Effects of phase composition on the mechanical properties and damping capacities of as-extruded Mg-Zn-Y-Zr alloys

The present work mainly investigated the microstructures, mechanical properties, and damping capacities of as-extruded Mg-Zn-Y-Zr alloys with varied phase composition. Alloys of MgZn₂, W-phases (Mg₃Y₂Zn₃), I-phases (Mg₃YZn₆), and X-phases (Mg₁₂YZn) were obtained by adjusting the Zn/Y ratio (in wt%). The crystallographic structure of the X-phase [long period stacking ordered (LPSO) phase] and the crystallographic relationship between the W-phase and the Mg matrix were determined. The strengthening effects of the phase composition on the alloys exhibited the following trend: W + LPSO > LPSO>W + I > MgZn₂. Variations in the phase composition resulted in almost consistent variations in the damping capacities of the alloys compared with their mechanical properties. The LPSO structural phase could enhance the mechanical properties and simultaneously maintain the good damping capacity of the alloys.     

Corrosion behavior of rapidly solidified Mg-Zn-rare earth element alloys in NaCl solution

Rapidly solidified flaky powder metallurgy (RS FP/M) processing was applied for preparation of corrosion-resistant bulk Mg alloys with Zn and rare earth elements. The corrosion behavior of the melt spun Mg-Zn-La and Mg-Zn-Yb alloy ribbons in 1% NaCl solution was investigated in order to determine optimum composition of corrosion-resistant Mg alloys. The effect of heat-treatment on the corrosion behavior of RS Mg-Zn-La and Mg-Zn-Yb alloys also was studied. In the Mg-Zn-La alloys, as-quenched alloys showed good corrosion resistance in the NaCl solution, but heat-treatment led to degradation due to microstructure change, that is, reduction in dispersion of the Mg₁₇La₂-type intermetallic compound. In the Mg-Zn-Yb alloys, both as-quenched and heat-treated Mg_97.5Zn_0.5Yb₂ alloys exhibited low corrosion rates because fine distribution of Mg₂Yb-type intermetallic compound in α-Mg matrix was not largely changed by heat treatment.     

Corrosion and chemical behavior of Mg97Zn1Y2-1wt.%SiC under different corrosion solutions

To explore the corrosion properties of magnesium alloys, the chemical behavior of a high strength Mg₉₇Zn₁Y₂-1 wt.%Si C alloy in different corrosion environments was studied. Three solutions of 0.2 mol·L^-1 NaCl, Na₂SO₄ and NaNO₃ were selected as corrosion solutions. The microstructures, corrosion rate, corrosion potential, and mechanism were investigated qualitatively and quantitatively by optical microscopy(OM), scanning electron microscopy(SEM), immersion testing experiment, and electrochemical test. Microstructure observation shows that the Mg₉₇ Zn₁Y₂-1 wt.%Si C alloy is composed of α-Mg matrix, LPSO(Mg₁₂ ZnY) phase and Si C phase. The hydrogen evolution and electrochemical test results reflect that the Mg₉₇Zn₁Y₂-1 wt.%SiC in 0.2 mol·L^-1 Na Cl solution has the fastest corrosion rate, followed by Na₂SO₄ and NaNO₃ solutions, and that the charge-transfer resistance presents the contrary trend and decreases in turn.     

Effect of high temperature heat treatment on intergranular corrosion of AlMgSi(Cu) model alloy

Copper containing 6000-series aluminium alloys may become susceptible to intergranular corrosion (IGC) as a result of improper thermomechanical processing. Effect of cooling rate after solution heat treatment on the corrosion behaviour of a model AlMgSi(Cu) alloy of nominal composition (wt%) 0.6 Mg, 0.6 Si, 0.2 Fe, 0.2 Mn and 0.1 Cu was investigated. Slow cooling rates were simulated by isothermal treatment for predetermined times in lower temperature baths immediately after solution heat treatment. Treatment for 10-100 s at temperatures below 400 °C introduced susceptibility to IGC. Longer heat treatment at the same temperatures introduced susceptibility to pitting. A corrosion resistant time zone was found between the zones of IGC and pitting at temperatures lower than 350 °C. Quenching in water after solution heat treatment prevented IGC. IGC was related to microgalvanic coupling between the noble Q-phase (Al₄Mg₈Si₇Cu₂) grain boundary precipitates and the adjacent depleted zone. Pitting was attributed to coarse particles in the matrix. Possible mechanisms causing the corrosion resistant intermediate zone are discussed. The results indicate possible methods for obtaining increased corrosion resistance of similar alloys by proper thermal processing.     

