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1.
Microcellular foaming of commodity amorphous polymers, poly(methyl methacrylate) (PMMA), and poly(styrene) (PS) was studied in supercritical CO2 via a batch one-step process in the presence of block copolymers able to change their foaming behaviour and therefore the porous structures. Triblock (styrene-co-butadiene-co-methylmethacrylate SBM, methylmethacrylate-co-butylacrylate-co-methylmethacrylate MAM) terpolymers were blended to PS or PMMA by extrusion. They showed advantages compared to classical PS-PMMA polymer blends in terms of cell size control and reduction of cell size. Foaming is carried out on bulk injection molded samples which were saturated under high pressures of CO2 (300 bars) at different temperatures (25° C to 80 °C) and different depressurization rates (pressure drop rates from 150 bar/min to 12 bar/min). Very distinct cellular structures and densities were controlled by varying either the copolymer type or the foaming conditions (T,P). Cell sizes ranged from 0.2 μm to 200 μm, and densities from 0.30 g/cm3 to 1 g/cm3 in the polymers considered. Particularly, when triblock copolymers were able to self organize (nanostructuring) in a polymer matrix, they became phase separated at a nanometer level, presenting nanostructured polymers matrixes. To conclude the study, a possible nanostructuring mechanism is suggested based on the interplay between rubbery and highly CO2-philic blocks/rigid and less CO2-philic blocks. It is demonstrated that block copolymer additives are a good pathway towards micro and ultra microcellular supercritical CO2 foaming of amorphous polymers.  相似文献   

2.
P.A.M. Lips  P.J. Dijkstra  J. Feijen 《Polymer》2005,46(22):9396-9403
Biodegradable segmented poly(ester amide)s, based on dimethyl adipate, 1,4-butanediol and N,N′-1,2-ethanediyl-bis[6-hydroxy-hexanamide], with two distinct melting transitions were gas foamed using carbon dioxide (CO2). Polymer films were saturated with CO2 at 50 bar for 6 h after which the pressure was released. The samples were immersed in octane at the desired temperature after which foaming started immediately. Just above the lower melt transition the polymers retain adequate mechanical properties and dimensional stability, while the chain mobility increased sufficiently to nucleate and expand gas cells during the foaming process. In this way semi-crystalline poly(ester amide)s can be gas foamed below the flow temperature.Two poly(ester amide)s with 25 mol% (PEA2,5-25) and 50 mol% (PEA2,5-50) of bisamide segment content were foamed at 70 and 105 °C, respectively. The storage modulus (G′) of both pure polymers at the onset foaming temperature is 50-60 MPa. Closed-cell foams were obtained with a maximum porosity of ∼90%. The average pore size of PEA2,5-25 ranges from 77 to 99 μm. In contrast, the average pore size of PEA2,5-50 is in between 2 and 4 μm and can be increased to 100 μm by lowering the CO2 saturation pressure to 20 bar. The porosity of PEA2,5-50 foams using this saturation pressure decreased to 70%.  相似文献   

3.
The solubility of CO2 in saturated polyester resins at different temperatures (306 and 343 K) and pressures (0.1-30 MPa) has been measured using a magnetic suspension balance. The solubility data were used for estimating the binary diffusion coefficients. The results show a good solubility of CO2 in polymers, up to 0.64 g CO2/g polymer. The diffusion coefficients of supercritical CO2 in polymers have generally high values and are in the range from 0.156 × 10−8 to 10.38 × 10−8 cm2/s. DSC and XRD analyses of the semi-crystalline polymer samples indicate that amorphous degree of polymers after exposure to CO2 is increased. The observed structural effects are dependent on pressure, temperature and time of exposure to CO2.  相似文献   

