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The maintenance-free hot water boiler. Corrosion protection of hot water boilers with duroplastics The corrosion damage caused by water is different from that caused by air. As there are always, in a hot water boiles boundary areas exposed to these media, the only materials suitable for boiler protection are those meeting the following requirements:
- The protection effect must be independent of the composition of the water.
- The composition of the water must not change in the boiler.
- The boilers concerned must not require maintenance.
- 1 The duroplastic material known as Si 14 EG is proof against all types of drinking water approved by the public health authorities.
- 1 Some 15,000 boilers with such protection have now been in operation for five years without requiring maintenance, and without loss of protection effect.
- 1 As the hot water boilers thus protected also remain free from incrustations, the heat transfer, and thus the hot water output, remain constant.
- 1 The price of a hot water boiler made of carbon steel and protected with Si 14 EG is lower than that of a copper boiler of equal capacity.
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Diagnosis of case histories from a synthesis gas saturation column The saturation column, made of steel type 1Cr18Ni9Ti (wall thickness: 8 mm), in which the gas is cooled down to 240°C by a water jet and, simultaneously saturated with water vapour, failed after only 3000 hours' operation; the failure was attributable to a damaged footing tube. An analysis of the damaged parts suggested, that the main cause of the failure was not the design of the equidistant shells, i. e. the welding connection between the tubes and the two shells, which had originally been assumed to be faulty, but in a first line the material selection which was wrong in view of possible corrosion. The tensile stresses resulting from the rigid connection of the footing pipes are but one of the factors contributing to the development of stress corrosion cracking. This opinion concerning the reason of the first failure was confirmed when another failure occurred after another 1000 hours' operation of the column: a thorough inspection revealed some spots where stress corrosion cracking bad developed. 相似文献
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高压蒸发器管发生泄露。采用化学成分、金相、拉伸与能谱等方法对其材质进行鉴定,结果表明材质不是蒸发器管腐蚀泄露的原因。腐蚀形貌与射线检查结果表明:泄漏点主要发生在焊缝附近的热影响区,通过现场工况调查并结合未泄露管化学清洗前后形貌、酸洗模拟试验与内壁沉积物分析,表明内壁腐蚀特征与停用时积水情况有明显对应关系,酸洗过程不会对金属基体造成明显腐蚀损伤,腐蚀主要发生在化学清洗前;采用停用腐蚀模拟试验对现场工况进行还原,其结果与现场实际管子的腐蚀特征基本一致。因此,基建期间部分管子内局部有积水和污物导致发生停用氧腐蚀是本次蒸发器管泄露的主要原因。 相似文献
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垃圾焚烧发电锅炉水冷壁和过热器管壁的高温腐蚀防护是影响垃圾焚烧炉稳定运行的重要因素。 为提高垃圾焚烧炉运行的安全性,研究者从基材选择、施加表面涂层和温度控制等多方面给出了解决方案,以增加受热面金属管道的使用寿命。 在简介了锅炉高温腐蚀原理的基础上,分别评述了余热锅炉水冷壁和过热器高温腐蚀治理方案的研究进展。 在水冷壁高温腐蚀提治理方法中,敷设浇注料往往会造成烟温后移,恶化尾部烟道腐蚀,而在表面涂层防护技术中,感应重熔技术因其涂层缺陷少、结合强度高、稀释率低,表现出了良好的防腐蚀效果。 余热锅炉过热器受到显著的液相熔盐腐蚀,对于该部位的高温腐蚀治理除了提升材料等级外,应当严格控制入口烟温,适当调节燃烧气氛。 相似文献
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Nobuo Otsuka 《Corrosion Science》2002,44(2):265-283
Thermodynamic equilibrium calculation relating fuel chemistry with flue-gas composition and volatile condensate deposits on tube metals upon combustion of various “dirty” fuel was conducted for a better understanding of the deposit chemistry of superheater tubes in steam-generating boilers. Corrosive impurities such as sodium, potassium, chlorine, and sulfur, inevitably involved in fuel, were considered in the calculation. Possible influence of flue-gas temperature on deposit chemistry was investigated as well.Based on the flue-gas composition and the deposit chemistry, corrosion environments of steam-generating boilers firing various “dirty” fuel were discussed. 相似文献