Electrochemical behaviour of Ni-base alloys exposed under oil/gas field environments

The electrochemical behaviour of Ni-base alloys (Inconel 625, Inconel 718, G3 and Incoloy 825) is carried out at 80 °C in CO₂/H₂S corrosion environments using cyclic potentiodynamic polarisation and electrochemical impedance spectroscopy (EIS) techniques. The passivity mechanisms are analysed and discussed. In addition, some significant characterisation parameters such as E_corr, I_pass, E_pit, E_pp, ΔE and I_pass in cyclic polarisation curves are analysed and compared to reveal the corrosion resistance of various Ni-base alloys. The equivalent circuit model and ZsimpWin software are utilised to discuss the Nyquist plots of various Ni-base alloys. The diffusion mechanism in EIS measurement is discussed. The result shows that the corrosion resistance of the Ni-base alloys to CO₂ corrosion or CO₂/H₂S corrosion follows the sequence: Inconel 625 > G3 > Inconel 718 > Incoloy 825. H₂S works as a cathodic depolariser with accelerating initiation of the corrosion process.     

Ultrasonic Vibration and Rheocasting for Refinement of Mg–Zn–Y Alloy Reinforced with LPSO Structure

In this work, ultrasonic vibration (UV) and rheo-squeeze casting was first applied on the Mg alloy reinforced with long period stacking ordered (LPSO) structure. The semisolid slurry of Mg–Zn–Y alloy was prepared by UV and processed by rheo-squeeze casting in succession. The effects of UV, Zr addition and squeeze pressure on microstructure of semisolid Mg–Zn–Y alloy were studied. The results revealed that the synergic effect of UV and Zr addition generated a finer microstructure than either one alone when preparing the slurries. Rheo-squeeze casting could significantly refine the LPSO structure and α-Mg matrix in Mg_96.9Zn₁Y₂Zr_0.1 alloy without changing the phase compositions or the type of LPSO structure. When the squeeze pressure increased from 0 to 400 MPa, the block LPSO structure was completely eliminated and the average thickness of LPSO structure decreased from 9.8 to 4.3 μm. Under 400 MPa squeeze pressure, the tensile strength and elongation of the rheocast Mg_96.9Zn₁Y₂Zr_0.1 alloy reached the maximum values, which were 234 MPa and 17.6%, respectively, due to its fine α-Mg matrix (α1-Mg and α2-Mg grains) and LPSO structure.     

Synergistic corrosion inhibition study of Armco iron in sodium chloride by piperidin-1-yl-phosphonic acid-Zn system

Electrochemical techniques, weight loss method and surface analysis were used to study the synergistic inhibition offered by Zn²⁺ and piperidin-1-yl-phosphonic acid (PPA) to the corrosion of Armco iron in 3% chloride solution. It is observed that the combination between PPA and Zn²⁺ shows excellent inhibition efficiency. The potentiodynamic polarization curves reveal that 5 × 10⁻³ mol l⁻¹ of PPA has only 76.7% inhibition efficiency whereas the mixture containing 5 × 10⁻³ mol l⁻¹ PPA -20%Zn²⁺ has 90.2% inhibition efficiency. This suggests that a synergistic effect exists between Zn²⁺ and PPA. The Fourier transform infrared (FTIR) spectrum of the film formed on iron indicates phosphonates zinc salt formation. A suitable mechanism of corrosion inhibition is proposed based on the results obtained. The surface film analysis showed that in the absence of Zn²⁺, the protective film consists of Fe²⁺-PPA complex formed on the anodic sites of the metal surface, whereas in the presence of Zn²⁺, the protective film consists of Fe²⁺-PPA complex and Zn(OH)₂.     

