Numerical simulation of facet dendrite growth

Numerical simulation based on phase field method was performed to describe the solidification of silicon. The effect of anisotropy, undercooling and coupling parameter on dendrite growth shape was investigated. It is indicated that the entire facet dendrite shapes are obtained by using regularized phase field model. Steady state tip velocity of dendrite drives to a fixed value when γ≤0.13. With further increasing the anisotropy value, steady state tip velocity decreases and the size is smaller. With the increase in the undercooling and coupling parameter, crystal grows from facet to facet dendrite. In addition, with increasing coupling parameter, the facet part of facet dendrite decreases gradually, which is in good agreement with Wulfftheory.     

相场参数对强制流动下枝晶生长影响的模拟研究

基于相场方法对强制流动下的纯物质凝固过程进行数值模拟,研究流速、过冷度、耦合参数、各向异性参数对枝晶生长的影响.结果表明:强制流动下的晶核生长为非对称的枝晶,迎流方向的枝晶臂尖端生长得到促进、逆流方向的受到抑制、垂直流方向则影响很小;随着过冷度、耦合参数、各向异性值的增大,3个方向的枝晶臂生长速度均增加.     

Phase-field simulation of dendritic sidebranching induced by thermal noise

The influence of undercooling and noise magnitude on dendritic sidebranching during crystal growth was investigated by simulation of a phase-field model which incorporates thermal noise. It is shown that, the sidebranching is not influenced with inclusion of the nonconserved noise, therefore, in order to save the computational costs it is often neglected; while conserved noise drives the morphological instability and is dominant origin of sidebranching. The dependence of temperature field on magnitude of thermal noise is apparent, when Fu gets an appropriate value, noise can induce sidebranching but not influence the dendritic tip operating state. In the small undercooled melt, the thermal diffusion layer collected around the dendrite is thick, which suppresses the growth of its sidebranching and makes the dendrite take on the morphology of no sidebranching, but when the undercooling is great, the thermal diffusion layer is thin, which is advantageous to the growth of the sidebranching and the dendrite presents the morphology of the developed sidebranching.     

Numerical simulation for isothermal dendritic growth of succinonitrile-acetone alloy

Numerical simulation based on phase field method was developed to describe the solidification of two-dimensional isothermal binary alloys. The evolution of the interface morphology was shown and the effects of phase field parameters were formulated for succinonitrile-acetone alloy. The results indicate that an anti-trapping current（ATC） can suppress many trapped molten packets, which is caused by the thickened interface. With increasing the anisotropy value from 0 to 0.05, a small circular seed grows to develope secondary dendritic, dendritic tip velocity increases monotonically, and the solute accumulation of solid/liquid interface is diminished distinctly. Furthermore, with the increase of the coupling parameter value, the interface becomes unstable and the side branches of crystals appear and grow gradually.     

Phase field method simulation of faceted dendrite growth with arbitrary symmetries

A numerical simulation based on a regularized phase field model is developed to describe faceted dendrite growth morphology. The effects of mesh grid, anisotropy, supersaturation and fold symmetry on dendrite growth morphology were investigated, respectively. These results indicate that the nucleus grows into a hexagonal symmetry faceted dendrite. When the mesh grid is above 640×640, the size has no much effect on the shape. With the increase in the anisotropy value, the tip velocities of faceted dendrite increase and reach a balance value, and then decrease gradually. With the increase in the supersaturation value, crystal evolves from circle to the developed faceted dendrite morphology. Based on the Wulff theory and faceted symmetry morphology diagram, the proposed model was proved to be effective, and it can be generalized to arbitrary crystal symmetries.     

TC17钛合金自表面纳米化机制及组织演化

采用二元合金晶体相场模型,耦合原子密度场和浓度场,在扩散时间尺度上模拟过冷熔体的形核,生长及粗化过程.研究表明:增加冷却速率,模拟区域内晶核富集,快速长大;一定范围内,随着冷却速率增大,晶粒尺寸减小,组织细化;晶粒长大过程中,晶界主要依靠位错的迁移或攀移进行运动.二元合金模拟还可以应用到枝晶凝固、外延生长,调幅分解中,前景广阔.     

深过冷Al72Ni12Co16合金熔体中的相选择

采用惰性形核涂层型壳和氩气保护下循环过热的方法，使Al72Ni12Co16合金获得200K的大过冷度，在此基础上从实验和理论两方面研究了深过冷Al72Ni12Co16合金熔体中的相选择规律。实验和理论计算表明：熔体过冷度是决定Al72Ni12Co16合金中准晶相与晶体相竞争形核的主要因素，且存在一临界过冷度，其值约为60K，当Al72Ni12Co16合金的初始过冷度大于临界过冷度时，十面体准晶相将作为初生相从熔体中析出；反之，当Al72Ni12Co16合金的初始过冷度小于临界过冷度时，熔体初生相为β晶体相。     

含有化合物相的共晶转变理论模型EI北大核心CSCD

在经典理论Jackson-Hunt模型的基础上,导出有化合物相参与时的共晶生长模型表达式,补充了共晶生长扩散方程求解过程,以及溶质分配系数的确定和模型使用方法,进而类比给出其他共晶生长模型在有化合物相参与时的使用步骤。模型计算发现:同样过冷度下,共晶生长速率随着化合物相浓度(CB)减小而增大,这一参数变化弥补了化合物相因溶质分配系数小而生长阻力大的不足。由此可得:有化合物相参与的共晶转变,相图两端跨度一般会变窄;共晶两相溶质分配系数较小时,相图两端跨度一般比较窄。     

