ISO22000:2005在速冻青刀豆生产中的应用

介绍了ISO22000在速冻青刀豆生产中的应用,分析了生产过程中的食品安全危害,建立了操作性前提方案和HACCP计划。     

ISO22000体系及HACCP原理在液态奶生产中的应用

本文研究了ISO22000体系及HACCP原理在液态奶生产中的应用,并以江西阳光生产的酸牛乳为例,描述了该产品特性及工艺流程,对各生产工艺进行了危害分析,确定了CCP点,制定CCP值,建立了CCP点的监视系统、纠正措施、验证程序,以及文件和记录保持系统的建立。     

Application of ISO22000 and comparison to HACCP for processing of ready to eat vegetables: Part I

Preliminary Hazard Analysis was used to analyse and predict the occurring failure modes in a food chain system (ready to eat vegetables processing plant), in conjunction with ISO22000, the new Food Safety Management System, based on the functions, characteristics and/or interactions of the ingredients or the processes, upon which the system depends. Critical control points (CCPs) have been identified and implemented in the Hazard Analysis Critical Point Control plan. The decision table for CCP determination during processing of ready to eat vegetables is shown and compared with the ISO22000 Analysis Worksheet for determination of the prerequisite programmes. The prerequisite programmes are the main difference between the two systems. The incorporation of PrPs in the ISO22000 made the system more flexible as a smaller number of CCPs was introduced.     

ISO22000及HACCP原理在条斑紫菜一次加工中的应用

目的：加强对条斑紫菜一次加工生产过程的卫生监督和技术指导,改善干紫菜的卫生质量。方法：将ISO22000及HACCP原理运用到条斑紫菜加工企业一次加工中。结果：全面分析了条斑紫菜一次加工的原料、生产环境、工艺条件等对产品可能带来的危害,指出了生产过程的关键控制点。结论：提出条斑紫菜一次生产加工中实施HACCP计划时原料及各加工工序的危害因素、卫生操作规范、监控测定方法及修正措施。     

Application of ISO 22000 and comparison with HACCP on industrial processing of common octopus (Octopus vulgaris) – Part I

Critical control points (CCPs) were identified in the risk assessment of octopus ( Octopus vulgaris ) processing and implemented in the hazard analysis critical control point (HACCP) plan. In the hazard analysis worksheet the different hazards were identified at each processing stage, whereas in the HACCP plan each CCP is identified and accompanied with the relevant significant hazard, critical limit, monitoring of the CCP and corrective actions. In this work comparison of ISO 22000 analysis with HACCP is carried out over octopus processing and packaging. ISO 22000 Analysis Worksheet was employed for determination of some prerequisite programmes (PrPs). Comparison between the two systems has been carried out using the hazard analysis worksheet. The PrPs are the main difference between the two systems. The incorporation of PrPs in the ISO 22000 made the system more flexible as a smaller number of CCPs was introduced.     

Application of failure mode and effect analysis (FMEA) and cause and effect analysis for industrial processing of common octopus (Octopus vulgaris) – Part II

Failure mode and effect analysis (FMEA) model was applied in conjunction with cause-and-effect analysis for the risk assessment of octopus processing ( Octopus vulgaris ). Critical control points were identified and implemented in the cause-and-effect diagram (also known as Ishikawa, tree diagram and fishbone diagram). The main emphasis was put on the quantification of risk assessment by determining the risk priority numbers (RPN) per identified processing hazard. Chemically contaminated product, decomposed raw materials, scombrotoxin presence in the final product, incorrectly labelled product, storage in cans (foreign matter) and defective products, were identified as those with the highest RPN (378, 294, 280, 252, 245 and 144 respectively) and corrective actions were undertaken. Following the application of corrective actions, a second calculation of RPN values was carried out, leading to considerably lower values (below the upper acceptable limit of 130). It is concluded that the incorporation of FMEA analysis within the ISO2200 system of an octopus-processing industry is imperative.     

