Transesterification of soybean frying oil to biodiesel using heterogeneous catalysts

In the present work, the transesterification reaction of soybean frying oil with methanol, in the presence of different heterogeneous catalysts (Mg MCM-41, Mg-Al Hydrotalcite, and K⁺ impregnated zirconia), using low frequency ultrasonication (24 KHz) and mechanical stirring (600 rpm) for the production of biodiesel fuel was studied. Selection of catalysts was based on a combination of porosity and surface basicity. Their characterization was carried out using X-ray diffraction, Nitrogen adsorption-desorption porosimetry and scanning electron microscopy (SEM) with energy dispersive spectra (EDS). The activities of the catalysts were related to their basic strength. Mg-Al hydrotalcite showed particularly the highest activity (conversion 97%). It is important to mention that the catalyst activity of ZrO₂ in the transesterification reaction increased as the catalyst was enriched with more potassium cations becoming more basic. Use of ultrasonication significantly accelerated the transesterification reaction compared to the use of mechanical stirring (5 h versus 24 h).     

Continuous production of fatty acid methyl esters from corn oil in a supercritical carbon dioxide bioreactor

Continuous production of fatty acid methyl esters (FAMEs) from corn oil was studied in a supercritical carbon dioxide (SC-CO₂) bioreactor using immobilized lipase (Novozym 435) as catalyst. Response surface methodology (RSM) based on central composite rotatable design (CCRD) was employed to investigate and optimize the reaction conditions: pressure (11-35 MPa), temperature (35-63 °C), substrate mole ratio (methanol:corn oil 1-9) and CO₂ flow rate (0.4-3.6 L/min, measured at ambient conditions). Increasing the substrate mole ratio increased the FAME content, whereas increasing pressure decreased the FAME content. Higher conversions were obtained at higher and lower temperatures and CO₂ flow rates compared to moderate temperatures and CO₂ flow rates. The optimal reaction conditions generated from the predictive model for the maximum FAME content were 19.4 MPa, 62.9 °C, 7.03 substrate mole ratio and 0.72 L/min CO₂ flow rate. The optimum predicted FAME content was 98.9% compared to an actual value of 93.3 ± 1.1% (w/w). The SC-CO₂ bioreactor packed with immobilized lipase shows great potential for biodiesel production.     

Transesterification of sunflower oil over zeolites using different metal loading: A case of leaching and agglomeration studies

The aim of this study was to analyse the catalytic performance of several heterogeneous catalysts in the transesterification of sunflower oil with methanol. In order to characterize the different catalysts, nitrogen adsorption/desorption and CO₂ temperature programmed desorption were used. The transesterification of sunflower oil was carried out using three different zeolites: mordenite, beta and X, to determine the influence of the kind of zeolite on the methyl ester production. The influence of the metal incorporation technique was studied using both impregnation and ion-exchange methods. Also, the transesterification reaction was carried out using catalysts with different metal loading. Finally, zeolite X was agglomerated with a binder, sodium bentonite, to study how the presence of a binder could change the catalytic performance of the zeolite. A methyl ester content of 93.5 and 95.1 wt% was obtained at 60 °C employing zeolite X with or without sodium bentonite, respectively. All biodiesel synthesized were characterized using the standard UNE-EN 14214. A complete deactivation study was carried out in order to check the sodium leaching from the catalyst. The results supported the hypothesis of a homogeneous-like mechanism where the alkali methoxide species were leached out.     

Selectivity enhancement in the catalytic heterogeneous hydrogenation of limonene in supercritical carbon dioxide by an ionic liquid

Ionic liquids as coated catalysts or additives tremendously alter the selectivity pattern of the heterogeneous solid catalyst in the selective hydrogenation of limonene. The conventional monometallic ruthenium over alumina catalyst combined with an ionic liquid enables the one-pot synthesis of the intermediate p-menthene through limonene hydrogenation in supercritical carbon dioxide. Among eight screened imidazolium ILs, [C₁₀mim]NTf₂ was employed as additive, or as the coating agent of ruthenium catalyst in the reaction under supercritical conditions.The coating of the heterogeneous catalyst allows the selective production of p-menthene and increases the conversion level of limonene (>99%) compared to the conversion of limonene in the reaction carried out in the presence of an ionic liquid as an additive. Results of the catalyst recycling indicate that there is no depletion of catalyst reactivity even after four successive cycles of operation under the studied reaction conditions. Further hydrogenation of p-menthene is strongly inhibited by employing an ionic liquid. The solubility of limonene or p-menthene in an ionic liquid governs the selective hydrogenation of limonene towards p-menthene.     