4.
In this work we investigated the solid-state supercritical CO2 (scCO2) foaming of poly(?-caprolactone) (PCL), a semi-crystalline, biodegradable polyester, and PCL loaded with 5 wt% of hydroxyapatite (HA) nano-particles.In order to investigate the effect of the thermal history and eventual residue of the crystalline phase on the pore structure of the foams, samples were subjected to three different cooling protocols from the melt, and subsequently foamed by using scCO2 as blowing agent. The foaming process was performed in the 37-40 °C temperature range, melting point of PCL being 60 °C. The saturation pressure, in the range from 10 to 20 MPa, and the foaming time, from 2 to 900 s, were modulated in order to control the final morphology, porosity and pore structure of the foams and, possibly, to amplify the original differences among the different samples.The results of this study demonstrated that by the scCO2 foaming it was possible to produce PCL and PCL-HA foams with homogeneous morphologies at relatively low temperatures. Furthermore, by the appropriate combination of materials properties and foaming parameters, we prepared foams with porosities in the 55-85% range, mean pore size from 40 to 250 μm and pore density from 105 to 108 pore/cm3. Finally, we also proposed a two-step depressurization foaming process for the design of bi-modal and highly interconnected foams suitable as scaffolds for tissue engineering.  相似文献   

5.
This paper aims at elucidating some important parameters affecting the cellular morphology of poly(styrene-co-acrylonitrile) (SAN)/clay nanocomposite foams prepared with the supercritical CO2 technology. Prior to foaming experiments, the SAN/CO2 system has first been studied. The effect of nanoclay on CO2 sorption/desorption rate into/from SAN is assessed with a gravimetric method. Ideal saturation conditions are then deduced in view of the foaming process. Nanocomposites foaming has first been performed with the one-step foaming process, also called depressurization foaming. Foams with different cellular morphology have been obtained depending on nanoclay dispersion level and foaming conditions. While foaming at low temperature (40 °C) leads to foams with the highest cell density (∼1012-1014 cells/cm3), the foam expansion is restricted (d∼0.7-0.8 g/cm3). This drawback has been overcome with the use of the two-step foaming process, also called solid-state foaming, where foam expansion occurs during sample dipping in a hot oil bath (d∼0.1-0.5 g/cm3). Different foaming parameters have been varied, and some schemes have been drawn to summarize the characteristics of the foams prepared - cell size, cell density, foam density - depending on both the foaming conditions and nanoclay addition. This result thus illustrates the huge flexibility of the supercritical CO2 batch foaming process for tuning the foam cellular morphology.  相似文献   

6.
The evolutions of the world today and the population increase have resulted in pollution and human wastes, which contaminate the environment and adversely affect the human's quality of life.All forms of food and drink packages, made of paper, plastic foam, aluminum and glass, are designed for the consumers' convenience. After being used, these packages are discarded as garbage and have today become a social problem.It is in this context that our work for obtaining a building material (foam glass granules) that is much lighter is registered with the properties of heat insulation and acoustic improved based on cullet in order to recycle it and for improving the present laws about the waste products in closed circuit (finished products → waste products → finished products).Investigations have shown that grinding waste glass to particle size less than 0.1 mm and adding 1% of Ca CO3 content provide the production of material with the following properties: particle density of 0.5 g/cm3, strength of 17.50 MPa and water adsorption of 95%, with the temperature for foaming ranges determined at 850 °C. The microstructures are homogenous, with pore sizes of up to 2 mm. The foam glass is counted among the new glass products meeting certain requirements on comfort, in particular in the building industry (thermal and acoustic insulation). The product obtained presents excellent thermal (λ = 0,031 W/m°C) and acoustic (R = 15 dB) properties.  相似文献   

7.
The extraction of triglycerides from used frying oil with liquid and supercritical ethane has been studied in a semibatch system at different temperatures (25-80 °C) and pressures (150-250 kg/cm2). It has been found that isobaric decreases of temperature and isothermal increases of pressure lead to both increasing extraction yields and decreasing separation efficiencies. Lipid fractions recovered in the high density region had acceptable concentrations of polar compounds.Results with ethane have been compared to those reported for CO2 in earlier works. At similar reduced densities of the solvents, oil solubility in ethane was higher than in CO2, being the separation efficiency of polar fractions slightly better when using ethane.The extraction process was further analyzed in a packed countercurrent column. At optimum conditions (250 kg/cm2, 25 °C, and solvent-to-oil ratio 45 g:g) about 85% of the triglycerides were recovered, being 11.2% the polar content of the triglyceride fraction recovered.  相似文献   