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Combustion of municipal waste generates highly corrosive gases (HCl, SO2, NaCl, KCl, and heavy metals chlorides) and ashes containing alkaline chlorides and sulfates. Currently, corrosion phenomena are particularly observed on superheater's tubes. Corrosion rates depend mainly on installation design, operating conditions i.e., gas and steam temperature and velocity of the flue gas containing ashes. This paper presents the results obtained using an innovative laboratory‐scale corrosion unit, which simulates MSWI boilers conditions characterized by a temperature gradient at the metal tube in the presence of corrosive gases and ashes. The presented corrosion tests were realized on carbon steel at fixed metal temperature (400 °C). The influence of the flue gas temperature, synthetic ashes composition, and flue gas flow pattern were investigated. After corrosion test, cross sections of tube samples were characterized to evaluate thickness loss and estimate corrosion rate while the elements present in corrosion layers were analyzed. Corrosion tests were carried out twice in order to validate the accuracy and reproducibility of results. First results highlight the key role of molten phase related to the ash composition and flue gas temperature as well as the deposit morphology, related to the flue gas flow pattern, on the mechanisms and corrosion rates. 相似文献
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URP系列自动超声波探伤机在钢管高速自动探伤中可一次性同时检测无缝钢管纵、横向缺陷以及壁厚、分层的测量,具有灵敏度高、稳定性好等优点。介绍了URP系列自动超声波探伤机的检测原理、设备结构特点、工艺性能、操作维护要求,以及在无缝钢管生产中的在线应用情况。实践证明,该探伤设备能够满足冶金企业无缝钢管超声波检测的要求。 相似文献
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J. L. Mora‐Mendoza L. C. Saucedo‐Robles H. Rodríguez‐Clemente M. A. González‐Núñez G. Zavala‐Olivares M. J. Hernández‐Gayosso 《工业材料与腐蚀》2011,62(8):796-801
The objective of this study consisted in investigating the possible causes which give rise to the presence of low wall pipe thicknesses on a 16″ natural gas transport pipeline, even though during the last 12‐year period cathodic protection (CP) potentials were kept in the protection range at which external corrosion should not occur. Results from in‐line inspection from a 16″ natural gas transport pipeline showed 46 indications with more than 80% wall thickness lost due to external corrosion in the second segment of the pipeline. Direct inspection at the indication locations, review of the CP system performance, pipeline maintenance programs and studies, allowed to make an integral diagnostic where it was found out that the main cause of external corrosion was an inappropriate coating application since the pipeline construction, this situation has originated the increase of CP shielding effects through time. 相似文献
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D. R. Diercks 《Journal of Materials Engineering and Performance》1993,2(6):799-806
Argonne National Laboratory has conducted analyses of failed components from nuclear power- gener-ating stations since 1974.
The considerations involved in working with and analyzing radioactive compo-nents are reviewed here, and the decontamination
of these components is discussed. Analyses of four failed components from nuclear plants are then described to illustrate
the kinds of failures seen in serv-ice. The failures discussed are (1) intergranular stress- corrosion cracking of core spray
injection piping in a boiling water reactor, (2) failure of canopy seal welds in adapter tube assemblies in the control rod
drive head of a pressurized water reactor, (3) thermal fatigue of a recirculation pump shaft in a boiling water reactor, and
(4) failure of pump seal wear rings by nickel leaching in a boiling water reactor.