Cross-linking polymerization of acrylic acid in supercritical carbon dioxide

Cross-linking polymerization of acrylic acid in supercritical carbon dioxide (scCO₂) was studied in a batch reactor at 50 °C and 207 bar with either triallyl pentaerythritol ether or tetraallyl pentaerythritol ether as the cross-linker and with 2,2′-azobis(2,4-dimethyl-valeronitrile) as the free radical initiator. All polymers were white, dry, fine powders. Scanning electron microscopy showed that the morphology of the polymer particles was not affected by cross-linking. As the cross-linker concentration was increased, the polymer glass transition temperature first decreased, then increased. Water-soluble and water-insoluble polymers were synthesized by adjusting the cross-linker concentration. Viscosity measurements showed that the polymer thickening effect strongly depended on the degree of cross-linking. Finally, cross-linking polymerization of acrylic acid in scCO₂ was carried out in a continuous stirred tank reactor. The use of cross-linker decreased the monomer conversion in this system.     

Catalyst retention in continuous flow with supercritical carbon dioxide

This review discusses the retention of organometallic catalysts in continuous flow processes utilizing supercritical carbon dioxide. Due to its innovative properties, supercritical carbon dioxide offers interesting possibilities for process intensification. As a result of safety and cost considerations, processes that use supercritical carbon dioxide are preferably done in continuous flow, as they require a pressure upwards of 74 bar. Many of the reactions that benefit from the application of supercritical carbon dioxide also involve the use of a homogeneous catalyst however, requiring efforts to recycle the catalyst when these are applied in continuous flow. Alternatively, the catalyst may be retained in the reactor by modifying the process or catalyst, such as by catalyst immobilization, membrane separation, or biphasic processing exploiting the properties of supercritical carbon dioxide. Each of these methods is discussed, including their advantages and drawbacks. Also discussed are milli- and micro-flow processes and their possibilities for integrated catalyst retention and handling supercritical carbon dioxide.     

Reactive extraction of succinic acid using supercritical carbon dioxide

Reactive extraction using supercritical carbon dioxide (scCO₂) and tri-n-octylamine (TOA) was evaluated as a separation method of succinic acid from an aqueous solution. The reactive extraction of succinic acid was performed at varying initial acid concentrations in aqueous solution (0.07–0.45 mol?dm^?3), temperature (35–65°C) and pressure (8–16 MPa). The succinic acid separation was conducted in both batch mode and semi-continuous mode. The highest reactive extraction efficiency of approx. 62% was obtained for the process conducted in semi-continuous mode at 35°C and 16 MPa for the initial acid concentrations in aqueous phase of 0.39 mol?dm^?3.     

pH Sensitive polypropylene porous membrane prepared by grafting acrylic acid in supercritical carbon dioxide

pH sensitive membrane was prepared by grafting acrylic acid (AA) on the porous polypropylene (PP) membrane using supercritical (SC) CO₂ as a solvent. The monomer (AA) and the initiator (benzyl peroxide, BPO) were impregnated into the PP substrate with the aid of SC CO₂, and were grafted onto the microporous PP substrate. The grafted membranes were characterized by Fourier transform infrared spectroscopy (FTIR), field emission scanning electron microscopy (FE-SEM), and the water permeability of the virgin and grafted membranes were determined at different pH values. It was demonstrated that the grafting degree (Dg) could be easily controlled by varying operating conditions, such as the monomer concentration, pressure, and temperature during the soaking process. The water permeation of the virgin membrane is nearly independent of pH. However, the water permeation of grafted membranes decreases dramatically with pH as the pH varies from 3 to 6 because the conformation of the PAA changes significantly with the pH of the contacting solution.     

Polymerization of acrylonitrile in supercritical carbon dioxide

A series of fluorinated diblock copolymers, consisting of styrene (St)-acrylonitrile (AN) copolymer [poly(St-co-AN)] and poly-2-[(perfluorononenyl)oxy]ethyl methacrylate, with various compositions as well as with different molecular weights were synthesized by atom transfer radical polymerization and characterized. Dispersion polymerization of acrylonitrile in supercritical carbon dioxide (scCO₂) at 30 MPa and at 65 °C with this kind of amphiphilic block copolymer as a stabilizer and 2,2′-azobisisobutyronitrile as an initiator was investigated. The experimental results indicated that, in the presence of a small amount of poly(St-co-AN) (5 wt% to AN), spherical particles of polyacrylonitrile (PAN) were prepared with small diameter and narrow polydispersity (d_n = 153 nm, d_w/d_n = 1.12), resulting from the high stabilizing efficiency of this fluorinated block copolymer. Furthermore, the polymerization of AN in scCO₂ under different initial pressures especially under low pressure (<14 MPa) was studied. When the polymerization was carried out around the critical pressure of CO₂ (7.7-7.8 MPa), the PANs with high molecular weight (M_ν ≈ 130,000-194,000) were synthesized at high monomer conversion (>90%) no matter whether the stabilizer was added, compared to those synthesized by dispersion polymerization at 30 MPa. It was also found that the crystallinity of PAN synthesized at 7.7-7.8 MPa was somewhat higher than that synthesized at 30 MPa, while its crystallite size did not change.     

