Effect of plastic permeability and exposure to light during storage on the quality of minimally processed broccoli and cauliflower

The impact of lighting on minimally processed broccoli and cauliflower packaged in four different film types (PVC and three P-Plus) has been measured and compared. The effect on the sensory quality of storage at 4 °C in darkness and under lighting was evaluated. The gas concentration in the packages, pH, mesophilic counts and weight loss was also determined.Neither the type of film used for packaging nor the storage conditions led to changes in the evolution of pH or the microorganism count in broccoli and cauliflower. However, exposure to light stimulated stomatic opening facilitate the exchange of gases between the plant tissue and the atmosphere within the packaging. Thus, a considerable loss of water vapor was observed in the packages of both vegetables stored in the presence of illumination. Moreover, exposure to light stimulated respiratory activity so that for the cauliflower, the composition of the atmosphere within the packages varied depending on the permeability of the packaging film used and the storage conditions. However, in the case of the broccoli, the increase in respiratory activity due to the lighting was compensated by the photosynthetic activity which took place in these conditions, in such a way that the composition of the atmosphere inside the packs solely depended on the permeability of the film.This difference in the physiological response conditioned the most suitable kind of packaging film in each case. For cauliflower, in conditions of darkness, P-Plus 120 film proved the most suitable for preserving its sensory qualities, while under conditions of lighting, this film did not prove suitable due to its low permeability. However, in broccoli the different packaging films tested behaved in a very similar way whether stored under lighting or in the dark.     

Influence of exposure to light on the sensorial quality of minimally processed cauliflower

ABSTRACT:  The impact of lighting on minimally processed cauliflower packaged in 4 different film types (PVC and 3 P-Plus) has been measured and quantified. The effect on the sensorial quality of storage at 4 °C in darkness and partial or continuous lighting was evaluated. The gas concentrations in the packages and the weight losses were also determined. Atmosphere composition inside the packages depended on both the permeability of the film used for the packaging and exposure to light. Samples stored with lighting maintained the gaseous exchange between plant tissue and the atmosphere inside the packages for longer periods than in samples kept in darkness. This prompted a greater loss of water vapor as well as the development of atmospheres with low levels of O₂ and high levels of CO₂ in the samples packed with less permeable films. The most important aspect in sensory evaluation was color. In instrumental color evaluation, coordinates h * and L * were the main means for estimating color evolution. The presence of light accelerated browning in the cut zones. The development of abnormal coloring in these areas marked the end of shelf life for minimally processed cauliflower. Among the sensory attributes studied, color was the most affected by exposure to light. Samples packed in P-Plus 120 film displayed the lowest level of color deterioration in the cut zones. However, under lit conditions, the low permeability of this film caused atmospheres with very low O₂ contents and high CO₂ contents. These atmospheres produced a loss of texture and the development of off-odors.     

The response to lighting of minimally processed chard: Influence on its shelf life

BACKGROUND: The effect of lighting on minimally processed chard during storage was studied. To compare the influence of pigmentation on the behaviour of the vegetable when exposed to light, the white and green parts were processed separately. Four films with different permeabilities were tested. RESULTS: Lighting caused an increase in stomatal aperture and respiratory rate. White chard stored under lighting achieved atmospheres with higher CO₂ and lower O₂ content than samples packed in the same film kept in the dark. The green part stored under lighting saw respiratory activity compensated by photosynthesis and the composition of the atmosphere remained similar to atmospheric conditions inside all films. After day 15 of storage, with pigment breakdown terminating photosynthesis, respiratory activity gave atmospheres of up to 10% O₂ and 9% CO₂ in P‐Plus 120 film. CONCLUSION: Exposure to light lowered quality in both the green and white parts of chard, significantly reducing its shelf life. P‐Plus 120 film best preserved the sensory qualities and allowed a longer shelf life to be achieved for both white and green chard in all storage conditions. Colour was particularly affected in lit conditions in the white section samples. For the green samples, it was texture that deteriorated the most. Copyright © 2008 Society of Chemical Industry     

