The isoxazolidines: the effects of steric factor and hydrophobic chain length on the corrosion inhibition of mild steel in acidic medium

Several new isoxazolidines having varying degree of steric environment and hydrophobic chain length, prepared efficiently using single-step nitrone cycloaddition reactions, are tested for corrosion inhibition of mild steel in 1 M and 5 M HCl at 50-70 °C range by gravimetric and electrochemical methods. All compounds have shown very good corrosion inhibition efficiency (IE%) in acidic solution. Steric crowding around the nitrogen centres and hydrophobic chain lengths as well as increase in temperature (in the presence of the inhibitor in the higher concentration range 100-400 ppm) are found to increase the inhibition efficiency of the isoxazolidines. Thermodynamic parameters (ΔG°_ads, ΔH°_ads, ΔS°_ads) for the adsorption process and kinetic parameters for the metal dissolution (or hydrogen evolution) reaction in the presence of one of the isoxazolidines were determined. Experimental results agree with the Temkin adsorption isotherm. The inhibition of corrosion in 1 M HCl, influenced by both physi- and chemi-sorption, was found to be under mixed control, but predominantly under cathodic control.     

Synergistic effect of halide ions on improving corrosion inhibition behaviour of benzisothiozole-3-piperizine hydrochloride on mild steel in 0.5 M H2SO4 medium

The synergistic effect of iodide ions and benzisothiozole-3-piperizine hydrochloride (BITP) on corrosion inhibition of mild steel in 0.5 M H₂SO₄ solution has been studied by both chemical and electrochemical methods. The corrosion performance of BITP in 1.0 M HCl and 0.5 M H₂SO₄ media was examined and compared. The adsorption of BITP and its combination with iodide ions on mild steel surface followed Langmuir adsorption isotherm via chemisorption mechanism. The calculated values of synergism parameter (S_θ) were found to be greater than unity. This result clearly showed the existence of synergism between iodide ions and BITP molecules.     

The inhibitive effect of some bis-N,S-bidentate Schiff bases on corrosion behaviour of 304 stainless steel in hydrochloric acid solution

The inhibition effect of four new Schiff bases on the corrosion of 304 stainless steel in 1 M HCl has been studied by polarization, electrochemical impedance spectroscopy (EIS) and weight loss measurements. Polarization curves indicated that all studied Schiff bases act as mixed type (cathodic/anodic) inhibitors. The adsorption of the inhibitors was well described by the Langmuir adsorption isotherm and the adsorption isotherm parameters (K_ads, ΔG_ads) were determined at room temperature. Effect of temperature on the efficiency of the corrosion inhibition process was studied and the values of activation energy, pre-exponential factor (λ), enthalpy of activation and entropy of activation were calculated to elaborate the mechanism of corrosion inhibition. Differences in inhibition efficiency between four tested inhibitors are correlated with their chemical structures.     

Corrosion control of mild steel using 3,5-bis(4-methoxyphenyl)-4-amino-1,2,4-triazole in normal hydrochloric acid medium

The inhibition performance of the 3,5-bis(4-methoxyphenyl)-4-amino-1,2,4-triazole (4-MAT) on mild steel in normal hydrochloric acid medium (1 M HCl) at 30 °C was tested by weight loss, potentiodynamic polarisation and electrochemical impedance spectroscopy (EIS) techniques. This organic compound inhibits the acidic corrosion even at very low concentration, reaching a value of inhibition efficiency up to 98% at a concentration of 3 × 10⁻⁴ M. The results obtained from the different corrosion evaluation techniques are in good agreement. Polarisation curves indicate that 4-MAT is a mixed inhibitor, affecting both cathodic and anodic corrosion currents. Data, obtained from EIS measurements, were analyzed to model the corrosion inhibition process through appropriate equivalent circuit model, a constant phase element (CPE) has been used. The adsorption of 4-MAT on the steel surface, in 1 M HCl solution, obeys to Langmuir’s isotherm with a very high negative value of the free energy of adsorption ΔG°_ads (chemisorption). X-ray photoelectron spectroscopy (XPS) was carried out to establish the mechanism of corrosion inhibition of mild steel in 1 M HCl medium in the presence of 3,5-bis(4-methoxyphenyl)-4-amino-1,2,4-triazole (4-MAT).     