8.
Composite Nafion/zirconium phosphate membranes were investigated for high temperature operation of proton exchange membrane fuel cells (PEMFCs). The composite membranes were prepared via impregnation of Nafion films (either commercial Nafion 115 or recast Nafion) with zirconyl chloride and 1 M phosphoric acid at 80 °C. An MEA employing a composite membrane prepared starting from commercial Nafion 115 gave a H2/O2 PEMFC performance of about 1000 mA/cm2 at 0.45 V at a temperature of 130 °C and a pressure of 3 bar; this result compares very favorably with the performance of an MEA based on commercial unmodified Nafion, which gave only 250 mA/cm2 at 0.45 V when operated under the same conditions of temperature and pressure. Similar experiments performed with recast Nafion and recast Nafion/zirconium phosphate composites confirmed an analogous improvement of performance of the composite membranes over the unimpregnated ones. In this case, the composite recast Nafion/zirconium phosphate gave about 1500 mA/cm2 at 0.45 V at a temperature of 130 °C and a pressure of 3 bar. The composite membranes showed stable behavior during time when maintained at 130 °C, while irreversible degradation affected Nafion under the same conditions.  相似文献   

9.
Kaisheng Xia  Jinhua Jiang  Juan Hu 《Carbon》2008,46(13):1718-1726
Various porous carbons were prepared by CO2 activation of ordered mesoporous carbons and used as electrode materials for supercapacitor. The structures were characterized by using X-ray diffraction, transmission electron microscopy and nitrogen sorption at 77 K. The effects of CO2 treatment on their pore structures were discussed. Compared to the pristine mesoporous carbons, the samples subjected to CO2 treatment exhibited remarkable improvement in textural properties. The electrochemical measurement in 6 M KOH electrolyte showed that CO2 activation leads to better capacitive performances. The carbon CS15A6, which was obtained after CO2 treatment for 6 h at 950 °C using CMK-3 as the precursor, showed the best electrochemical behavior with a specific gravimetric capacitance of 223 F/g and volumetric capacitance of 54 F/cm3 at a scan rate of 2 mV/s and 73% retained ratio at 50 mV/s. The good capacitive behavior of CS15A6 may be attributed to the hierarchical pore structure (abundant micropores and interconnected mesopores with the size of 3-4 nm), high surface area (2749 m2/g), large pore volume (2.09 cm3/g), as well as well-balanced microporosity and mesoporosity.  相似文献   

10.
A two-step direct and simple method for the preparation of a hierarchical porous carbon monolith with micropores, mesopores and macropores is described. The two stages give more flexibility in the preparation of a porous carbon monolith. In step I a macroporous interconnected carbon monolith is prepared by ultrasonic irradiation during sol-gel polycondensation. The effects of sol-gel temperature, catalyst concentration and ultrasonic power on the structure of the monolith are investigated. In step II, mesopores are induced in the monolith by Ca(NO3)2 impregnation followed by CO2 activation. The effect of activation temperature is also studied. A hierarchical interconnected carbon monolith with mean pore size diameter of 1.2 μm, BET surface area of 624 m2/g, mesopore volume of 0.38 cm3/g and micropore volume of 0.22 cm3/g has been obtained from Ca(NO3)2 impregnation of the macroporous carbon monolith followed by CO2 activation at 850 °C.  相似文献   

11.
In this study, glycerol desorption from Purolite® PD206 resin was investigated using conventional and supercritical fluids (SCF) techniques. Untreated biodiesel was purified by dry washing using the resin and, after purification, the glycerol desorption was carried out using absolute ethanol under atmospheric conditions at different mass flows (10-30 g/min) or using ethanol-modified supercritical CO2 (1:3 molar ratio of ethanol:CO2), under a pressure of 140 bar, within a temperature range of 106-134 °C and with mass flow rates of 6-34 g/min. The results showed that ethanol is an efficient solvent for this process and that the supercritical desorption is much faster than conventional desorption process. Employing the Response Surface Methodology (RSM) it was found that temperature has the greatest effect on the resin regeneration time using supercritical fluids. Optimum conditions obtained were 106.1 °C and 21.9 g/min, in which the resin was regenerated in only 4.17 min.  相似文献   