Effect of cooling rate on oxidation resistance and powder ignition temperature of AM50 alloy with addition of yttrium

This paper focused on the effect of cooling rate on oxidation resistance and ignition temperature (T_i) of AM50 alloy. Y addition of 0.0 wt%, 0.15 wt%, 0.28 wt%, 0.45 wt% and 1.00 wt%, respectively was added to the AM50 alloy. The result showed that the oxidation resistance was directly affected by the microstructure. Rapid solidification (RS) had a positive effect on improving the oxidation resistance. It is noticeable that no Al₂Y intermetallic compound was found in the microstructure after RS. Elemental Y dissolved in the solid solution increased with increasing Y addition after RS. It is confirmed that Y addition dissolved in the solid solution and phase distribution were key factors for improving the oxidation resistance.     

Corrosion behaviour of dc magnetron sputtered Fe1−xMgx alloy films in 3 wt% NaCl solution

Fe_1−xMg_x alloy films (with x ? 43.4 at.% Mg) were deposited by dc magnetron sputtering onto glass slide substrates. The objective of this study was to characterise the corrosion properties of these alloys in saline solution for application as new friendly environmentally sacrificial coatings in the protection of steel structures. The morphological and structural properties of the alloys were systematically studied prior to electrochemical experiments, and then the degraded surfaces were analysed to determine the composition and nature of corrosion products. Alloys with <25  at.% Mg were single-phase body-centred cubic (bcc) with enlarged lattice parameters, whereas for magnesium contents above 25 at.%, amorphisation occurred. The reactivity of the alloys in saline solution is strongly dependent on the Mg content and the alloy structure. The incorporation of magnesium leads to an open circuit potential shift of the alloy towards more negative values, that confers an attractive interest of these alloys as sacrificial coatings. A transition in corrosion activity is observed at 25 at.% Mg from which the reactivity decreases with the magnesium content increase. The evolution of the alloy corrosion behaviour is discussed in terms of structural and corrosion products evolution versus magnesium content.     

Electrochemical behaviour of recasting Ni-Cr and Co-Cr non-precious dental alloys

Corrosion behaviour of dental alloys in artificial saliva was studied using different chemical and electrochemical techniques. The order of corrosion rate for the three alloys in artificial saliva is: wironit < wirolloy < wiron99. This order agrees with the results of chemical studies for determining the cumulative ion concentration using ICP/MS. The open-circuit potential of wirolloy is more positive than wiron99. The higher corrosion rate of wiron99 compared to wirolloy is due to presence of high concentration of Mo. Increasing casting number leads to decrease R_ct value and increasing C_dl.     

The structure of long period stacking/order Mg-Zn-RE phases with extended non-stoichiometry ranges

We propose structural models of the unique long period stacking/order (LPSO) phases formed in Mg-Zn-RE alloys, based on Z-contrast scanning transmission electron microscopy observations and first principles calculations. The LPSO structures are long period stacking derivatives of the hcp Mg structure, and the Zn/RE distributions are restricted at the four close-packed atomic layers forming local fcc stacking (i.e. a local ABCA stacking). Chemical order is well developed for the LPSO phases formed in Mg₉₇Zn₁Er₂ (14H type) and Mg₈₅Zn₆Y₉ (18R type) alloys with pronounced superlattice reflections, and the relevant Zn/RE distributions clearly emerge in the Z-contrast atomic images. Initial ternary ordered models were constructed by placing all the atoms at the ideal honeycomb sites, leading to plausible space groups of P6₃/mcm for the 14H type and C2/m, P3₁12 or P3₂12 for the 18R type. The characteristic ordered features are well represented by local Zn₆RE₈ clusters, which are embedded in the fcc stacking layers in accordance with the L1₂ type short-range order. Energy favored structural relaxations of the initial model cause significant displacement of the Zn/RE positions, implying that strong Zn-RE interactions may play a critical role in phase stability. The LPSO phases seem to tolerate a considerable degree of disorder at the Zn and RE sites with statistical co-occupations by Mg, extending the non-stoichiometric phase region bounded along the Zn/RE equiatomic line from ∼Mg_94.0Zn_2.0Y_4.0 to ∼Mg_83.3Zn_8.3Y_8.3.     

Formation and breakdown of surface films on magnesium and its alloys in aqueous solutions

The influences of surface films formed by open-circuit exposure to neutral solutions on the corrosion and electrochemical behaviour of pure Mg and Mg alloys have been examined by in situ ellipsometric analysis and electrochemical measurements. Surface films mainly composed of Mg(OH)₂ grew rapidly during open-circuit exposure to 0.1 M NaCl and 0.1 M Na₂SO₄ solutions. These films had protective ability to passivate Mg in the solutions. However, they suffered local breakdown under anodic polarisation. The passive current density decreased and the breakdown potential increased with increasing immersion time and film thickness. Influences of purity and alloying elements on the passivity and its breakdown of Mg have been discussed.     