Lignin terpolymer for corrosion inhibition of mild steel in 10% hydrochloric acid medium

Lignin terpolymer has been obtained by grafting copolymerization of both dimethyl diallyl ammonium chloride (DMDAAC) and acrylamide (AM) onto lignin. The corrosion inhibition properties of the terpolymer were tested. The results showed that the highest corrosion inhibition percentage was over 95% in 10% HCl acid medium at 25 °C and 80 °C. The lignin terpolymer inhibitor adsorption followed Temkin isotherm at 25 °C and 80 °C, and the adsorption capability was in reverse proportion to the temperature according to −ΔG_ads. The effects of corrosion inhibition are the comprehensive synergistic effect through the graft reaction among lignin, AM and DMDAAC.     

Electrochemical behaviour of carbon steel in acid chloride solution in the presence of dodecyl cysteine hydrochloride self-assembled on gold nanoparticles

In this work, the dodecyl cysteine hydrochloride surfactant was synthesized. The surface properties of this surfactant were studied using surface tension technique. The nanostructure of this surfactant with the prepared gold nanoparticles was investigated using TEM technique. The synthesized surfactant and its nanostructure with the prepared gold nanoparticles were examined as non-toxic corrosion inhibitors for carbon steel in 2 M HCl solution using potentiodynamic polarization and electrochemical impedance spectroscopy techniques. The results show that the percentage inhibition efficiency (η%) for each inhibitor increases with increasing concentration until critical micelle concentration (CMC) is reached. The maximum inhibition efficiency approached 76.6% in the presence of 175 ppm of dodecyl cysteine and 90.8% in the presence of the same concentration of dodecyl cysteine hydrochloride self-assembled on gold nanoparticles. Polarization data indicate that the selected additives act as mixed type inhibitors. The slopes of the cathodic and anodic Tafel lines (β_c and β_a) are approximately constant and independent of the inhibitor concentration. Analysis of the impedance spectra indicates that the charge transfer process mainly controls the corrosion process of carbon steel in 2 M HCl solution both in the absence and presence of the inhibitors. Adsorption of these inhibitors on carbon steel surface is found to obey the Langmuir adsorption isotherm. From the adsorption isotherms the values of adsorption equilibrium constants (K_ads) were calculated. The relatively high value of (K_ads) in case of dodecyl cysteine hydrochloride self-assembled on gold nanoparticles reveals a strong interaction between the inhibitor molecules and the metal surface.     

Electrochemical and theoretical investigation on the corrosion inhibition of mild steel by thiosalicylaldehyde derivatives in hydrochloric acid solution

Inhibitory effect of three Schiff bases 2-{[(2-sulfanylphenyl)imino]methyl}]phenol (A), 2-{[(2)-1-(4-methylphenyl)methylidene]amino}-1-benznethiol (B), and 2-[(2-sulfanylphen-yl)ethanimidoyl)]phenol (C) on corrosion of mild steel in 15% HCl solution has been studied using weight loss measurements, polarization and electrochemical impedance spectroscopy (EIS) methods. The results of the investigation show that the compounds A and B with mean efficiency of 99% at 200 mg/L additive concentration have fairly good inhibiting properties for mild steel corrosion in hydrochloric acid, and they are as mixed inhibitor. All measurements show that inhibition efficiencies increase with increase in inhibitor concentration. This reveals that inhibitive actions of inhibitors were mainly due to adsorption on mild steel surface. Adsorption of these inhibitors follows the Langmuir adsorption isotherm. Thermodynamic adsorption parameters (K_ads, ΔG_ads) of studied Schiff bases were calculated using the Langmuir adsorption isotherm. Activation parameters of the corrosion process such as activation energies, E_a, activation enthalpies, ΔH^∗, and activation entropies, ΔS^∗, were calculated by the obtained corrosion currents at different temperatures. Obvious correlation was found between the corrosion inhibition efficiency and the calculated parameters. The obtained theoretical results have been adapted with the experimental data.     