12.
Desmond J. VanHouten 《Polymer》2009,50(8):1868-1876
In this study, carbon nano-fibers (CNFs) were used to increase the compressive properties of poly(arylene ether sulfone) (PAES) foams. The polymer composite pellets were produced by melt blending the PAES resin with CNFs in a single screw extruder. The pellets were saturated and foamed with water and CO2 in a one-step batch process method. Dynamic mechanical thermal analysis (DMTA) was used to determine the reduced glass transition temperature (Tg) of the CNF-PAES as a result of plasticization with water and CO2. Sharp transitions were observed as peaks in the tan δ leading to accurate quantitative values for the Tg. By accurately determining the reduced Tg, the foaming temperature could be chosen to control the foam morphology. Foams were produced which ranged in density from 290 to 1100 kg/m3. The foams had cell nucleation densities between 109 and 1010 cells/cm3, two orders of magnitude higher than unreinforced PAES foam, suggesting that the CNFs acted as heterogeneous nucleating agents. The CNF-PAES foam exhibited improved compressive properties compared to unreinforced PAES foam produced from a similar method. Both the specific compressive modulus and strength increased by over 1.5 times that of unreinforced PAES foam. The specific compressive strength of 59 MPa for the CNF-PAES foam is similar to that of commonly used high performance structural foam, poly(methacrylimide foam).  相似文献   

13.
C.J. Liu  G.X. Wang  S.X. Sang 《Fuel》2010,89(10):2665-2672
Pore structure changing of coal during the CO2 geo-sequestration is one of the key issues that affect the sequestration process significantly. To address this problem, the CO2 sequestration process in an anthracite coal was replicated using a supercritical CO2 (ScCO2) reactor. Different coal grain sizes were exposed to ScCO2 and water at around 40 °C and 9.8 MPa for 72 h. Helium pycnometer and mercury porosimetry provide the density, pore size distribution and porosity of the coal before and after the ScCO2 treatment. The results show that after exposure to the ScCO2-H2O reaction, part of the carbonate minerals were dissolved and flushed away by water which made the true density increased as well as total pore volume and porosity most importantly in the micro-pore range. Hysteresis between mercury intrusion and extrusion was observed. Ink bottle shaped pores can be either damaged or created compared with the ScCO2 treated coal samples. This suggests that the ScCO2 treatment most likely increase the volumes of pores in anthracite coal, which also contributed to the increase in porosity of the treated samples. Therefore the CO2 sequestration into coal appears to have the potential to increase significantly the anthracite microporosity which is very advantageous for CO2 storage.  相似文献   

14.
E.J. Ra  E. Raymundo-Piñero  F. Béguin 《Carbon》2009,47(13):2984-2992
Porous carbon nanofiber paper has been obtained by one-step carbonization/activation of PAN-based nanofiber paper at temperatures from 700 to 1000 °C in CO2 atmosphere. The paper was used as supercapacitor electrode without any binder or percolator. At low temperature, e.g., ?900 °C, nitrogen enriched carbons with a poorly developed specific surface area (SBET ? 400 m2/g) are obtained. In aqueous electrolytes, these carbons withstand high current loads without a noticeable decrease of capacitance, and the normalized capacitance reaches 67 μF/cm2. At 10 s time constant, the values of energy and power densities are 3-4 times higher than for activated carbons (AC) presenting higher specific surface area. By carbonization/activation at 1000 °C, subnanometer pores are developed and SBET = 705 m2/g. Despite moderate BET specific surface area, the capacitance reaches values higher than 100 F/g in organic electrolyte. At high power densities, the nanofiber paper obtained at 1000 °C outperforms the energy density retention of ACs in organic electrolyte. The high power capability of the carbon nanofiber papers in the two kinds of electrolytes is attributed both to the high intrinsic conductivity of the fibers and to the high diffusion rate of ions in the opened mesopores.  相似文献   

