Effect of residual stresses on fatigue strength of high strength steel sheets with punched holes

The effect of residual stresses on the reverse bending fatigue strength of steel sheets with punched holes was studied for steels with tensile strength grades of 540 MPa and 780 MPa. Tensile and compressive residual stresses were induced around the punched holes. Heat treatment of the specimens with punched holes at 873 K for 1 h decreased the residual stresses around the holes and improved the fatigue strength of the sheets. This result means that the tensile residual stresses induced in the sidewalls of the holes and near the hole edges by punching reduced fatigue strength. The effect of the residual stresses on the fatigue limits of the edges was estimated by the modified Goodman relation using the residual stresses after cyclic loading and the ultimate tensile strength at the fatigue crack initiation sites.     

The role of 0–2 mm fine recycled concrete aggregate on the compressive and splitting tensile strengths of recycled concrete aggregate concrete

The aim of this study is to investigate the role of 0–2 mm fine aggregate on the compressive and splitting tensile strengths of recycled concrete aggregate (RCA) concrete with normal and high strengths. Normal coarse and fine aggregates were substituted with the same grading of RCAs in two normal and high strength concrete mixtures. In addition, to keep the same slump value for all mixes, additional water or superplasticizer were used in the RCA concretes. The compressive and splitting tensile strengths were measured at 3, 7 and 28 days. Test results show that coarse and fine RCAs, which were achieved from a parent concrete with 30 MPa compressive strength, have about 11.5 and 3.5 times higher water absorption than normal coarse and fine aggregates, respectively. The density of RCAs was about 20% less than normal aggregates, and, hence, the density of RCA concrete was about 8–13.5% less than normal aggregate concrete. The use of RCA instead of normal aggregates reduced the compressive and splitting tensile strengths in both normal and high strength concrete. The reduction in the splitting tensile strength was more pronounced than for the compressive strength. However, both strengths could be improved by incorporating silica fume and/or normal fine aggregates of 0–2 mm size in the RCA concrete mixture. The positive effect of the contribution of normal sand of 0–2 mm in RCA concrete is more pronounced in the compressive strength of a normal strength concrete and in the splitting tensile strength of high strength concrete. In addition, some equation predictions of the splitting tensile strength from compressive strength are recommended for both normal and RCA concretes.     

Effect of fiber array irregularities on microscopic interfacial normal stress states of transversely loaded UD-CFRP from viewpoint of failure initiation

A detailed investigation has been carried out to determine the effect of local fiber array irregularities and controlling fiber distribution parameters on microscopic interfacial normal stress states for transversely-loaded unidirectional carbon fiber (CF)/epoxy composites. Linear elastic finite element analyses were carried out for two-dimensional image-based models composed of about 70 fibers. The relationship between the geometrical distribution of two adjacent fibers and the interfacial normal stresses (INSs) is investigated for all fibers in different image-based models. Three boundary conditions for loading were selected: Case A involved cooling from the curing temperature (the difference in temperature was ?155 K); Case B involved transverse loading of 75 MPa chosen as an example of macroscopic transverse fracture strength; and Case C involved both cooling from the curing temperature and transverse loading of 75 MPa. High compressive INSs due to the difference in the coefficients of thermal expansion are observed at the location of the shortest interfiber distance for Case A (cooling). High tensile INSs are observed at the location of the shortest interfiber distance and where the fiber alignment angle to the loading direction is small for Case B (loading). For Case C (cooling and loading), the high thermal residual compressive INSs and the high mechanical tensile INSs compensate each other, and the INSs at a short interfiber distance are much lower than those for Case B. These results clearly indicate the importance of the contribution of the thermal residual stresses to the transverse tensile failure initiation of CF/epoxy laminates.     