Synergistic influence of iodide ions on the inhibition of corrosion of C-steel in sulphuric acid by some aliphatic amines

The synergistic influence caused by iodide ions on the inhibition of corrosion of C-steel in 1 M H₂SO₄ in the presence of some aliphatic amines has been studied using weight loss, potentiodynamic polarization, linear polarization and a.c. impedance techniques. Aliphatic amines used inhibit the corrosion of C-steel and the inhibition efficiency increases by increasing the concentration of the additives and also by addition of iodide ions. The adsorption of these compounds is found to obey Frumkin’s adsorption isotherm. The increase in surface coverage in the presence of iodide ions indicates that iodide ions enhance the adsorption of these aliphatic amines on the metal surface. Defines and evaluates synergism parameter (S_θ). Values of the parameter which are more than unity indicate the fact that the enhanced inhibition efficiency in the presence of iodide ions is only due to synergism and there is a definite contribution from the inhibitors molecules, which are adsorbed by coulombic interaction on the metal surface, where iodide ions are already adsorbed and thus reduces the corrosion rate.     

Influence of iodide ions on corrosion of dual‐phase steel in sulfuric acid solution

Potassium iodide was studied for its corrosion inhibition property on the corrosion of dual‐phase steel in 0.5 M sulfuric acid at 25°C by potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) techniques. Scanning electron microscopy was used to characterize the steel surface. The inhibition efficiency increases with the concentration of iodide ions. The thermodynamic parameters K_ads and ΔG⁰_ads are calculated and discussed. The probable inhibitive mechanism is proposed from the viewpoint of adsorption theory.     

The inhibition of mild steel corrosion in acidic medium by 1-methyl-3-pyridin-2-yl-thiourea

The effect of 1-methyl-3-pyridin-2-yl-thiourea on the corrosion resistance of mild steel in H₂SO₄ solution was investigated by different techniques. The results show that the inhibition efficiency increases with the increase of inhibitor concentration. This compound affects both the anodic dissolution of steel and the hydrogen evolution reaction in 0.5 M H₂SO₄. The adsorption of this inhibitor is also found to obey the Langmuir adsorption isotherm. From the adsorption isotherm, value of the ΔG_ads for the adsorption process was calculated. From the corrosion rate obtained at 25-45 ± 1 °C E_a, ΔH_a and possible mechanism have been proposed.     

Experimental and molecular dynamics studies on corrosion inhibition of mild steel by 2-amino-5-phenyl-1,3,4-thiadiazole

The corrosion inhibition of mild steel in 0.5 M H₂SO₄ and 1.0 M HCl by 2-amino-5-phenyl-1,3,4-thiadiazole (APT) has been studied using potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) measurements. The results show that the inhibition efficiency increases with the increase of APT concentration in both acids, and the higher inhibition efficiency is obtained in 0.5 M H₂SO₄. The adsorption of APT molecules on the steel surface obeys Langmuir adsorption isotherm in both acids, and occurs spontaneously. The molecular dynamics method has also been used to simulate the adsorption of ATP molecule and solvent ions on the iron surface. The results show that with the adsorption of sulfate ions the Fe + anion + APT system has the higher negative interaction energy comparing to the case of the adsorption of chloride ions.     

The Inhibition Effect of Synthesized 4-Hydroxybenzaldehyde-1,3propandiamine on the Corrosion of Mild Steel in 1 M HCl

The corrosion inhibition of mild steel in 1 M HCl by 4-hydroxybenzaldehyde-1,3propandiamine (4-HBP) has been investigated using potentiodynamic polarization, electrochemical impedance spectroscopy and chronoamperometry measurements. The experimental results suggest that this compound is an excellent corrosion inhibitor for mild steel and the inhibition efficiency increases with the increase in inhibitor concentration. Polarization curves reveal that this organic compound is a mixed-type inhibitor. The effect of temperature on the corrosion behavior of mild steel in 1 M HCl with the addition of the Schiff base was studied in the temperature range from 25 to 65 °C. The experimentally obtained adsorption isotherms follow the Langmuir equation. Activation parameters and thermodynamic adsorption parameters of the corrosion process such as E _a, ΔH, ΔS, K _ads, and ΔG _ads were calculated by the obtained corrosion currents at different temperatures and using the adsorption isotherm. The morphology of mild steel surface after its exposure to 1 M HCl solution in the absence and in the presence of 4-HBP was examined by AFM images.     