15.
The effects of supercritical carbondioxide extraction was investigated to compare previously validated extraction methods on total alkannin yield with Alkanna tinctoria collected form Antalya, Turkey. A two-step process was used; extraction of alkannin derivatives with supercritical CO2 followed by alkaline hydrolysis of alkannin derivatives. A Box-Behnken exprerimental design was used to evaluate the effect of three variables, pressure (50-350 bar), temperature (30-80 °C) and CO2 flow (5-20 g min−1) at 1:30 ratio of alkanna root:CO2 amount. Response surface analysis revealed that the data were adequately fitted to a second-order polynomial model with R2 0.9665 and the most effective variable was pressure (P ≤ 0.05). Optimum conditions were determined as 80 °C, 175 bar, 5 g min−1 CO2 flow yielding the highest total alkannins (1.47%) which was higher than conventional hexane extraction (1.24%) providing a solvent-free alternative for industrial production.  相似文献   

16.
Quartz crystal microbalance (QCM) was used as an in situ detector to investigate the potential application in the phase equilibrium determination of supercritical CO2-drug-polymer systems. CO2 solubility in two biodegradable polymers, poly(d,l-lactic acid) (d,l-PLA) and poly(l-lactic acid) (l-PLA) was primarily measured at 313.15 K and pressures up to 10.0 MPa. d,l-PLA showed a better CO2 absorption ability due to its amorphous structure. Four drug model compounds of poor solubility in water, ibuprofen, aspirin, salicylic acid and naphthalene were selected as representatives for the examination of drug uptake in PLA matrices, as well as partition coefficient during supercritical impregnation. It was found that partition coefficients of drugs can reach as high as 103-104 orders of magnitude and greatly affected by the intermolecular interactions between drugs and PLA. Aspirin exhibited the best partitioning during the supercritical impregnation at pressures of 8.0-10.0 MPa due to the existence of carboxylic acid and acetyl groups. Drug partitioning is additionally related to the drug concentration in ScCO2, i.e. salicylic acid showed little absorption in PLA according to its poor solubility in ScCO2 at 7.5-8.0 MPa, whereas the well CO2-soluble compound, naphthalene, exhibited a moderate partition coefficient although its polarity was different from l-PLA.  相似文献   

17.
Amorphous poly(dl-lactic acid) (PdlLA) and poly(lactic acid-co-glycolic acid) (PLGA) polymers have been used to fabricate porous scaffolds for tissue engineering applications via a supercritical foaming technique. The chemical composition of the polymers and the morphology (pore size, porosity and interconnectivity) of the scaffolds are crucial because they influence cell filtration, migration, nutrient exchange, degradation and drug release rate. To control the morphology of supercritical foamed scaffolds, it is essential to study the interactions of polymers with CO2 and the consequent solubility of CO2 in the polymers, as well as the viscosity of the plasticized polymers. In this paper, we are showing for the first time that well known and useful biodegradable polymers can be plasticized easily using high pressure CO2 and that we can monitor this process easily via a high pressure attenuated total reflection Fourier transform infrared (ATR-IR) and rheology. High pressure ATR-IR has been developed to investigate the interactions of CO2 with PdlLA and PLGA polymers with the glycolic acid (GA) content in the copolymers as 15, 25, 35 and 50% respectively. Shifts and intensity changes of IR absorption bands of the polymers in the carbonyl region (∼1750 cm−1) are indicative of the interaction on a qualitative level. A high pressure parallel plate rheometer has also been developed for the shear viscosity measurements of the CO2-plastisized polymers at a temperature below their glass transition temperatures. The results demonstrate that the viscosities of the CO2-plasticized polymers at 35 °C and 100 bar were comparable to the values for the polymer melts at 140 °C, demonstrating a significant process advantage through use of scCO2. The data from the high pressure rheology and high pressure ATR-IR, combined with the sorption and swelling studies reported previously, demonstrate that the interaction and the solubility of CO2 in PLGA copolymers is related to the glycolic acid content. As the glycolic acid ratio increases the interaction and consequent solubility of CO2 decreases. The potential applications of this study are very broad, from tissue engineering and drug delivery to much broader applications with other polymers in areas that may range from composites and polymer synthesis through to injection moulding.  相似文献   

