晶界非平衡偏聚的发生与发展过程

采用硼（Ｂ）径迹照相法和透射电镜从实验上观察了连续冷却过程中Ｂ在晶界非平衡偏聚的发生发展过程。测定了晶界偏聚的富集因子、富集带宽度、贫Ｂ区宽度和贫化因子等偏聚特征参量 实验结果表明，对于Ｂ含量（质量分数）为１０×１０－４％的 Ｆｅ－４０％Ｎｉ合金体系，以 ２℃／ｓ的冷速从 １１５０ ℃冷却到 ６４０℃的时候，Ｂ在晶界上的偏聚经历了 ３段式的发展．并在８６０ ℃时开始向非平衡析出转化。 可以用晶界及晶界附近扩展畸变区对于溶质原子的吸附作用解释上述现象     

基于平衡晶界偏聚理论的步冷试验脆化机理研究

应用平衡晶界偏聚理论和等效时间概念,计算2.25CrlMo钢步冷试验各等温阶段和冷却阶段在某一温度(524℃)下的等效时间,由此获得该温度和等效时间下材料杂质元素P的晶界偏聚量.步冷试验以及步冷试验 524℃×27h条件下杂质元素P的晶界偏聚量计算和试验结果表明:应用平衡晶界偏聚理论解释和预测步冷试验条件下材料回火脆化性是可行的;采用较高温进行等温脆化可以达到加速脆化的目的,但不能达到加深脆化的目标;步冷试验是一种有效并且较为优化的加速材料回火脆化的试验方法.     

Nb和时效时间对热轧中锰TRIP钢中P偏聚的影响

热轧态中锰TRIP钢首先经650 ℃退火2 h,随后在550 ℃进行等温时效热处理,采用场发射扫描电镜(FE-SEM)研究该钢中P的偏聚和时效析出行为的变化情况。结果表明,中锰TRIP钢中P在晶界的偏聚是一种非平衡偏聚现象,临界时间约为50 h,与理论计算结果48 h较为吻合。在局部偏聚区域内,C与P存在共偏聚的关系,即P偏聚量高的地方,C含量也高。而合金元素Nb具有抑制P偏聚的效果,在20~70 h时效时间内,可以相对降低6.57%~19.5%的最大P偏聚量。根据电子背散射衍射(EBSD)菊池线分析,P偏聚量低于2.28at%时,P为固溶状态,高于2.28at.%时,P为析出状态。     

THE MECHANISM OF NON-EQUILIBRIUM SEGREGATION OF BORON TO AUSTENITE GRAIN BOUNDARIES

业已证实,淬火硼钢中硼向奥氏体晶界的偏聚,是在冷却过程中发生的一种非平衡的晶界偏聚。本文通过解变温扩散方程,导出了非平衡晶界偏聚的理论公式,建立了晶界贫硼区宽度与淬火加热温度、冷却速度以及非平衡晶界偏聚扩散激活能与扩散常数之间的关系,理论预言与实验结果较好地吻合。 根据实验结果和理论分析,提出这种非平衡晶界偏聚的机制,是在冷却过程中,过饱和空位或双空位带着硼原子向晶界(空位阱)迁移的结果。 基于这种非平衡晶界偏聚的新概念,可以较完满地说明影响硼钢淬透性的众多复杂因素。     

硼向奥氏体晶界非平衡偏聚的机制

业已证实,淬火硼钢中硼向奥氏体晶界的偏聚,是在冷却过程中发生的一种非平衡的晶界偏聚。本文通过解变温扩散方程,导出了非平衡晶界偏聚的理论公式,建立了晶界贫硼区宽度与淬火加热温度、冷却速度以及非平衡晶界偏聚扩散激活能与扩散常数之间的关系,理论预言与实验结果较好地吻合。根据实验结果和理论分析,提出这种非平衡晶界偏聚的机制,是在冷却过程中,过饱和空位或双空位带着硼原子向晶界(空位阱)迁移的结果。基于这种非平衡晶界偏聚的新概念,可以较完满地说明影响硼钢淬透性的众多复杂因素。     

MECHANISM OF NON-EQUILIBRIUM SEGREGATION OF SOLUTE TO GRAIN BOUNDARIES

本文以空位-溶质原子拖曳机制为基础,并考虑了空位、溶质原子和复合体三者的反应平衡及晶界平衡偏聚的作用,得到了溶质原子的非平衡晶界偏聚动力学方程。对硼在奥氏体中等温及连续冷却时所产生的非平衡晶界偏聚现象进行了理论计算,得到了与实验较为一致的结果。     

硼向奥氏体晶界的非平衡偏聚

采用高分辨率的径迹显微照相技术,研究了淬火硼钢中硼向奥氏体晶界偏聚的规律,定量地测定出跨过奥氏体晶界的硼的成分剖面图以及非平衡晶界偏聚的特征参量(晶界贫硼区宽度、晶界富集程度和富集带宽度)。试验表明,这种偏聚具有如下特征: 在偏聚晶界的两侧存在有一定宽度的贫硼区,晶界偏聚的硼是在冷却过程中由该区富集而来;这种偏聚对冷却速度很敏感,急速冷却可以抑制这种偏聚。冷却速度降低,晶界偏聚由连续的偏聚带,逐步发展为不连续的聚集直至明显地析出硼相,贫硼区宽度与冷却速度的平方根成反比;它的温度关系与晶界平衡偏聚预言相反,随淬火温度升高,晶界偏聚程度与贫硼区宽度增加。通过试验,论证了淬火钢中硼向奥氏体晶界的偏聚,是在冷却过程中发生的一种非平衡的晶界偏聚现象。     