QUALITY CHANGES IN FRESH‐CUT SPINACH (SPINACIA OLERACEA) UNDER MODIFIED ATMOSPHERES WITH PERFORATIONS

ABSTRACT

Fresh‐cut spinach leaves were stored for 4 days at 15C and 75% relative humidity under modified atmosphere packaging to assess the impact of differential in‐pack gas atmospheres generated through different packaging films and variable in‐pack weight on the quality of stored produce. After 4 days of storage, retention of chlorophyll, β‐carotene and ascorbic acid was better in low‐density polyethylene (LDPE) packages than in polypropylene (PP) packages. LDPE film‐packaged samples had higher phenolic content than PP film‐packaged samples. Low in‐pack O₂ (1–2 kPa) along with the buildup of CO₂ (8–10 kPa) seems to have enhanced the retention of antioxidant components, i.e., β‐carotene and ascorbic acid, in LDPE packages. This helped in chlorophyll retention and also prevented formation of oxidation compounds of phenols that otherwise caused browning of cut surfaces. Thus, O₂ and CO₂ permeability of packaging film or in‐pack weight of produce might be such that equilibrated O₂ partial pressures remain near to 1–2 kPa so as to affect a beneficial increase in the phenolic content along with concomitant retention of chlorophyll.

PRACTICAL APPLICATIONS

Fresh‐cut spinach leaves have received an enormous demand due to their utility in various traditional Indian preparations. Shelf life and quality of fresh‐cut produce may be greatly reduced due to high rates of respiration. Traditional packaging and handling techniques reduce the shelf life and sensory quality of fresh‐cut spinach. Temperature control and atmospheric modifications help to maintain produce quality by reducing respiration rate and enhance shelf life by minimizing the adverse effects of cutting. This research focused on evaluation of respiratory behavior of fresh‐cut spinach leaves at a temperature commonly encountered during transportation and retail distribution, i.e., 15C, and the effect of different polymeric films and in‐pack weights on produce quality. The results of the study suggest that packaging of fresh‐cut spinach in polymeric film packages could maintain the sensory quality and reduce degradation of various physicochemical constituents. Utilization of the results for proper design of modified atmosphere packages for this highly perishable produce can prove to be extremely beneficial for safe storage and transportation to urban retail markets.     

Shelf life of ready‐to‐cook cauliflower mixtures as affected by packaging film mass transport properties

In this work, the influence of packaging mass transport properties on quality loss of fresh‐cut cauliflower mixtures was addressed. The study was organised in two subsequent experimental steps; first, the selection of micro‐perforated packaging films was carried out by monitoring the package headspace gas concentrations of fresh‐cut white, green cauliflower and roman cabbage. Then, the effects of the barrier properties of the selected micro‐perforated film on shelf life of two different fresh‐cut cauliflower mixtures, stored at 4 ± 1 °C, were addressed. Results suggested that, among the investigated films, the micro‐perforated polymeric matrix with the lowest oxygen transmission rate value showed the best performance as it created the optimum headspace gas composition for each cauliflower variety, as well as, for the product mixtures. The appearance of visible moulds was the factor limiting product shelf life that accounted for about 18 days for both the investigated cauliflower mixtures.     

Effect of film and temperature on the sensory, microbiological and nutritional quality of minimally processed cauliflower

The effect of atmosphere modification, generated using three different packaging films, on the quality of cauliflower minimally processed when stored at 4 or 8 °C for up 20 days was evaluated. The colour, texture, weight loss, sensory attributes, as well as microbial counts and sugars and ascorbic acid content were determined. The atmosphere generated with the perforated polyvinylchloride (PVC) film was hardly modified, whereas the other two films (non-perforated PVC and polypropylene films) originated changes in CO₂ and O₂ levels during storage. The different packaging conditions and storage temperature influenced yellowing. An increase in shear force was observed. Weight losses were below 5%. Mesophiles and Pseudomonas counts were below 7 log CFU g⁻¹, the populations being lower with film B and film C than with film A. Cauliflower maintained an acceptable appearance in all the films studied. Total sugars decreased about 27% after 20 days of storage, whereas ascorbic acid did not change.     

