alloy. The Ti-5 wt pct Fe rapidly solidified ribbons are composed of two different structures. The first consists of α′-martensite plates inβ matrix and the second, athermal ω particles inβ matrix. The Ti-10, 15, and 20 wt pct Fe alloys are also composed of two structures. These areβ grains and isothermal-like ω particles inβ matrix. A solidification model is suggested which explains the existence of two different microstructures at the same composition and the for-mation of two kinds of ω particles.     

Phase Equilibria and Interstitial Effects in the Ti-V-Mo Alloy System

The stability of theβ phase in the Ti-V, Ti-Mo, and Ti-V-Mo alloy systems was investi-gated, and theβ/α + β phase boundaries in these systems were determined in the range 300 to 600° C. The results indicate that Mo is more potent than V in stabilizing theβ phase with respect to α phase formation and in retarding the β → α reaction kinetics. It is shown that increasing the oxygen concentration in the alloys tends to enhance α phase formation in Mo-lean alloys (Mo contents < 15 wt pct), whereas it leads to the formation of an oxide phase in Mo-rich alloys (Mo contents ≥15 wt pct). Formerly Research Assistant, Department of Materials Science, University of Southern California     

Deformation modes in NbAl3

The DO₂₂ lattice of the NbAl₃ intermetallic compound shows very limited ductility at room temperature. In this study the slip and twinning systems that are active during the deformation process were investigated. Evaluation of the possible deformation modes was performed and contrast analysis in the transmission electron microscope revealed both expected and unexpected deformation modes. Two types of dislocations were found in the deformed structure, namely thea 〈110〉 superdislocation on the {112} plane and loops of unidentified dislocations on the {010} plane. No evidence of 〈201〉 superdislocations was found, probably due to the fact that this type of dislocation is expected to move in groups of four. Twins of the {112} type were found to play an important role in the deformation process since they supply a component of shear perpendicular to the (001) plane.     

The Role of the γ/ γeutectic and porosity on the tensile behavior of a single-crystal nickel-base superalloy

The microstructure of a single-crystal nickel-base superalloy, PWA 1480, has been varied by heat treatment and hot isostatic pressing in order to study the role of the γ/yγ′ eutectic and porosity on subsequent tensile behavior. The level of porosity was found not to affect any of the tensile properties, while the γ/γ′ eutectic strongly influenced ductility. Eliminating the γ/γ′ eutectic increased ductility which was attributed to the cleavage fracture of this constituent. It is proposed that such cleavage of the γ/γ′ eutectic is initiated by the stress created from impinging slip bands, promoting shear localization, and final fracture along {111} slip planes. The precise nature of this fracture process is discussed with emphasis on the role of the γ/′ micro-structure. The deformation structure of PWA 1480 was also studied, and while different in some respects from many other single-crystal superalloys, its fracture process appears to be similar. Formerly Graduate Student, Department of Metallurgical Engineering and Materials Science, Carnegie Mellon University.     

Fracture of single crystals of the nickel-base superalloy PWA 1480E in helium at 22 °C

The fracture behavior of single crystals of the PWA 1480E nickel-base superalloy was studied using both scanning electron microscopy (SEM) and transmission electron microscopy (TEM) techniques. Notched single crystals with seven different crystal growth orientations near [100], [110], [111], [013], [112], [123], and [223] were tensile tested at 22 °C in a helium atmosphere at 34 MPa. Gamma prime particles were orderly and closely aligned with the cube edges along the [100], [010], and [001] directions of theγ matrix. The cuboid morphology of theγ’ precipitate was not influenced by the crystal growth orientation. The specimen with the [110] orientation was the strongest, while the crystal with the [100] orientation was the weakest. A stereoscopic technique, combined with the use of planary’ morphologies, was applied to identify the cleavage plane orientation. All specimens failed predominately by {lll}-type cleavage which originated from combined slip on various {111} planes. In most cases, deformation was found to occur inhomogeneously in intense slip bands lying on {111} planes and aligned parallel to the different slip directions. Both SEM and TEM studies indicated that {lll}-type slip was the controlling factor during cleavage fracture of single crystals of the PWA 1480E nickel-base superalloy. Formerly Graduate Student, Auburn University     

Role of Solute in the Texture Modification During Hot Deformation of Mg-Rare Earth Alloys

Although conventional Mg alloys develop strong crystallographic textures during deformation that persist during annealing, the addition of rare earth (RE) elements can induce comparably weaker textures. The texture weakening effect is explored using hot-rolled Mg-Y alloys of a single phase to focus on the possibility of solute effects. Of the studied compositions, the richer alloys (≥0.17 at. pct) show the weakening effect, whereas the most dilute alloy (≤0.03 at. pct) does not. Electron backscattered diffraction (EBSD) analysis of intragranular misorientation axes (IGMA) indicate that the geometrically necessary dislocation (GND) content in dilute, hot-rolled alloys contain primarily basal 〈a〉 dislocations. At higher concentrations, the dislocations are predominantly prismatic 〈a〉 type. This change in the GND content suggests a change in dynamic recrystallization (DRX) mode. For example, nonbasal cross slip has been associated with continuous DRX. Furthermore, nonbasal slip might also promote more homogenous shear banding/twinning. Both of these mechanisms have been shown previously to give rise to more randomly oriented nuclei during DRX. Energy dispersive X-ray spectroscopy performed through transmission electron microscopy shows that Mg-Y exhibits significant grain boundary solute segregation, consistent with recent observations of solute clustering. Slow grain growth may be explained by solute drag. It is hypothesized that limited grain boundary mobility suppresses conventional discontinuous DRX, which has been shown to retain the deformation texture. The promotion of nonbasal slip and suppression of grain boundary mobility are proposed as solid solution-based mechanisms responsible for the observed texture weakening phenomenon in Mg rare earth alloys.