THE NON-EQUILIBRIUM SEGREGATION OF BORON TO AUSTENITE GRAIN BOUNDARIES

采用高分辨率的径迹显微照相技术,研究了淬火硼钢中硼向奥氏体晶界偏聚的规律,定量地测定出跨过奥氏体晶界的硼的成分剖面图以及非平衡晶界偏聚的特征参量(晶界贫硼区宽度、晶界富集程度和富集带宽度)。试验表明,这种偏聚具有如下特征: 在偏聚晶界的两侧存在有一定宽度的贫硼区,晶界偏聚的硼是在冷却过程中由该区富集而来;这种偏聚对冷却速度很敏感,急速冷却可以抑制这种偏聚。冷却速度降低,晶界偏聚由连续的偏聚带,逐步发展为不连续的聚集直至明显地析出硼相,贫硼区宽度与冷却速度的平方根成反比;它的温度关系与晶界平衡偏聚预言相反,随淬火温度升高,晶界偏聚程度与贫硼区宽度增加。 通过试验,论证了淬火钢中硼向奥氏体晶界的偏聚,是在冷却过程中发生的一种非平衡的晶界偏聚现象。     

硼在奥氏体晶界的两类偏聚

用PTA法研究了Fe-30％Nj合金中硼在晶界的偏聚行为.实验表明,在550—1200℃保温后,用不同方式冷却的试样中存在有平衡与非平衡两类硼偏聚,其形成机制各不相同,而且试验条件的影响亦不同.保温时形成的平衡偏聚在低温淬火试样中起主要作用.在高温加热后,用通常冷速冷却时,晶界偏聚主要来源于冷却过程中产生的非平衡偏聚.实际试样中观察到的硼偏聚是这两类偏聚的叠加,主要偏聚方式的转折温度区受冷却速度影响,在中等冷速下,这个转折温度在650—750℃之间。     

TWO KINDS OF BORON SEGREGATION AT AUSTENITE GRAIN BOUNDARIES

用PTA法研究了Fe-30％Nj合金中硼在晶界的偏聚行为.实验表明,在550—1200℃保温后,用不同方式冷却的试样中存在有平衡与非平衡两类硼偏聚,其形成机制各不相同,而且试验条件的影响亦不同.保温时形成的平衡偏聚在低温淬火试样中起主要作用.在高温加热后,用通常冷速冷却时,晶界偏聚主要来源于冷却过程中产生的非平衡偏聚.实际试样中观察到的硼偏聚是这两类偏聚的叠加,主要偏聚方式的转折温度区受冷却速度影响,在中等冷速下,这个转折温度在650—750℃之间。     

Non-Equilibrium Grain-Boundary Segregation of Phosphorus And the Effective Time in Step Cooling Process

The non-equilibrium grain-boundary segregation of phosphorus in step cooling process in an industrial steel,12CrlMoV, is studied based on the effective-time-method and compared with that in isothermal holding process. The non-equilibrium grain-boundary segregation concentration of phosphorus was measured with Auger Electron Spectroscopy (AES) and calculated based on the kinetic equations of non-equilibrium grain-boundary segregation. Results show that the calculated result is in good accordance with the experimental observation.     

喷射成形1.8C-1.6Al超高碳钢快速凝固组织研究

铸造1．8C-1．6Al超高碳钢(UHCS)由于冷速较低，晶粒粗大，珠光体片间距也较大，品界形成了粗大的碳化物网络，同时合金元素产生偏析，品内生成了大块的合金渗碳体，使得它在室温下为脆性，机加工性能极差。喷射成形1．8C—1．6Al超高碳钢则利用喷射成形工艺冷却速度大的特点细化了晶粒，减小了珠光体的片间距，提高了硬度与强度，同时降低了元素偏析程度。同时发现：在铸态1．8C-1．6Al超高碳钢中和在喷射成形1．8C-1．6Al超高碳钢中Al在晶内的分布情况正好相反，由反偏析转变为正偏析。     

Precipitate Characteristics and Mechanical Performance of Cast Mg-6RE-1Zn-xCa-0.3Zr (x = 0 and 0.4 wt%) Alloys