Influence of different packaging systems on fresh-cut zucchini (Cucurbita pepo)

In this work different packaging strategies aimed to prolong the shelf life of minimally processed zucchini are presented. In particular, two different cultivars (Sofia and Diamante) were tested. The sliced zucchini were packaged in oriented polypropylene-based (OPP) bag and into a bio-polymeric film (COEX) under passive and active MAP. The investigated produce was stored at 5 °C for approximately 9 days. Headspace gas concentrations, pH, mass loss, sensory quality and viable cell load of main spoilage microorganisms were monitored for the entire observation period. In order to determine the respiration activity, O₂ and CO₂ concentrations were monitored not only in OPP and COEX packages but also in the headspace of an aluminum-based package. Results suggested that for Diamante cultivar OPP film under active and passive MAP showed slightly better performances in prolonging the shelf life, compared to COEX film; instead, for Sofia cultivar better results were obtained with OPP film only under active MAP conditions.Industrial relevanceThis paper suggests an effective packaging solution to delay the quality decay kinetic of two cultivars of fresh-cut zucchini. Due to changes in consumer attitudes, the proposed mild strategies to prolong the shelf life of ready-to-cook products could really gain widespread acceptance by industry of the minimally processed food sector. Due to great attention to the environmental pollution a biodegradable packaging system was also studied and compared to the common polypropylene-based film, even though the characteristics of this specific produce could not suggest the substitution with traditionally used plastic materials with eco-friendly polymers.     

The effect of packaging treatment on the storage quality of minimally processed bunched onions

Storage quality of minimally processed (MP) bunched onions, as affected by plastic film packaging, was investigated to determine the optimum packing method for this vegetable product. Five different packaging treatments, including two passive modified atmosphere packaging (MAP), two active MAP and a moderate vacuum packaging (MVP), were used for MP bunched onions. Quality attributes of the samples were evaluated periodically in terms of weight loss, colour, decay ratio, microbial counts and sensory properties during storage at 10 °C for 28 days. Various sealed‐packaging treatments did not significantly influence changes in colour of white stem and green leaf tissues, flesh weight loss and microbiological populations including mesophiles, psychrotrophs and lactic acid bacteria. However, sensory attributes and disease incidence were affected by packaging type. MVP with a gas‐permeable plastic film retained better quality bunched onions, with reduced microbial decay and visual sensory aspects, as compared with the other packages.     

Sensory and microbiological quality of shiitake mushrooms in modified‐atmosphere packages

The aim of the present work was to study the influence of modified‐atmosphere packaging on the microbiological and sensory quality of shiitake mushrooms (Lentinula edodes). Mushrooms were packaged under atmospheric air (passive modified atmosphere) and an initial gas mixture of 5% O₂ and 2.5% CO₂ (active modified atmosphere), in bags of two different films: low‐density polyethylene (PE) and polypropylene (PP). As control, mushrooms were packaged in macroperforated PP films. Bags were stored at 5 °C for 20 days. Package atmosphere composition, mushroom respiration rate, weight loss, microbiological counts and sensory quality were determined during storage. Risk assays were also performed. Under the studied conditions, shiitake mushroom deterioration was not due to microorganism growth, and therefore the shelf‐life of this product might be defined by changes in its sensory characteristics. Sensory analysis showed that mushrooms stored under modified atmosphere (active and passive) had a higher deterioration rate than those stored in PP macroperforated films, and lower sensory quality values during the entire storage time. These results suggest that mushroom deterioration was probably due to shiitake mushrooms' sensitivity to high CO₂ concentrations. Copyright © 2007 Society of Chemical Industry     