18.
High-pressure phase behaviors are measured for the CO2 + neopentyl methacrylate (NPMA) system at 40, 60, 80, 100, and 120 °C and pressure up to 160 bar. This system exhibits type-I phase behavior with a continuous mixture-critical curve. The experimental results for the CO2 + NPMA system are modeled using the Peng-Robinson equation of state. Experimental cloud-point data up to the temperature of 180 °C and the pressure of 2000 bar are presented for ternary mixtures of poly(neopentyl methacrylate) [poly(NPMA)] + supercritical solvents + NPMA systems. Cloud-point pressures of poly(NPMA) + CO2 + NPMA system are measured in the temperature range of 60-180 °C and to pressures as high as 2000 bar with NPMA concentration of 0.0, 5.2, 19.0, 28.1 and 40.2 wt%. It appears that adding 51.2 wt% NPMA to the poly(NPMA) + CO2 mixture does significantly change the phase behavior. Cloud-point curves are obtained for the binary mixtures of poly(NPMA) in supercritical propane, propylene, butane, 1-butene, and dimethyl ether (DME). The impact of dimethyl ether concentration on the phase behavior of the poly(NPMA) + CO2 + x wt% DME system is also measured at temperature of 180 °C and pressure range of 36-2000 bar. This system changes the pressure-temperature (P-T) slope of the phase behavior curves from upper critical solution temperature (UCST) region to lower critical solution temperature (LCST) region as the NPMA concentration increases.  相似文献   

19.
Supercritical carbon dioxide was used for partially selective extraction of triacetin from a mixture of triacetin, diacetin, and monoacetin with a molar ratio of 1:2:1. The extraction was carried out in two stages. In the first stage, a central composite design was used to optimize the four variables of pressure, temperature, liquid CO2 flow rate, and extraction time at three levels using a semi-continuous, supercritical carbon dioxide extraction setup. The composition of the extract under the predicted optimum conditions (i.e., 109 bar, 56 °C, 0.86 mL min−1, and 61 min) was about 69% triacetin accompanied by only 30% diacetin and no detectable monoacetin. In the second stage, the effect of the two factors, pressure (100, 109, and 140 bar) and liquid CO2 flow rates of 0.86 and 1.5 mL min−1 measured at average laboratory temperature (27 °C) and pressure (0.89 bar), were studied using a continuous, supercritical carbon dioxide fractionation setup equipped with a glass-bead packed column kept under a thermal gradient of 56-70 °C. The experimental design was organized as a 3 × 2 general factorial design. Under the best conditions (i.e., 140 bar and 1.5 mL min−1), the extraction yield of triacetin and diacetin were 41.8 and 3.0%, respectively, without any detectable monoacetin as verified by GC-FID.  相似文献   

20.
Poly(tetrafluoroethylene) PTFE/PBI composite membranes doped with H3PO4 were fabricated to improve the performance of high temperature polymer electrolyte membrane fuel cells (HT-PEMFC). The composite membranes were fabricated by immobilising polybenzimidazole (PBI) solution into a hydrophobic porous PTFE membrane. The mechanical strength of the membrane was good exhibiting a maximum load of 35.19 MPa. After doping with the phosphoric acid, the composite membrane had a larger proton conductivity than that of PBI doped with phosphoric acid. The PTFE/PBI membrane conductivity was greater than 0.3 S cm−1 at a relative humidity 8.4% and temperature of 180 °C with a 300% H3PO4 doping level. Use of the membrane in a fuel cell with oxygen, at 1 bar overpressure gave a peak power density of 1.2 W cm−2 at cell voltages >0.4 V and current densities of 3.0 A cm−2. The PTFE/PBI/H3PO4 composite membrane did not exhibit significant degradation after 50 h of intermittent operation at 150 °C. These results indicate that the composite membrane is a promising material for vehicles driven by high temperature PEMFCs.  相似文献   

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