Work supported by Commonwealth Edison Company under ACK 85026. 相似文献
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Corrosion of oil-fired domestic boilers Depending on the surface temperature of the flue gas side the corrosion of oil fired domestic boilers proceeds either mainly by acid corrosion or by oxygen corrosion:
- – At surface temperatures of 60°C and higher the corrosion mechanism of acid corrosion prevails and the corrosion rates amount to 0.1–0.3 mm/year (values referred to continuous burner operation). The corrosion products consist of soluble iron(II)- and iron(III)sulfates. Higher corrosion rates can be attributed to an appreciable catalytic formation of sulfur trioxide on the corrosion products formed on the convective heating surfaces.
- – At surface temperatures of 40°C the mechanism of oxygen corrosion already dominates and the corrosion rates are about ten times higher (1.5–3 mm/year, referred to continous burner operation). The high portion of ioron oxide hydrates, especially goethit (α-FeOOH), makes the corrosion products difficult to remove.
- – Distinctly reduced service lives are also expected for the so called reduced temperature boilers (“Niedertemperaturkessel”) and low temperature boiers (“Tieftemperaturkessel”): According to the manufacturers these boilers may be operated at boiler water temperatures well below 60°C, as they are equipped with constructive measures to enhance the surface temperature on the flue gas side. However, these measures are only fully effective under stationary conditions.
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目的 查明表面蒸发式空冷器管束失效原因,提出避免再次失效的对策。方法 目测管束失效部位宏观形貌,用金相显微镜得到管束基体的金相组织,用电子显微镜观察管束失效部位的微观形貌,用能仪谱获得管束基体及其失效部位的化学成分等。结果 目测可见失效部位管件表面有红褐色腐蚀产物存在,且管壁减薄非常明显,远离失效部位的管件表面完好;金相显微分析表明,管件基体金相组织与标准20#钢金相组织吻合;电子显微镜观察表明,管壁表面腐蚀产物疏松多孔;能谱分析表明,管件基体化学成分主要缺少了Cr、Ni、Cu这3种合金元素,管壁表面腐蚀产物化学成分由Fe、Zn、O、S组成。结论 Cr、Ni、Cu合金元素的缺失导致了管基体耐蚀性能降低,管程内烃类介质的含硫组分和管壳外换热介质的氧成分成为腐蚀源,电偶效应下的全面腐蚀导致管件基体快速减薄而穿孔泄露。使用化学成分符合国标的20#钢生产管束,并保证管束表面镀锌层的完整性,尽量减少烃类介质的含硫组分和换热介质的氧等含量,可以避免管束再次失效。 相似文献
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In place of the 18%Cr overlay welding material, which has been used for furnace water wall tubes of recovery boilers, a 25%Cr overlay welding material with good corrosion resistance has been newly developed. In consideration of dilution with a carbon steel tube, the Cr content of the new welding materials are designed to be more than 20%Cr. And in order to fine the grains of the weld metal, some elements, such as Nb, Al and Ti, are added to these welding materials. Mainly two types of welding materials, which have Austenite + Martensite + Ferrite of materials for the three-phase and fully ferritic materials, are examined. As results of weldability tests and bending properties, the fully ferritic welding materials are superior to the three-phase materials, respectively. On the point of the corrosion test, which are exposed into some smelt ashes obtained from the recovery boilers, the corrosion rate of the full ferritic material was confirmed to be the about half of that of 18%Cr overlay welding material. The 25%Cr overlay welding material was found to exhibit excellent corrosion resistance. This study introduces the development of 25%Cr ferritic welding material and methods for reliable overlay welding and examines the weldability, the bend property and the corrosion resistance of the 25%Cr overlay welded metal on tube. 相似文献
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某型轿车空调冷凝器在沿海地区使用过程中出现泄漏,通过对失效冷凝器进行气密试验、损伤特征观察分析、金相组织检查以及能谱成分分析等试验,对冷凝器泄漏失效的原因进行了分析.结果表明,空调冷凝器泄漏失效是山于铝扁管形成了穿透性的腐蚀坑所致,高盐下湿交替的环境和维护不当是形成腐蚀失效的主要原因,铝扁管中杂质元素的存在加速了轿车空调冷凝器的腐蚀失效. 相似文献