New strategies for minimally processed cactus pear packaging

This work presents a preliminary study on the packaging procedures to prolong the shelf life of minimally processed cactus pears. In particular, different packaging strategies were tested by combining coating and hydro-gels to different polymeric materials. Monitoring headspace gas concentrations, viable cell load of main spoilage microorganisms, sensory characteristics and weight loss, the quality decay in each packaging system was assessed. Results showed that the immersion of fresh-cut fruit into both hydro-gels strongly reduced the shelf life, most probably due to water migration from the surrounding hydro-gel to the crop. On the contrary, the coating prolonged the shelf life of the minimally processed fruit to about 13 days, corresponding to an increase of about 40%, compared to the control sample. Results also suggested that the barrier properties of the selected films did not affect greatly the quality of the coated fresh-cut produce.Industrial relevanceThe market of ready-to-eat fruit has grown rapidly in recent years. As a consequence, there is an emergent call for finding new preservation strategies to prolong the shelf life of minimally processed food, without compromising human and environmental safety. The results of this work dealing with minimally processed cactus pears represented an interesting goal with potential industrial applications. In fact, this paper combined the effectiveness of a natural coating applied to fresh-cut fruit to the performance of a bio-based polymeric packaging film.     

Storage behaviour of minimally processed pumpkin (Cucurbita maxima) under modified atmosphere packaging conditions

 Minimally processed vegetables in fresh, ready-to-cook form are gaining the confidence of both the trader and the consumer. This has led to a need to develop technology for increasing shelf life while maintaining the microbial, nutritional and sensory quality of minimally processed vegetables. This investigation was carried out on pumpkin in minimally processed form, packed in different polymeric film bags of varying permeabilities, creating an active equilibrium modified atmosphere within the package for the extention of storage life. It was observed that minimally processed pumpkin, which has a high respiratory rate at room temperature (155.7 mg CO₂/kg/h) could be stored for a period of 25 days at 5±2  °C under modified atmosphere packaging conditions with a minimum physiological loss in weight of 0.06% and marginally low changes in biochemical constituents, such as vitamin C, total soluble solids, moisture, carotenoids and titrable acidity, enabling the retention of near-fresh quality. The microbial loads of mesophilic aerobes and coliforms, which were log 5.5 and log 4.3 were less than threshold level. There was no growth of yeasts and moulds or mesophilic spore formers at the end of the storage period. Received: 24 January 2000 / Revised version: 4 April 2000     

Packaging optimisation for portioned Canestrato di Moliterno cheese

Different polymeric films and various headspace conditions (air, vacuum and four different modified atmosphere packaging) were combined to select a packaging system that assured the desired shelf life for two types of portioned Canestrato di Moliterno cheese ripened for 4 and 12 months. To evaluate the quality deterioration of the packaged cheese samples under refrigerated conditions, texture change, weight loss, water activity, moisture content, microbial contamination, pH and sensory attributes were monitored during storage. The results highlighted that a high‐barrier multilayer film delayed proliferation of moulds and gave the best results for both types of ripened cheese.     

Sensory shelf life of butterhead lettuce leaves in active and passive modified atmosphere packages

The objective of the present work was to study the influence of both passive and active modified atmosphere packaging on sensory shelf life of butterhead lettuce leaves, stored at 5 and 10 °C. Results showed that the efficacy of active modified atmosphere with respect to passive modified atmosphere depended on the storage temperature considered. When stored at 10 °C, despite being subjected to different package atmosphere composition, lettuce leaves in active and passive modified atmosphere showed the same sensory deterioration rate and sensory shelf life. On the contrary, when stored at 5 °C, lettuce leaves in active modified atmosphere packages showed lower deterioration rate and higher sensory shelf life than those in passive modified atmosphere. Sensory shelf life of lettuce in modified atmosphere packages was estimated using criteria determined according to consumers' rejection to purchase percentage, which consisted on an improvement over more arbitrary criteria presented in most studies.     