High temperature corrosion properties of ionic liquids

The corrosion behaviour of several metals and metal alloys (copper, nickel, AISI 1018 steel, brass, Inconel 600) exposed to a typical ionic liquid, the 1-butyl-3-methyl-imidazolium bis-(trifluoromethanesulfonyl) imide, ([C₄mim][Tf₂N]), has been investigated by electrochemical and weight-loss methods. Corrosion current densities have been determined by extrapolation from Tafel plots and by polarization resistance measurements and 48 h immersion tests were performed at 150, 250, 275 and 325 °C. Room temperature results show low corrosion current densities (0.1-1.2 μA/cm²) for all the metals and alloys investigated. At 70 °C, the corrosion current for copper dramatically increases showing a strongly dependence on temperature. At 150 °C copper shows significant weight-loss while nickel, AISI 1018, brass and Inconel do not. At higher temperatures (?275 °C), the copper sample crumbles and localized corrosion occurs for the other metals and alloys.     

Corrosion protection of magnesium alloy AZ31 sheets by spin coating process with poly(ether imide) [PEI]

In the present study, the potential of poly(ether imide) as corrosion protective coating for magnesium alloys was evaluated using the spin coating technique. The influence of different parameters on the coating properties was evaluated and the corrosion behaviour of the coatings was investigated using electrochemical impedance spectroscopy. The best corrosion protection was obtained preparing the coatings under N₂ atmosphere, using 15 wt.% solution in N′N′-dimethylacetamide (DMAc) which resulted in a coating of approximately 2 μm thickness, with an initial impedance of 10⁹ Ω cm² and of 10⁵ Ω cm² after 240 h of exposure to a 3.5% NaCl solution.     

Corrosion behaviour of magnesium/aluminium alloys in 3.5 wt.% NaCl

Corrosion behaviour of commercial magnesium/aluminium alloys (AZ31, AZ80 and AZ91D) was investigated by electrochemical and gravimetric tests in 3.5 wt.% NaCl at 25 °C. Corrosion products were analysed by scanning electron microscopy, energy dispersive X-ray analysis and low-angle X-ray diffraction. Corrosion damage was mainly caused by formation of a Mg(OH)₂ corrosion layer. AZ80 and AZ91D alloys revealed the highest corrosion resistance. The relatively fine β-phase (Mg₁₇Al₁₂) network and the aluminium enrichment produced on the corroded surface were the key factors limiting progression of the corrosion attack. Preferential attack was located at the matrix/β-phase and matrix/MnAl intermetallic compounds interfaces.     

Corrosion behavior of as-cast Mg68Zn28Y4 alloy with/-phase

Mg₆₈Zn₂₈Y₄ alloys with stable icosahedral quasicrystals (Zn₆₀Mg₃₀Y₁₀) were prepared by cast method. By simulating the environment of ocean, the alloy was eroded in 3.5% (mass fraction) NaCl for 2, 4 and 30 h. The microstructures of the samples and eroded alloys were analyzed by OM and SEM. The compositions and the quasiperiodic structures were identified respectively by EDS and TEM. And the corrosion potential and corrosion current density before and after immersion were measured by potentiodynamic polarization measurements in 3.5% NaCl. The results show that I-phases grow in the mode of conglomeration, piling and transfixion. The Mg₇Zn₃ matrix and α(Mg) solid solution are eroded badly, while W-phase is eroded partially. At the same time, the I-phases exhibit excellent corrosion resistance property. The resistance to corrosion of Mg₆₈Zn₂₈Y₄ alloy is improved by increasing exposed I-phases. With adding element Y to Mg₆₈Zn₃₂ alloy, the corrosion current is decreased by one order of magnitude. And after the immersion of as-cast Mg₆₈Zn₂₈Y₄ alloy for 30 h, the corrosion current density is reduced by two orders of magnitude compared with that of uneroded Mg₆₈Zn₃₂ alloy.     