Application of Failure Mode and Effect Analysis (FMEA), cause and effect analysis, and Pareto diagram in conjunction with HACCP to a corn curl manufacturing plant

The Failure Mode and Effect Analysis (FMEA) model has been applied for the risk assessment of corn curl manufacturing. A tentative approach of FMEA application to the snacks industry was attempted in an effort to exclude the presence of GMOs in the final product. This is of crucial importance both from the ethics and the legislation (Regulations EC 1829/2003; EC 1830/2003; Directive EC 18/2001) point of view. The Preliminary Hazard Analysis and the Fault Tree Analysis were used to analyze and predict the occurring failure modes in a food chain system (corn curls processing plant), based on the functions, characteristics, and/or interactions of the ingredients or the processes, upon which the system depends. Critical Control points have been identified and implemented in the cause and effect diagram (also known as Ishikawa, tree diagram, and the fishbone diagram). Finally, Pareto diagrams were employed towards the optimization of GMOs detection potential of FMEA.     

A comparative presentation of implementation of ISO 22000 versus HACCP and FMEA in a small size Greek factory producing smoked trout: a case study

ISO 22000 is the new standard bound to replace HACCP on issues related to food safety. Although several companies, especially the big ones, have either implemented or are on the point of implementing ISO 22000, there are many others which are rather timid and/or reluctant to implement it. The main reason behind that is the lack of information and the fear that the new standard is too demanding in terms of bureaucratic work. This paper aims at making a comparative presentation of how the two systems can be applied to a small smoked salmon producing company thereby facilitating the emergence of the differences. The main difference is that in ISO 22000 systems like Good Manufacturing Practice and Good Hygiene Practice are prerequisites thus leading to lower number of CCPs. In this case study for example, the number of CCPs dropped from eight (8) in HACCP to four (4) in ISO 22000. Furthermore, the Failure Mode and Effect Analysis was applied to the smoked trout manufacturing process in an attempt to calculate quantitatively the Risk Priority Number (RPN) and to find out whether it can be effectively correlated to ISO 22000 and/or HACCP. RPN was found to be higher than 130 for eight steps, in close agreement with HACCP, thereby indicating that corrective actions will have to be undertaken.     

Application of ISO22000, failure mode, and effect analysis (FMEA) cause and effect diagrams and pareto in conjunction with HACCP and risk assessment for processing of pastry products

The Failure Mode and Effect Analysis (FMEA) model has been applied for the risk assessment of pastry processing. A tentative approach of FMEA application to the pastry industry was attempted in conjunction with ISO22000. Preliminary Hazard Analysis was used to analyze and predict the occurring failure modes in a food chain system (pastry processing plant), based on the functions, characteristics, and/or interactions of the ingredients or the processes, upon which the system depends. Critical Control points have been identified and implemented in the cause and effect diagram (also known as Ishikawa, tree diagram, and fishbone diagram). In this work a comparison of ISO22000 analysis with HACCP is carried out over pastry processing and packaging. However, the main emphasis was put on the quantification of risk assessment by determining the Risk Priority Number (RPN) per identified processing hazard. Storage of raw materials and storage of final products at -18°C followed by freezing were the processes identified as the ones with the highest RPN (225, 225, and 144 respectively) and corrective actions were undertaken. Following the application of corrective actions, a second calculation of RPN values was carried out leading to considerably lower values (below the upper acceptable limit of 130). It is noteworthy that the application of Ishikawa (Cause and Effect or Tree diagram) led to converging results thus corroborating the validity of conclusions derived from risk assessment and FMEA. Therefore, the incorporation of FMEA analysis within the ISO22000 system of a pastry processing industry is considered imperative.     

Critical evaluation of the EU-technical guidance on shelf-life studies for L. monocytogenes on RTE-foods: a case study for smoked salmon