The effect of edible coatings and polymeric packaging films on the quality of minimally processed carrots

Minimally processed carrots have a short shelf‐life because of white blush formation (caused primarily by surface dehydration) and microbiological spoilage (caused mostly by lactic acid bacteria). The use of polymeric packaging films combined with edible coatings might have an additive or synergistic effect to extend the shelf‐life of minimally processed carrots because of the formation of a double barrier to gases and water vapour. A 3 × 3 factorial experiment using a polymeric packaging film of three different levels of permeability and a cellulose‐based edible coating (Nature Seal^®) at different concentrations was conducted on minimally processed carrots to investigate any possible synergistic effect over 12 days of storage at 10 °C. No such effect was found. The polymeric packaging film effectively prevented microbiological growth and spoilage but was unable to control white blush formation. On the other hand, the edible coating partially controlled white blush formation but enhanced microbiological spoilage. The polymeric packaging film functioned primarily as a gas barrier, whereas the edible coating probably functioned as a moisture barrier. White blush formation was found to be the most important shelf‐life determinant for minimally processed carrots. Copyright © 2003 Society of Chemical Industry     

Keeping quality and safety of minimally fresh processed melon

Fresh-cut Amarillo melon was stored under passive modified atmosphere packaging (MAP) for 14 days at 5 °C. Three commercial films were tested: microperforated polypropylene (MPP), bioriented PP (BPP), and oriented PP (OPP). As a control, a macroperforated PP film was used. The effect of a citric acid dip treatment (0.52 mM) on the quality of the melon pieces packaged in OPP film was also evaluated. A similar final gas composition (4 kPa O2 plus 12–13 kPa CO2) within packages was achieved by using the three tested films. This atmosphere was effective for maintaining sensorial quality and microbial safety and for avoiding weight loss and translucency. When citric acid dip was applied, a reduction of microbial counts, a low discoloration, an increase of lightness, and a general improvement of visual appearance were found. However, after 14 days of storage, neither MAP treatments nor citric acid dip were enough to avoid softening of at least 23%, although the highest value (32%) was found in control pieces. Taking into account safety, quality attributes and consumer acceptance, shelf life of fresh processed melon stored under the studied MAP conditions could be stabilised for 10 days.     

Nonthermal Processes for Shelf‐Life Extension of Seafoods: A Revisit

For the past two decades, consumer demand for minimally processed seafoods with good sensory acceptability and nutritive properties has been increasing. Nonthermal food processing and preservation technologies have drawn the attention of food scientists and manufacturers because nutritional and sensory properties of such treated foods are minimally affected. More importantly, shelf‐life is extended as nonthermal treatments are capable of inhibiting or killing both spoilage and pathogenic organisms. They are also considered to be more energy‐efficient and to yield better quality when compared with conventional thermal processes. This review provides insight into the nonthermal processing technologies currently used for shelf‐life extension of seafoods. Both pretreatments such as acidic electrolyte water and ozonification and processing technologies, including high hydrostatic pressurization, ionizing radiation, cold plasma, ultraviolet light, and pulsed electric fields, as well as packaging technology, particularly modified atmosphere packaging, have been implemented to lower the microbial load in seafood. Thus, those technologies may be the ideal approach for the seafood industry, in which prime quality is maintained and safety is assured for consumers.     

Effect of storage temperature and packaging on quality and shelf‐life of high pressure processed black tiger shrimp (Penaeus monodon)

The effect of high pressure processing (361 MPa/12 min/46 °C) on the quality and shelf‐life of black tiger shrimp was investigated. Changes in physical, biochemical, microbiological, and sensory attributes of samples packed in low density polyethylene (LDPE), ethylene vinyl alcohol (EVOH), and multilayer metalized polyester (MMP) pouches were examined during storage at 4, 15, and 25 °C for 30 days. The estimated shelf‐life of pressure treated samples based on sensory, chemical, and microbiological data was found to be 30 days for EVOH and MMP samples and 18 days for LDPE samples at 4 °C. The control and high pressure samples at 15 °C reach the unacceptable limit by 3rd and 9th day of storage, respectively. However, the samples at 25 °C showed shelf‐life of less than 3 days. Among the packages employed in the study, EVOH film was adjudged to be best in maintaining the quality of shrimp.

