中碳合金奥氏体异常分解与碳化物粒化

探讨了中碳合金结构钢件的热变形(锻、轧)成形与锻后调质相结合的途径。研究表明，通过控制热变形得到形变(加工硬化态)奥氏体，或未形变奥氏体通过控制冷却均可使之发生异常分解，直接得到调质型组织，并达到传统调质的要求。     

中碳结构钢件的锻造成形与锻后调质一次完成的热加工新技术

本文是利用“形变诱发析出”原理通过控制热变形成形过程获得一种能在过冷分解时使碳化物呈颗粒状弥散析出的形变奥氏体状态,又通过控制冷却抑制先共析铁素体的析出,同时促进碳化物颗粒的析出,从而得到100％调质型组织,它达到了传统工艺的水平。     

45钢控冷调质及控冷球化新工艺

本文作者研究了45钢的奥氏体(锻后的或重新加热的)通过控制冷却技术,使其碳化物粒化,得到Ps型的调质或球化组织。为中碳结构钢获得Ps型组织探讨出物理冶金新方法。     

45钢控冷调质及控冷球化新工艺

本文作者研究了45钢的奥氏体(锻后的或重新加热的)通过控制冷却技术，使其碳化物粒化。得到Ps型的调质或球化组织。为中碳结构钢获得Ps型组织探讨出物理冶金新方法。     

锻造用非调质钢的奥氏体形变再结晶的研究

本文用定量金相方法研究了非调质钢(45MnV)的奥氏体高温形变再结晶行为,目的在于为优化热锻工艺参数寻求基本依据。     

锻造余热处理对最终淬火组织和性能的影响

本文研究了锻热预处理(锻后直接淬火加600℃高温回火)对最终淬火和低温回火(180℃)的45钢的显微组织和性能的影响。观察和测定了显微组织、奥氏体晶粒尺寸及机械性能。结果表明,与正火和锻后空冷相比,这种型式的预处理可以细化淬火钢的奥氏体晶粒,同时可提高钢的韧性和塑性。由此可以认为,用锻热预处理代替正火是可能的。     

20CrMo 钢齿轮坯锻热预处理的研究

本文研究了锻热预处理对20CrMo 钢齿轮坯切削加工性和渗碳、淬火组织的影响。试验中采用锻热缓冷和锻热等温冷却两种预处理工艺。结果表明,经两种锻热预处理的齿轮坯具有良好的切削加工性;与通常正火的比较,渗碳状态下的奥氏体和冷却后的铁素体和珠光体晶粒(团)要粗些,但最终淬火组织差别很小。     

成果鉴定简讯

(一) “普低钢热形变过程中动态再结晶细化和静态再结晶细化的相关性”研究课题于1991年6月通过了冶金工业部鉴定。鉴定委员会专家们认为:该课题组在均匀奥氏体晶粒热轧形变再结晶细化规律的研究上,首次提出了晶粒细化极限值的新见解,揭示了在不同形变速率条件下细化晶粒所需要控制的工艺参数,为建立控轧的数理模型提供了重要依     

65Mn钢丝超细晶粒形变热处理工艺及其性能

采用超细晶粒与形变热处理复合工艺,研究了原始组织为铅淬索氏体、冷拔变形为50%—78%的65Mn钢丝进行形变热处理时的工艺,以及各项工艺参数对钢丝力学性能的影响。试验证明:工艺参数中起控制作用的为预冷变形度、热拉丝形变度、加热速度和回火温度。奥氏体化温度及分级冷却时间可在较大范围内变化而不影响性能。处理后钢丝(φ≤3.0mm)的性能可达σ_b≥2 000MPa,?≥50%超高强韧水平,相应高出国标规定550MPa和7%,与瑞典Garphyttan公司OTEVA-31规定相比,σ_b和?也分别高出300—400MPa和2%。这时钢丝的相应晶粒度为11—13级。     

微合金元素对重轨钢动态再结晶及其显微组织的影响

应用Gleeble-1500D热模拟试验对重轨钢进行单道次压缩实验,测定不同终轧温度下的真应力-真应变曲线,并用扫描电镜观察变形后空冷的显微组织,研究不同终轧温度和微合金元素V,Nb和Re对重轨钢动态再结晶及显微组织的影响.结果表明,V,Nb和Re能显著地抑制形变奥氏体的动态再结晶.在终轧温度较高时仍能得到细小均匀的显微组织.     