Corrosion inhibition of aluminium in acidic and alkaline media by Sansevieria trifasciata extract

The inhibitive action of leaf extracts of Sansevieria trifasciata on aluminium corrosion in 2 M HCl and 2 M KOH solutions was studied using the gasometric technique. The results indicate that the extract functioned as a good inhibitor in both environments and inhibition efficiency increased with concentration. Synergistic effects increased the inhibition efficiency in the presence of halide additives. Temperature studies revealed a decrease in efficiency with rise in temperature and corrosion activation energies increased in the presence of the extract. A mechanism of physical adsorption is proposed for the inhibition behaviour. The adsorption characteristics of the inhibitor were approximated by Freundlich isotherm.     

Application of some ferrocene derivatives in the field of corrosion inhibition

Three ferrocene derivatives, namely 1,1′-diacetylferrocene (Diacetyl Fc), 1,1′-diformylferrocene (Diformyl Fc) and 2-benzimidazolythioacetylferrocene (BIM Fc) were synthesized and their inhibitive effects against mild steel corrosion in aerated 0.5 M H₂SO₄ and 1 M HCl solutions were evaluated. Corrosion measurements based on polarization resistance (R_p), potentiodynamic polarization curves and electrochemical impedance spectroscopy (EIS) indicate that Diacetyl Fc, in most cases, accelerates mild steel corrosion in HCl while Diformyl Fc and BIM Fc act as weak inhibitors. In H₂SO₄ solution, ferrocene derivatives show good inhibition performance. The efficiency of the inhibitors follows the order: BIM Fc > Diformyl Fc ? Diacetyl Fc. Adsorption of both Diacetyl Fc and Diformyl Fc obey Langmuir adsorption isotherm with very low value of free energy of adsorption ΔG^° for the Diformyl Fc (physisorption) while adsorption of BIM Fc follows that of Frumkin with high negative value of ΔG^° (chemisorption). Both Diformyl Fc and BIM Fc act as mixed-type inhibitors with predominant effect on the anodic dissolution of iron. Analysis of the polarization curves and impedance spectra indicates that charge transfer process mainly controls mild steel corrosion in H₂SO₄ solution without and with ferrocene compounds. The mechanism of corrosion inhibition or acceleration by ferrocene derivatives was discussed in the light of the molecular structure of the additives.     

Investigation of some Schiff base compounds containing disulfide bond as HCl corrosion inhibitors for mild steel

The inhibition performance of three Schiff bases containing disulfide bond as corrosion inhibitors for mild steel in 2.0 M HCl has been investigated by weight loss measurements, potentiodynamic polarization measurements and electrochemical impedance spectroscopy (EIS). Potentiodynamic polarization study showed that all the inhibitors are mixed type. The adsorption of inhibitors on mild steel surface was found to follow Langmuir adsorption isotherm and the adsorption isotherm parameters (K_ads, ΔG_ads) were determined. Quantum chemical calculations were further applied to reveal the adsorption structure and explain the experimental results. Some samples of mild steel were examined by SEM.     