Effect of Ca on crystallization of Mg-based master alloy containing spherical quasicrystal

Spherical icosahedral quasicrystalline phase （I-phase） was obtained by introducing Ca into Mg-Zn-Y alloy under conventional casting conditions. Due to the addition of Ca, Mg45Zn50Yn4.5Ca0.5 primary I-phase, which is thermodynamically stable and homogeneously distributed, was generated instead of decahedral quasicrystalline phase during the solidification process; the morphology of primary I-phase in the solidification microstructure changed from petal-like one （60-80 μm） to spherical one （≤ 15 μm）. When the mass fraction of Ca reaches 0.05%, sphericalI-phase with the largest quantity, highest spheroidization rate and highest circular degree can be obtained. Meanwhile, due to the changed morphology and the decreased size of primaryI-phase, the hardness of Mg-Zn-Y-Ca master alloy is reduced. The application of spherical I-phase as particulate reinforced phase provides great opporttmities for the improvement of strength and toughness of magnesium alloys.     

Solidification pathways and hot tearing susceptibility of MgZnxY4Zr0.5 alloys

Hot tearing is known as one of the most serious solidification defects commonly encountered during solidification. It is very important to study the solidification path of alloys. In the work, thermal analysis with cooling curve was used for the investigation of microstructure evolution with different Zn contents during solidification process of MgZn_xY_4Zr_(0.5) alloys. Thermal analysis results of MgY_4Zr_(0.5) alloys revealed one distinct phase precipitation: α-Mg. Three different phase peaks were detected in the Zn-containing alloys: α-Mg, Z-phase(Mg_(12)YZn) and W-phase(Mg_3 Y_2Zn_3). In addition, for the present MgZn_xY_4Zr_(0.5) alloys, the freezing ranges of these alloys from large to small were: MgZn_(1.5)Y_4Zr_(0.5)MgZn)(3.0) Y)4Zr_(0.5)MgZn0.5 Y4 Zr0.5MgY_4Zr_(0.5). The effect of different contents of Zn(0, 0.5, 1.5, 3.0 wt.%) on hot tearing behavior of MgY_4Zr_(0.5) alloy was investigated using a constrained rod casting(CRC) apparatus equipped with a load cell and data acquisition system. The experimental results show that the addition of Zn element significantly increases hot tearing susceptibility(HTS) of the MgY_4Zr_(0.5) alloy due to its extended freezing range. Some free dendrite-like bumps and ruptured liquid films on the fracture surfaces were observed in all the fracture surfaces. These phenomena proved the fact that the hot tearing formation was caused by interdendritic separation due to lack of feeding at the end of solidification.     

Electrochemical response of AlNiLa amorphous and devitrified alloys

The electrochemical response of Al_94−xNi₆La_x alloys (x = 4, 5, 6, 7) after different stages of devitrification was studied in 0.05 M Na₂SO₄ as well as in different concentrations [0.001 M, 0.01 M and 0.1 M] NaCl solutions. Complementary crystallization studies were carried out to elucidate the composition dependent phase evolution in these alloys. It was observed that the primary crystallization did not cause any deterioration in the corrosion resistance of the alloys as compared to the amorphous alloys. In the case of Al₈₇Ni₆La₇, there was actually an improvement in the passivating ability in benign media. The various primary crystalline phases in the different alloys investigated did not cause different electrochemical responses. However, the onset of secondary crystallization caused a reduction in the corrosion resistance in the NaCl media through a loss in passivating ability of all the alloys. This is due to increased galvanic activity as well as the loss of the amorphous phase.     

The electroplated palladium-copper alloy film on 316L stainless steel and its corrosion resistance in mixture of acetic and formic acids

Palladium-copper alloy films (Cu 2.93-5.66 at.%) were deposited on 316L stainless steel by electroplating. The films showed good adhesive strength and increased surface micro-hardness. In boiling mixture of 90% acetic acid + 10% formic acid + 400 ppm Br⁻ under stirring (625 r/min), the Pd-Cu films showed better corrosion resistance than Pd film. The Pd-5.66%Cu films showed the lowest corrosion rate almost three orders of magnitude lower than that of 316L matrix. The increased corrosion resistance of Pd-Cu films was attributed to the improved passivity, better barrier effect, increased surface hardness and the effect of Cu to resist pitting.