Continuous catalyst-free production of fatty acid ethyl esters from soybean oil in microtube reactor using supercritical carbon dioxide as co-solvent

This work reports the transesterification of soybean oil in supercritical ethanol in a continuous catalyst-free process in microtube reactor using carbon dioxide as co-solvent. For this purpose it was employed two microtube reactors with different internal diameter, 0.775 and 0.571 mm. The experiments were performed in the temperature range of 523-598 K, pressure of 10 MPa and 20 MPa, oil to ethanol molar ratio of 1:20 and 1:40, and co-solvent to substrates mass ratio from 0.05:1 to 0.2:1. Results demonstrated that temperature, pressure and co-solvent to substrate mass ratio had a positive effect on fatty acid ethyl esters (FAEE) production, with appreciable yields achieved at 598 K, 20 MPa, oil to ethanol molar ratio of 1:20, using a CO₂ to substrate mass ratio of 0.2:1. The micro-reactor with the smallest inner diameter led to slightly higher FAEE yields at the specified reactions conditions compared to the micro-reactor with greater internal diameter. A semi-empirical kinetic model was proposed in attempt to represent the experimental data with satisfactory fitting results found.     

Transesterification of the crude oil of rapeseed with NaOH in supercritical and subcritical methanol

Transesterification reaction of the crude oil of rapeseed with supercritical/subcritical methanol in the presence of a relatively low amount of NaOH was successfully carried out, where soap formation didn't occur. The main factors affecting the methyl ester yield during the transesterification reaction were the catalyst content, the reaction temperature, the molar ratio of alcohol to oil and the water content. High methyl ester yield and fast reaction rate could be obtained even if the reaction pressure was relatively low. In addition, kinetics of the transesterification reaction was also discussed.     

Partial oxidation of alkanes to oxygenates in supercritical carbon dioxide

The catalytic partial oxidation of propane in supercritical carbon dioxide has been investigated in a stirred batch reactor. Various metals (oxides) have been used as supported catalysts with respect to their activity and selectivity for the formation of oxygenates. The reactions run with a 1:2.3–2.9:68–108 molar ratio of propane:synthetic air:CO₂ at 453–573 K and 80–100 bar. Using a precipitated 2.4 wt.% Co₃O₄–SiO₂ catalyst at 573 K, a total oxygenate (i.e. acetic acid, acetone, acetaldehyde, methanol) selectivity of 59% and a propene selectivity of 21% were obtained at a propane conversion of 12 mol%. The same catalyst has been used to investigate the influence of the supercritical conditions and initial feed composition on the reaction, varying the density of CO₂ and the concentration of synthetic air, respectively.     

Transesterification of rapeseed oil in subcritical methanol conditions

In this study, transesterification of rapeseed oil using subcritical methanol conditions was studied. The objective of the work was characterizing the methyl esters for its use as biodiesel in compression ignition motors. The variables affecting the methyl ester yield during the transesterification reaction, such as, the catalyst type and content, reaction temperature and pressure, the presence of hexane as co-solvent, the methanol oil molar ratio and the methanol hexane molar ratio were investigated to optimize the reaction conditions. The evolution of the process was followed by gas chromatography, determining the concentration of the methyl esters at different reaction times. The biodiesel was characterized by its density, viscosity, saponification value, iodine value, acidity index and water content, according to ISO norms. High methyl ester yield and fast reaction rate could be obtained even if the reaction pressure was relatively low, which is quite favorable to the production of biodiesel in industry.     

Palladocarbosilane dendrons in supercritical carbon dioxide. Catalytic behaviour in the asymmetric hydrovinylation of styrene

The palladocarbosilane dendrons 1 and 2, containing the P-stereogenic phosphine fragment at the focal point are soluble in supercritical CO₂ medium and capable to catalyze the asymmetric hydrovinylation of styrene with good activity and enantiomeric excesses.     

Acetylation of plant cellulose fiber in supercritical carbon dioxide

Natural cellulosic ramie fiber was acetylated using supercritical carbon dioxide (sc-CO₂) as a reaction medium. The structure and properties of the acetylated fibers were investigated using infrared spectroscopy, scanning electron microscopy, X-ray diffraction (including synchrotron microbeam X-ray diffraction), nano-Raman scattering, and a tensile test. The acetylation reaction proceeded without using an organic solvent, and it reached to the core part of the fiber within a short period while maintaining the fiber morphology. The crystallites of cellulose triacetate II and cellulose coexist in the fiber. The acetylated fiber with an average degree of substitution of 1.9 showed high modulus (34.5 GPa) and high strength (763 MPa), which are the highest values for cellulose diacetate so far reported to date.     