Corrosion inhibition effect and adsorption of aniline derivatives on QD36 steel surface in acidic solution

Inhibition of QD36 steel corrosion in 0.5 M HCl solution by aniline derivatives was studied using chemical (weight loss), potentiodynamic polarization and electrochemical frequency modulation measurements. The adsorption process of studied aniline derivatives on steel surface obeys the Langmuir adsorption isotherm. The values of activation energy (E*_a), adsorption equilibrium constant (K _ads), free energy of adsorption (ΔG _ads ^° , adsorption enthalpy (ΔH _ads ^° ) and adsorption entropy (ΔS _ads ^° )were calculated and discussed. Potentiodynamic polarization measurements showed that aniline derivatives are mixed-type inhibitors. The results obtained by EFM technique were shown to be in agreement with other chemical and electrochemical techniques. Scaning electron microscope (SEM) was used to study the surface morphology of the QD36 steel in 0.5 M HCl solution in the absence and presence of inhibitors. Further, theoretical calculations were carried out and relations between computed parameters and experimental inhibition efficiency were discussed.     

Evaluation of the inhibitive effect of some plant extracts on the acid corrosion of mild steel

Corrosion inhibition of mild steel in 2 M HCl and 1 M H₂SO₄ by extracts of selected plants was investigated using a gasometric technique at temperatures of 30 and 60 °C. The studied plants materials include leaf extracts Occimum viridis (OV), Telferia occidentalis (TO), Azadirachta indica (AI) and Hibiscus sabdariffa (HS) as well as extracts from the seeds of Garcinia kola (GK). The results indicate that all the extracts inhibited the corrosion process in both acid media by virtue of adsorption and inhibition efficiency improved with concentration. Synergistic effects increased the inhibition efficiency in the presence of halide additives. Inhibition mechanisms were deduced from the temperature dependence of the inhibition efficiency as well as from assessment of kinetic and activation parameters that govern the processes. Comparative analysis of the inhibitor adsorption behaviour in 2 M HCl and 1 M H₂SO₄ as well as the effects of temperature and halide additives suggest that both protonated and molecular species could be responsible for the inhibiting action of the extracts.     

Corrosion inhibition of mild steel in hydrochloric acid solution by some double Schiff bases

The inhibition effect of four double Schiff bases on the corrosion of mild steel in 2 M HCl has been studied by polarization, electrochemical impedance spectroscopy (EIS) and weight loss measurements. The inhibitors were adsorbed on the steel surface according to the Langmuir adsorption isotherm model. From the adsorption isotherm, some thermodynamic data for the adsorption process were calculated and discussed. Kinetic parameters activation such as E_a, ΔH∗, ΔS∗ were evaluated from the effect of temperature on corrosion and inhibition processes. Quantum chemical calculations have been performed and several quantum chemical indices were calculated and correlated with the corresponding inhibition efficiencies.     

Electrolytic removal of chromium rich PVD coatings from hardmetals substrates

The electrochemical behaviour of AlCrSiN coatings deposited on WC–Co substrates has been studied using potentiodynamic and potentiostatic polarization techniques in solutions consisting of 0.5 M H₂SO₄ and different concentrations of oxalic and citric acids. Polarization curves show that coatings are efficiently removed by applying current densities around 70 mA/cm² for 5 to 10 min. Both oxalic and citric acids act as corrosion inhibitors protecting the hardmetal substrate after the coating removal. In both cases the maximum inhibition efficiency is obtained for concentrations around 0.1 M. Corrosion protection can be associated to the adsorption of carboxylic groups onto the hardmetal substrate. The free energies calculated by applying the Langmuir equation to the corrosion currents are in the range of those found for physisorption phenomena. Electrolytes based on citric additions lead to higher adsorption constants (K_ads), which could explain their higher inhibition efficiency.     

Synergistic effect of iodide ion and polyacrylic acid on corrosion inhibition of iron in H2SO4 investigated by electrochemical techniques

Corrosion inhibition of iron in H₂SO₄ by polyacrylic acid (PAA) was investigated using electrochemical techniques at 30 °C. Results obtained indicate that PAA inhibited the corrosion of iron in the acid medium. Inhibition efficiency increases with increase in PAA concentration and synergistically enhanced on addition of iodide ions. Potentiodynamic polarization results suggest that PAA functions as a modest cathodic inhibitor. The adsorption of PAA onto the iron surface followed Temkin adsorption isotherm. FTIR analysis revealed that the synergistic effect due to co-adsorption of iodide ions and PAA is co-operative in nature.