Practical applications

In global seafood market, shrimp is a commercially traded important commodity. The conducted study detailed about the quality changes occurred due to microbial activity and biochemical reactions in high pressure processed black tiger shrimp under different storage and packaging conditions and their impact on the shelf‐life. The provided data will be useful in the selection of appropriate conditions to preserve the valuable catch, establish high quality and safety requirements to enhance the marketing potential of shrimp.     

Browning,polyphenol oxidase activity and headspace gas composition during storage of minimally processed pears using modified atmosphere packaging

Modified atmosphere packaging was used to prevent browning of minimally processed Conference pears, thus extending their shelf‐life. Colour changes as well as PPO activity were strongly influenced by the package headspace gas composition, which was determined by the packaging conditions. The initial colour of minimally processed pears was preserved for several weeks under cold storage in plastic pouches of very low O₂ permeability and an initial atmosphere of 100% N₂. A fractional conversion kinetic model fitted the experimental browning data with high accuracy. Colour degradation (ΔE*) of minimally processed pears occurred exponentially (k_ΔE = 0.019–0.077 day^?1) owing to changes in lightness (k_L = 0.021–0.07 day^?1). In contrast, PPO exhibited a linear increase in activity which could be related to the availability of O₂ in the package headspace. © 2002 Society of Chemical Industry     

Quality of fresh‐cut baby spinach grown under a floating trays system as affected by nitrogen fertilisation and innovative packaging treatments

BACKGROUND: Alternative techniques for cultivation of leafy vegetables such as a floating tray system and unconventional gas mixtures for post‐harvest active modified atmosphere packaging (MAP) could be of interest in the minimally processed vegetable industry. RESULTS: The combined effect of three pre‐harvest fertilisation doses (8, 12 or 16 mmol N L^?1) and three post‐harvest MAP conditions (passive, super‐atmospheric or N₂O‐enriched) on the main quality attributes of fresh‐cut baby spinach leaves throughout 10 days at 5 °C was studied. After 8 days of shelf life, spinach leaves fertilised with 8 and 16 mmol N L^?1 and stored under N₂O‐enriched MAP showed the lowest microbial growth, with good sensory quality. Such combined treatments also preserved the total antioxidant capacity sampled at harvest (8 g ascorbic acid equivalent antioxidant capacity kg^?1 f.w.). A decrease of 10–20% in total vitamin C content regardless of N fertilisation and packaging treatment was found during shelf life. Total phenolics content at harvest was 2 g gallic acid equivalents kg^?1 f.w., which was slightly decreased or preserved during shelf life while total chlorophylls were preserved for all treatments assayed around 550 mg kg^?1 f.w. CONCLUSION: No clear effect of fertilisation doses was observed during post‐harvest storage on overall quality of fresh‐cut baby spinach leaves, while N₂O‐enriched atmospheres seems to be a promising alternative to passive MAP for extending shelf life. Copyright © 2010 Society of Chemical Industry     

Spoilage and shelf‐life extension of fresh fish and shellfish

Fresh fish and shellfish are highly perishable products due to their biological composition. Under normal refrigerated storage conditions, the shelf life of these products is limited by enzymatic and microbiological spoilage. However, with increasing consumer demands for fresh products with extended shelf life and increasing energy costs associated with freezing and frozen storage, the fish‐processing industry is actively seeking alternative methods of shelf life preservation and marketability of fresh, refrigerated fish and at the same time economizing on energy costs. Additional methods that could fulfill these objectives include chemical decontamination, low‐dose irradiation, ultra‐high pressure, and modified atmosphere packaging (MAP). This review focuses on the biochemical and microbiological composition of fresh fish/shellfish, the spoilage patterns in these products, factors influencing spoilage, and the combination treatments that can be used in conjunction with refrigeration to extend the shelf life and keeping quality of fresh fish/shellfish. The safety concerns of minimally processed/MAP fish, specifically with respect to the growth of Clostridium botulinum type E, is also addressed.