In November 2008, a technical guidance document on the challenge test protocol was published by the EU CRL (Community of Reference Laboratory) for L. monocytogenes. This document describes the practical aspects on the execution of a challenge test in order to comply to the EU Commission regulation N° 2073/2005 on microbiological criteria for foodstuff. In this guideline two approaches are specified. On the one hand challenge tests, based on actual data measurements at the beginning and end of the shelf-life of products stored under reasonably foreseen T-profile, are described. On the other hand, growth potential is calculated by predictive models using a validated maximum specific growth rate.The present study evaluates the two above mentioned approaches on cold smoked salmon, a typical risk product for L. monocytogenes. The focus is on: (i) the relative importance of intrabatch versus interbatch variability, (ii) the concept of a simple challenge test based on actual data at start and end of shelf life versus a modelling approach and (iii) the interpretation of challenge tests. Next to this, available tertiary models were used to estimate the growth potential of these products based on their initial physicochemical characteristics.From the results it could be concluded that in some batches considerable intrabatch variability was obtained. In general, however, the interbatch variability was significantly higher than intrabatch variability. Concerning the two above mentioned methods for challenge tests, it can be stated that the first approach (simple challenge test) can be set up rather rapidly and is cost-effective for SMEs (small and medium enterprises) but provides only a single isolated outcome. This implies that challenge tests should be redone if changes occur in composition or production process. The second (modelling) approach, using extended challenge tests to establish growth parameters needs larger set ups and more complicated data analysis, which makes them more expensive. Using available tertiary models has the major advantage that the most important intrinsic and extrinsic factors can be included for the prediction of the growth parameter. It was clear that product specific models, taking into account the interaction effects with background flora, performed the best. Regarding the challenge tests, it can be concluded that the best approach to choose will depend on the particular context as in the end both approaches will lead to the same conclusion.     

Chemical changes during farmed coho salmon (Oncorhynchus kisutch) canning: Effect of a preliminary chilled storage

A relevant farmed fish species (coho salmon; Oncorhynchus kisutch) was studied as a raw material for the canning process. The effects of preliminary chilling storage and thermal treatment (cooking and sterilisation) on the chemical constituents (lipids and non-protein nitrogen compounds) of the canned fish were analysed. An increasing previous chilling time led to an important autolysis (K value) development, and to an increasing formation of free fatty acids, and interaction compounds (fluorescence and browning assessments) (p < 0.05) in the canned product. The thermal treatment led to the formation of volatile amines (total and trimethylamine), free fatty acids, secondary lipid oxidation compounds (anisidine and thiobarbituric acid values) and interaction compounds in canned fish. Interaction compound assessment was found the most useful tool to study the lipid oxidation and non-enzymatic browning developments, while the K value showed to be an interesting index for assessing the freshness stage of the raw material employed.     

An application of Pareto analysis and cause-and-effect diagram (CED) to examine stoppage losses: a textile case from Bangladesh

Spinning industries are facing challenges of improving productivity in the competitive market nowadays. Ring spinning, the most widely used yarn manufacturing process for short staple spinning, uses several types of machinery from blow room to ring frame for producing yarns from cotton fibers. An enterprise can improve utilization of resources by identifying unwanted machine stoppage and taking corrective actions at different points in the production cycle. This study focuses on the major six stoppage losses that are used to calculate Overall Equipment Efficiency (OEE) of ring frame section. The Pareto analysis reveals that idling and minor stoppage and breakdown losses are responsible 89.3% of total stoppage losses. According to cause-and-effect analysis, root causes for the stoppage losses are: high doffing time, high traveler changing time, broken end of yarn due to piles generation through the front roller, power failure and change in Draft Change Pinion (DCP) due to breakage of teeth of the gear during starting of machine by operators before lowering of ring rail and change of Twist Change Pinion (TCP) due to the displacement of TCP gear shaft. Finally, few recommendations are made to reduce stoppage losses and to increase the productivity of the ring frame section.     

Effect of material properties and processing conditions on the prediction accuracy of a CFD model for simulating high pressure thermal (HPT) processing

High pressure thermal (HPT) processing is a candidate technology for achieving commercial sterility of low acid shelf-stable and chilled food products. A major food safety challenge to the implementation of HPT lies in achieving temperature uniformity inside the vessel during processing. Computational Fluid Dynamics (CFD) modelling can be used to predict locally specified temperature profiles arising during HPT processing, but it is essential that such models are validated, and that predictions agree well with temperatures measured in actual processes. In this work, the effects of variations in inputs for compression fluid properties and process conditions (i.e., the applied pressure profiles) on the prediction accuracy of a CFD model for a Stansted 3.6 L Isolab HPTS system were studied. Good agreement was found between simulated and measured temperature distributions when accurate compression heating coefficients for the compressed materials and actual pressure profiles were used as inputs of the model. Inaccurate approximations of these values and conditions resulted in much less useful models, highlighting the importance of attention to detail in input data for CFD models of HPT processing, in these still early stages of development of the technology.     