Biodiesel production using supercritical methanol/carbon dioxide mixtures in a continuous reactor

Fatty acid methyl esters (biodiesel) were produced by the transesterification of triglycerides with compressed methanol (critical point at 240 °C and 81 bar) in the presence of solid acids as heterogeneous catalyst (SAC-13). Addition of a co-solvent, supercritical carbon dioxide (critical point at 31 °C and 73 bar), increased the rate of the supercritical alcohols transesterification, making it possible to obtain high biodiesel yields at mild temperature conditions. Experiments were carried out in a fixed bed reactor, and reactions were studied at 150-205 °C, mass flow rate 6-24 ml/min at a pressure of 250 bar. The molar ratio of methanol to oil, and catalyst amount were kept constant (9 g). The reaction temperature and space time were investigated to determine the best way for producing biodiesel. The results obtained show that the observed reaction rate is 20 time faster than conventional biodiesel production processes. The temperature of 200 °C with a reaction time of 2 min were found to be optimal for the maximum (88%) conversion to methyl ester and the free glycerol content was found below the specification limits.     

Soybean oil transesterification over zinc oxide modified with alkali earth metals

Fatty acid methyl esters, derived from vegetable oils or animal fats and better known as biodiesel, have received considerable attention because of their environmental benefits and the limited resources of fossil fuels. Most biodiesel is usually produced by the transesterification of vegetable oils with methanol in the presence of a catalyst. This study reports on the preliminary results of using alkaline earth metal-doped zinc oxide as a heterogeneous catalyst for transesterification of soybean oil. The highest catalytic activity was obtained with ZnO loaded with 2.5 mmol Sr(NO₃)₂/g, followed by calcination at 873 K for 5 h. When the transesterification reaction was carried out at reflux of methanol (338 K), with a 12:1 molar ratio of methanol to soybean oil and a catalyst amount of 5 wt.%, the conversion of soybean oil was 94.7%. Besides, tetrahydrofuran (THF), when used as a co-solvent, could increase the conversion up to 96.8%. However, the recovered catalyst exhibited the lower catalytic activity with a conversion of soybean oil of 15.4%. Furthermore, DTA-TG, IR and the Hammett indicator method were employed for the catalyst characterizations.     

二氧化碳超临界萃取酸性水溶液中3-甲氧基-4-羟基苯甲醛的研究

采用二氧化碳超临界萃取酸性水溶液中3-甲氧基-4-羟基苯甲醛(香兰素),含有3-甲氧基-4-羟基苯甲醛的水溶液与超临界二氧化碳流体在萃取柱中连续逆流混合,研究得出最佳工艺条件:压力(22～26)MPa;萃取温度55～60℃,超临界流体与原料液体质量比5.5:1,此条件下,萃取效率95%以上,可以得到质量分教大于90%的产品.     

Solubility of red palm oil in supercritical carbon dioxide: Measurement and modelling

The solubility of red palm oil(RPO) in supercritical carbon dioxide(scCO_2) was determined using a dynamic method at 8.5–25 MPa and, 313.15–333.15 K and at a fixed scCO_2 flow rate of 2.9 g·min~(-1) using a full factorial design. The solubility was determined under low pressures and temperatures as a preliminary study for RPO particle formation using scCO_2. The solubility of RPO was 0.5–11.3 mg·(g CO_2)~(-1) and was significantly affected by the pressure and temperature. RPO solubility increased with pressure and decreased with temperature. The Adachi–Lu model showed the best-fit for RPO solubility data with an average relative deviation of 14% with a high coefficient of determination, R~2 of 0.9667, whereas the Peng–Robinson equation of state thermodynamic model recorded deviations of 17%–30%.     

Solubility of chlorpheniramine maleate in supercritical carbon dioxide

Solubility of chlorpheniramine maleate in supercritical carbon dioxide at different temperatures (308–338 K) and pressures (160–400 bar) is measured using static method coupled with gravimetric method. The measured solubility data demonstrated that the solubility of chlorpheniramine maleate was changed between 1.54 × 10⁻⁵ and 4.26 × 10⁻⁴ based on the mole fraction as the temperature and pressure are changed. The general trend of measured solubility data shows a direct effect of pressure and temperature on the solubility of chlorpheniramine maleate. Finally, the obtained solubilities correlated using four semi-empirical density-based correlations including Mendez Santiago–Teja (MST), Kumar and Johnston (KJ), Bartle et al., and Chrastil models. Although the results of modeling showed that the KJ model leads to the average absolute relative deviation percent (AARD %) of 8.1% which is the lowest AARD %, deviation of other utilized correlations are rather the same.