Anisotropic and temperature effects on mechanical properties of copper nanowires under tensile loading

Atomistic simulations are used to investigate the mechanical properties of copper nanowires (NWs) along 〈1 0 0〉, 〈1 1 0〉 and 〈1 1 1〉 crystallographic orientations under tensile loading at different temperatures. The inter-atomic interactions are represented by employing embedded-atom potential. To identify the defects evolution and deformation mechanism, a centrosymmetry parameter is defined and implemented in the self-developed program. The simulations show that Cu NWs in different crystallographic orientations behave differently in elongation deformations. The stress–strain responses are followed by a particular discussion on yield mechanism of NWs from the standpoint of dislocation moving. Generally, the study on the incipient plastic deformation will be helpful to further understanding of the mechanical properties of nanomaterials. In addition, the Young’s modulus decreased linearly with the increase of temperature. The crystal structure is less stable at elevated temperatures.     

A review of the fabrication and properties of vapor-grown carbon nanofiber/polymer composites

Several varieties of vapor-grown carbon nanofiber with diameters under 200 nm and conically shaped graphene planes canted with respect to the longitudinal fiber axis are available. Because of the strong inter-fiber bonding, compounding these fibers with polymeric resins demands some care. Therefore, fabrication of nanofiber composites has led to variable and occasionally disappointing electrical conductivity and tensile strength. In the following paper we review the published data for vapor-grown carbon nanofiber (VGCNF) composites and show that the best results, achieved with satisfactory dispersion, are consistent with each other and with calculation. With careful preparation techniques, composite tensile strength and modulus of more than triple that of the neat resin can be achieved with 15 vol% fibers. Electrical conductivity can be achieved with less than 1/2 vol% fiber loading, while above 15 vol% loading resistivities near 0.1 Ω cm are possible. Excellent compressive strength and thermal conductivity can also be achieved.     

Experimental investigation of three-dimensional woven composites

This paper summarizes an extensive experimental study of composites reinforced with three-dimensional woven preforms subjected to tensile, compressive and in-plane shear loading. Three innovative three-dimensional woven architectures were examined that utilize large 12 K and 24 K IM7 carbon tows, including two ply to ply angle interlock architectures and one orthogonal architecture. Additionally, a two-dimensional quasi-isotropic woven material was evaluated for comparison. Loads were applied in both the warp and the weft directions for tensile and compressive loading. Digital image correlation was used to investigate full field strains leading up to quasi-static failure. Experimental results including ultimate strengths and moduli are analyzed alongside representative failure modes. The orthogonal woven material was found to have both greater strength and modulus in tension and compression, though a ply to ply woven architecture was found to outperform the remaining three-dimensional architectures. Recommendations are made for improving the manufacturing processes of certain three-dimensional woven architectures.     

The roles of grain orientation and grain boundary characteristics in the enhanced superelasticity of Cu71.8Al17.8Mn10.4 shape memory alloys

Through texture and grain boundary control by continuous unidirectional solidification, the continuous columnar-grained polycrystalline Cu_71.8Al_17.8Mn_10.4 shape memory alloys were prepared and possess a strong 〈0 0 1〉 texture along the solidification direction and straight low-energy grain boundary. The alloys show excellent superelasticity of 10.1% improved from 3% for ordinary polycrystalline counterpart and with a tiny residual strain of less than 0.3% after unloading. There are some reasons for the enhanced superelasticity: (1) The martensitic transformation of all grains with strong 〈0 0 1〉-oriented texture occur at the same time under the tensile loading, which can avoid the significant stress concentration problem and transformation strain incompatibility at the grain boundaries due to the high elastic anisotropy in ordinary polycrystalline alloy. (2) High phase transformation strain can be obtained along 〈0 0 1〉 grain orientation. (3) Straight low-energy grain boundary and the absence of grain boundary triple junctions of continuous columnar-grained polycrystals can significantly reduce the blockage of martensitic transformation at the grain boundaries. These results provide a reference to structure design of high-performance polycrystalline Cu-based shape memory alloys.     