An Italian case study for the Process-Target-Cost evaluation of the ohmic treatment and aseptic packaging of a vegetable soup (minestrone)

In this paper, a quasi-target costing technique was used in order to determine the Process-Target-Cost (PTC) of the ohmic treatment and aseptic packaging of a vegetable soup. This technique was applied through a case study, that compares two products with (ideally) identical quality levels. Specifically, the unit production costs have been evaluated comparing the cold chain of a frozen ready-to-heat soup with the traditional supply chain of an ohmically treated soup. Firstly, the boundary conditions for the comparison were fixed, in order to be representative of a typical Italian product along with its supply chain. Afterwards, the unit costs of the frozen product chain were calculated, from the purchase of raw materials to the distribution and in shop storage of the end product. These unit costs were then assumed for the ohmic product, so as to achieve a maximum PTC of its treatment and packaging equal to 1.42306 €/kg. The value of PTC corresponds to 65.89% of the total costs of the ohmic product.     

Effect of a beating process,as a means of reducing salt content in Chinese-style meatballs (kung-wan): A physico-chemical and textural study

Two different meat-cutting methods were used to prepare kung-wans in an attempt to produce low-salt products while retaining the same, or improved, textural and physicochemical properties of the standard high-salt formulation. The level of salt and the processing method significantly affected color, cooking yield, texture and changes in the secondary structures of proteins. Improved salt levels resulted in firmer texture. At the same salt levels, compared with chopping, the beating method resulted in higher L^?-values, improved cooking yields and changes in the β-sheet content of the proteins, which resulted in an improved product with better texture. Using the beating process, the kung-wans prepared with 1% and 2% salt had similar L^?-values, cooking yield and texture, and were better than those prepared by chopping with 2% salt. Overall, the beating process enabled lowering of the salt content, making the kung-wans more hard, brittle and elastic.     

Effect of electron irradiation on dye and printability of polypropylene (PP) fabrics: a novel method for decoration of PP fabrics

Polypropylene (PP) has a very low value of the surface free energy (approximately 20–25 mJ m^?2). And thus, has very weak hydrophilic properties and doesn’t have any affinity to any dyestuffs, such as cationic or anionic dyes. In this study, we covered some parts of PP fabrics by mask, and then irradiated them by electrons with different energies. After electron irradiation, the samples were dyed by cationic dyestuff. The result showed that, electron irradiated parts could be dyed easily and the fabric could be printed and decorated simply. The treated surfaces were investigated by scanning electron microscope (SEM), reflective spectrophotometery, and Fourier transform infrared spectroscopy (FTIR). Also, light and wash fastnesses of printed samples were measured. The results are reported.     

A comparative study on the transport of L(-)malic acid and other short-chain carboxylic acids in the yeast Candida utilis: Evidence for a general organic acid permease

Cells of the yeast Candida utilis grown in medium with short-chain mono-, di- or tricarboxylic acids transported L(-)malic acid by two transport systems at pH 3·0. Results indicate that probably a proton symport for the ionized form of the acid and a facilitated diffusion for the undissociated form were present. Dicarboxylic acids such as succinic, fumaric, oxaloacetic and α-ketoglutaric acids were competitive inhibitors of the malic acid for the high-affinity system, suggesting that these acids used the same transport system. In turn, competitive inhibition uptake studies of labelled carboxylic acid in the low-affinity range indicated that this system was non-specific and able to accept not only carboxylic (mono-, di- or tri-) acids but also some amino acids. Additionally, under the same growth conditions, C. utilis produced two mediated transport systems for lactic acid: a proton symport for the anionic form which appeared to be a common monocarboxylate carrier and a facilitated diffusion system for the undissociated acid displaying a substrate specificity similar to that observed for the low-affinity dicarboxylic acid transport. The mediated carboxylic acid transport systems were inducible and subjected to repression by glucose. In glucose-grown cells the undissociated dicarboxylic acids entered the cells slowly by simple diffusion. Repressed glucose-grown cells were only able to produce both transport systems if an inducer, at low concentration (0·5%, w/v), was present during starvation in buffer. This process was inhibited by the presence of cycloheximide indicating that induction requires de novo protein synthesis. If a higher acid concentration was used, only the low-affinity transport system was detectable, showing that the high-affinity system was also repressed by high concentrations of the inducer.