入射角对吹扫喷嘴射流流场的影响

以平整机吹扫系统中三维空气吹扫喷嘴为研究对象,基于流体力学的基本方程和RNG k-ε湍流模型,建立了吹扫射流的数学模型。为了研究入射角对吹扫流场的影响,在其他参数相同的情况下,将吹扫入射角α分别设为90°、60°、45°、30°,借助流体仿真软件对4种喷嘴布置方式下射流流场进行了分析。研究表明:一定的入射角使得更多的气流向前吹,并增大了吹扫速度,但是会降低垂直于钢板的速度分量,削弱气流对钢板的冲击能力,并且会在冲击点下游出现强烈的漩涡流,通过分析可知最佳入射角取45°左右。     

用能量法求解三辊轧管时轧制压力

根据三辊轧管机的轧制变形特点,在适当简化的前提下,建立了变形区运动许可速度场,推出了三辊轧管时平均单位压力计算公式,并得到实验验证。     

大体积K4169高温合金深过冷及其组织均匀性的研究

本文在传统深过冷工艺的基础上,通过对传统工艺中B2O3玻璃净化法和循环过热方法的改进,可使较大体积K4169高温合金稳定地获得200K以上过冷度,其中100g合金熔体的最大过冷度达281K。采用ANSYS软件模拟了100gK4169高温合金冷却过程中熔体温度场的分布,熔体形核前最大温差仅为14K。在此基础上观察合金不同部位的凝固组织,发现组织随着形核温度的升高而增大。总体来看组织只有微小差别,其平均晶粒尺寸为12?2μm,与模拟结果相吻合。     

深过冷Fe—30Co合金中亚稳相形成与组织演化

采用熔融玻璃净化法,在Ｆｅ－３０Ｃｏ（原子分数,％,下同）合金中获得了３０８Ｋ的过冷度,借助光学显微镜和透射电子显微镜观察了过冷度与组织演化的关系以及ｂｃｃ亚稳相的微观结构。     

用相场方法模拟纯物质的枝晶生长

相场方法以Ginzburg Landau相变理论为基础，通过微分方程反应扩散、有序化势及热力学驱动力的综合作用。本文采用相场模型模拟了纯物质凝固过程的等轴枝晶的演化和枝晶的形貌，并针对金属镍进行了二维数值模拟，计算了过冷熔液中的枝晶生长。在相场方程中采用均匀网格的显示有限差分方法求解。模拟结果显示了枝晶的形貌和生长过程．包括一次臂和二次臂，以及枝晶生长过程中出现的生长竞争和“缩颈”现象。     

相场法凝固组织模拟的研究进展

阐述了相场法是一种用于模拟凝固微观组织的有效方法 ,是目前国内外的研究热点 ;论述了相场法模拟凝固微观组织的原理和国内外的研究现状 ,并指出进一步研究的方向。     

相场模拟中金属固-液热扩散系数比对晶体侧向分支形貌的影响

采用耦合结构起伏和能量起伏的相场方法,系统地研究了纯金属镍的固-液热扩散系数比(μ=ks/kl)对其过冷熔体树枝晶侧向分支形貌的影响规律。研究发现,金属固-液热扩散系数比μ越大,侧向分支的生长受到强烈的抑制,其百分含量减少,同时晶体的RMS距离Zsb越小,晶体的各向异性强度越小。     

高线控冷冷却器流场仿真研究

采用有限元模拟软件Fluent对Morgan-5代、Morgan-6代冷却器进行了三维流场仿真,研究了冷却器结构变化对其压力场、速度场的影响,通过仿真获得两种冷却器的换热系数,进而对冷却器的冷却能力和冷却均匀性进行评估,得出在相同流量、相同内腔尺寸d=Φ17. 5mm的条件下,Morgan-5代冷却器的冷却能力高于Morgan-6代冷却器,在冷却均匀性方面,Morgan-6代冷却器表现更优。     

淬火温度对Fe-3Mn合金γ→α转变过程的影响

采用高精度线膨胀仪研究置换型Fe-2.72at%Mn中γ→α的转变行为,对其转变动力学过程为进行了分析。通过在冷却过程中选取不同的淬火温度进行研究表明,选取的淬火温度点越高,奥氏体向铁素体开始转变的温度就越低,完成相变过程所需时间就越短,铁素体生成速率的绝对值也越优先达到最大值;转变后试样室温晶粒组织分析表明,转变过冷度的增大将伴随晶粒明显细化,为相变过程组织控制提供了新思路。     

基于相场法的Ni0.75Al0.05Fe0.2合金预析出相时效过程（英文）

用微观相场法结合自由能和原子间作用势研究了Ni0.75Al0.05Fe0.2合金在1000K时效中沉淀前期的预析出相的形成和转变过程;分析了沉淀前期预析出相和平衡相的自由能、微结构、成分和相体积分数随时间的变化。研究表明:由于结构接近,原子有序化首先形成非化学计量比预析出相L10,随着时间的延长,预析出相L10逐渐向L12相转变,并逐渐达到化学计量比平衡相L12。且发现此转变过程与自由能和原子间作用势有关,预析出相L10比平衡相L12的自由能高且原子间作用势小,故L10相不稳定且转变为稳定的L12相。