多道次热轧形变中混晶的细化规律研究

本文用定量金相的方法研究了多道次热轧形变条件下混晶奥氏体的细化规律。研究结果表明:形变在高温再结晶区进行时,起始奥氏体大晶粒或未再结晶晶粒明显细化,而小晶粒细化缓慢;形变在部分再结晶区进行时,主要是小晶粒或已再结晶晶粒细化,随温度下降,起始奥氏体大晶粒或未再结晶晶粒变得更难实现再结晶细化。此外,还研究讨论了产生上述结果的原因。     

变形工艺对CSP微合金高强度钢组织和性能的影响

在热模拟实验机上进行不同变形温度和冷却速度试验，研究低温区变形温度和冷却工艺对CSP生产线上微合金高强度钢的组织和性能的影响。试验结果表明，变形应在单相奥氏体区内完成，适当降低变形温度有利于得到细小均匀的贝氏体组织；冷却速度对贝氏体组织有明显影响，冷却速度越快，贝氏体组织越细小，强度越高。     

Research on microstructural evolution and dynamic recrystallization behavior of JB800 bainitic steel by FEM

Single pass compression tests were conducted on Gleeble1500 thermal simulator. The effect of different deformation parameters on the grain size of dynamically recrystallized austenite was analyzed. A mathematical model of dynamic recrystallization and a material database of JB800 steel, whose tensile strength is above 800 Mpa, were set up. A subprogram was compiled using Fortran language and called by Marc finite element software. A thermal coupled elastoplastic finite element model was established to simulate the compression process. The grain size of recrystallized austenite obtained by different recrystailization models was simulated. The results show that the optimized dynamic recrystallization model of JBS00 bainitic steel has a higher precision and yields good agreement with metallographic observations.     

Effect of Nanophase on the Nucleation of Intragranular Ferrite in Microalloyed Steel

MnS, MnS+V(C, N) complex precipitates in micro-alloyed ultra-fine grained steels were precisely analyzed to investigate the grain refining mechanism. The experimental results shows that MnS, MnS+V(C, N) precipitates provide nucleation center for Intra-granular ferrite (IGF), so that refined grain remarkably. Moreover, substructures such as grain boundary, sub-boundary, distortion band, dislocation and dislocation cell in austenite increased as the deformation energy led by heavy deformation at low temperatu...     

Effect of deformation and cooling rate on the transformation behavior and microstructure of X70 steels

The effects of the deformation in the non-recrystallization region of austenite and the cooling rate on the transformation behavior and microstructure of low-carbon low-alloy steel for pipeline application were studied on the thermal-mechanical simulator Gleeble-1500. It was shown that an increase in deformation amount can greatly increase the nucleation site of ferrite when deformed in the non-recrystallization region of austenite, and an increase in nucleation ratio can greatly refine grains. When the cooling rate is accelerated, the driving force of nucleation is increased and the nucleation rate also improves. Ultra-refine grains can be obtained by controlled rolling. The high density of ferrite nucleus, which forms along the austenite grain boundary, twin interface, and deforma- tion band are introduced in the matrix of austenite by the control of hot rolling, after which the microstructure can be refined. It was found that the acicular ferrite has a very fine sub-structure, high dislocation density, and a thin slab with ultra-fine grains. Small M/A islands and cementite are precipitated on the matrix of the slabs by the analysis technique of TEM and SEM.     

Research on microstructural evolution and dynamic recrystailization behavior of JB800 bainitic steel by FEM

Single pass compression tests were conducted on Gleeblel500 thermal simulator.The effect of different deformation pa- rameters on the grain size of dynamically re,crystallized anstenite was analyzed.A mathematical model of dynamic re,crystallization and a material database of JB800 steel,whose tensile strength is above 800 MPa,were set up.A subprogram was compiled using Fortran language and called by Marc finite element software.A thermal coupled elastoplastic finite element model was established to simulate the compression process.The grain size of recrystallized austenite obtained by different recrystallization models was simu- lated.The results show that the optimized dynamic recrystallization model of JB800 bainitic steel has a higher precision and yields good agreement with metaliographic observations.     

多道次轧制过程中超细晶粒控制

在高强度水平的基础上获得较高的韧性,控制热加工工艺实现晶粒尺寸超细化是最佳的途径之一。低碳管线钢的超细铁索体晶粒可以从相变前的超细奥氏体晶粒获得。通过优化轧制工艺使得奥氏体的动态再结晶发生在Z（Zeller-Hollomon）参数较大的工艺条件下,获得超细的奥氏体动态再结晶晶粒尺寸。然而,大的Z参数往往具有较大的动态再结晶临界应变。为了获得足够的应变积累来克服动态再结晶的临界应变,低温大变形量的变形是基本条件。提出了在多道次轧制过程中积累应变的条件以及避免混晶的技术路线,利用提出的模型对工业轧制工艺进行优化,模拟实验的结果得到了最终产品晶粒尺寸为1.5μm。     

热变形对冷轧工作辊用锻造高速钢CCT曲线的影响

以自行设计的冷轧工作辊用锻造高速钢为研究对象,采用膨胀仪测定了其静态CCT曲线,采用Gleeble-3500热模拟试验机测定了其高温形变后的CCT曲线（动态CCT曲线）。在金相显微镜下对不同冷速冷却后的显微组织进行了观察并测定了其维氏硬度,分析了热变形对连续冷却转变曲线的影响。结果表明：冷轧工作辊用锻造高速钢在快冷速下得到隐晶马氏体＋残奥＋碳化物,慢冷速下得到的是珠光体＋碳化物。冷速大于0．1℃／s时,均能得到马氏体组织,说明该钢具有良好的淬透性。热变形对珠光体临界转变速度影响不大,但却能减小珠光体转变的温度区间和马氏体转变开始点的温度范围。