In this study, the Mg-4Y-1Gd-1Nd-xCa-1Zn-0.3Zr (x = 0 and 0.4 wt%) cast alloys with low rare earth concentration were prepared in different routes of heat treatments, and their microstructures and mechanical properties were investigated. The Mg-4Y-1Gd-1Nd-1Zn-0.4Ca-0.3Zr cast alloy with ultimate tensile strength (UTS) of 264 ± 7.8 MPa, tensile yield strength (TYS) of 153 ± 1.2 MPa and elongation to failure (EL) of 17.2 ± 1.2% was successfully developed by appropriate heat treatment. The improved mechanical performance was attributed to the combined strengthening effects of fine grains, Mg₂₄RE₅, $\beta ^{\prime}$, $\beta _{1}$, $\gamma ^{\prime}$ and LPSO phases. In the heat treatment process, cooling method of T4 treatment affected the microstructure, which consequently determined the mechanical properties air cooling, rather than water cooling, gave rise to the formation of $\gamma ^{\prime}$ phase in the alloy without Ca addition. However, Ca addition facilitated the formation of $\gamma ^{\prime}$ phase, and the $\gamma ^{\prime}$ phase precipitated in the alloy after T4 treatment either by water cooling or by air cooling, but the air cooling increased the number density of $\gamma ^{\prime}$ phase in comparison to the water cooling. Although the $\gamma ^{\prime}$ phase strengthened the studied alloys, the formation of $\gamma ^{\prime}$ phase inhibited the precipitatition of $\beta ^{\prime}$ and $\beta _{1}$ phases in the following T6 treatment, and consequently reduced the strengthening effect of $\beta ^{\prime}$ and $\beta _{1}$ phases. The results showed that the mechanical performance of the studied alloys was largely determined by the precipitation of $\gamma ^{\prime}$ phase, which was regulated by the Ca addition and the cooling method of T4 treatment.     

KINETICS OF TEMPER EMBRITTLEMENT IN 2.25Cr-lMo STEEL USED FOR HOT-WALL HYDROFINING REACTORS

Based on the theory of grain boundary segregation,a kinetics model of temper embrittlement caused by long-term service for hot-wall hydrofining reactors was studied.The kinetics model was applied to phosphorus (P) segregation in 2.25Cr-1Mo steel used for a hot-wall hydrofining reactor,and the kinetics of grain boundary segregation of impurity P in the steel exposed to the process environment of the hydrofining reactor was calculated on the basis of the model.The Auger electron spectroscopy test was performed in order to determine the grain boundary concentration of P.The experimental result is agreement with the theoretical calculated data. The results show that the kinetics equation is reasonable for predicting the levels of grain boundary segregation of impurity P in 2.25Cr-1Mo steel used for hot-wall hydrofining reactors.     

FeTiP相在高强IF钢热轧过程中析出行为的研究

利用电阻炉、Gleeble热模拟试验机和透射电镜,分析了高强IF钢中FeTiP相在热轧过程的析出行为.结果表明,高强IF钢连铸坯中心位置存在少量的FeTiP相析出物,但经过加热和长时间保温,析出物可完全回溶;在热轧过程中,轧制温度范围内的应变诱导析出物主要为TiS相、Ti4C2S2相和TiC相,难以捕捉到明显的FeTi...     

冷却速度对大厚度P20塑料模具钢硬度的影响

采用JMatPro软件,研究了一定成分下P20塑料模具钢的淬火工艺,分析了不同冷却速度下P20模具钢的显微组织以及硬度情况。结果表明:增大冷却速度将会显著抑制铁素体、珠光体以及贝氏体的转变,增加马氏体的转变量。为保证大厚度P20模具钢心部硬度值,其冷却速度需大于1℃/s以满足其技术要求。     

KINETICS OF TEMPER EMBRITTLEMENT IN 2.25Cr-1Mo STEEL USED FOR HOT-WALL HYDROFINING REACTORS

Based on the theory of grain boundary segregation, a kinetics model of temper em-brittlement caused by long-term service for hot-wall hydrofining reactors was studied.The kinetics model was applied to phosphorus (P) segregation in 2.25Cr-1Mo steelused for a hot-wall hydrofining reactor, and the kinetics of grain boundary segrea-tion of impurity P in the steel exposed to the process environment of the hydrofiningreactor was calculated on the basis of the model. The Auger electron spectroscopytest was performed in order to determine the grain boundary concentration of P. Theexperimental result is agreement with the theoretical calculated data. The results showthat the kinetics equation is reasonable for predicting the levels of grain boundarysegregation of impurity P in 2.25Cr-1Mo steel used for hot-wall hydrofining reactors.     

固溶处理冷却速率对ZG0Cr17Ni4Cu4Nb钢性能的影响

研究了固溶处理冷却速率对ZG0Cr17Ni4Cu4Nb钢时效后力学性能的影响。固溶处理温度为1040℃和1050℃,冷却方式为空冷、水冷和油冷;时效温度分别为470℃、480℃、490℃、500℃和550℃。结果表明,固溶处理后的冷却速率对ZG0Cr17Ni4Cu4Nb钢力学性能的影响很大,最佳热处理工艺为1040℃保温50 min,油冷,然后490℃时效3 h空冷,再于470℃时效4 h空冷。     

QFe2.5型引线框架用铜合金热处理工艺研究

研究了国产QFe2 5型引线框架用铜合金的生产工艺。通过热轧后对板材进行喷水处理和采取分级时效 ,显著提高了QFe2 5型合金的性能 ;利用光学显微镜、SEM和TEM等手段研究了热处理工艺对合金微观组织的影响 ,并讨论了材料性能提高的原因