Effect of sintering temperature on microstructures and mechanical properties of spark plasma sintered nanocrystalline aluminum

Organic-coated aluminum nano-powders were consolidated by spark plasma sintering technique with low initial pressure of 1 MPa and high holding pressure of 300 MPa at different sintering temperature. The effect of sintering temperature on microstructures and mechanical properties of the compact bulks was investigated. The results indicate that both the density and the strain of the nanocrystalline aluminum increase with an increase in sintering temperature. However, the micro-hardness, compressive strength and tensile stress of the compact bulks increase initially and then decrease with increasing sintering temperature. The nanocrystalline aluminum sintered at 773 K has the highest micro-hardness of 3.06 GPa, the best compressive strength of 665 MPa and the supreme tensile stress of 282 MPa. A rapid grain growth of nanocrystalline aluminum sintered at 823 K leads to a decrease in micro-hardness, compressive strength and tensile stress. After annealing, a remarkable increase in strain and a slight rise in strength were obtained due to the relief of the residual stress in nanocrystalline Al and the formation of composite structure.     

Size-scale effects of silica on bis-GMA/TEGDMA based nanohybrid dental restorative composites

The present study focuses on the effect of size-scale combination of silica on the mechanical and dynamic mechanical properties of acrylate based (50% Bis-GMA and 50% TEGDMA by weight) composites with an aim to overcome the conventional problem of high-volume fraction filling of acrylate based composites, typically used in restorative dentistry. Two classes of light-cured composites based on the size-scale combination of silica (7 nm + 2 μm; 14 nm + 2 μm) as the filler were prepared. FTIR spectroscopy revealed functionality and interactions whereas morphological investigations concerning the state of distribution and dispersion of nano- and micro-silica has been carried out by SEM–EDX Si-dot mapping. The dynamic mechanical properties, compressive, flexural and diametral tensile strengths were characterized. Micromechanical analysis of viscoelastic storage moduli following Kerner composite model has revealed an enhancement in the reinforcement efficiency of the nanohybrid composites based on the filler size-scale combination of 14 nm + 2 μm with 10 wt.% nanofiller loading. The compressive strength of the micro-filled composite (with 2 μm silica only) was found to remain comparable to that of the nanohybrid with 5 wt.% of 7 nm silica and 10 wt.% of 14 nm silica filled composites. Diametral tensile strength has been observed to be influenced by the size-scale combination and extent of nanofiller loading. The effective volume fractions in the composites validating the experimentally determined DTS were calculated following Nicolais–Narkis model. Our study demonstrates the conceptual feasibility of exploring the optimization of size-scale combinations of filler for enhancement in reinforcement efficiency by manipulating the volume fraction of filler induced immobilized polymer chains by resorting to the principle of micromechanics.     

Analytical and experimental studies on mechanical behavior of composites under high strain rate compressive loading

An analytical method is presented for the prediction of compressive strength at high strain rate loading for composites. The method is based on variable rate power law. Using this analytical method, high strain rate compressive stress–strain behavior is presented up to strain rate of 5000 s⁻¹ starting with the experimentally determined compressive strength values at relatively lower strain rates. Experimental results were generated in the strain rate range of 472–1957 s⁻¹ for a typical woven fabric E-glass/epoxy laminated composite along all the three principal directions. The laminated composite was made using resin film infusion technique. The experimental studies were carried out using compressive split Hopkinson pressure bar apparatus. It was generally observed that the compressive strength is enhanced at high strain rate loading compared with that at quasi-static loading. Also, compressive strength increased with increasing strain rate in the range of parameters considered. Analytically predicted results are compared with the experimental results up to strain rate of 1957 s⁻¹.     

Influence of temperature and thickness on the off-axis behaviour of short glass fibre reinforced polyamide 6.6 – Quasi-static loading

This paper investigates the anisotropic behaviour of mechanical properties of a short glass fibre reinforced polyamide 6.6 (PA66-GF35) under quasi-static loading. For this purpose tensile tests were carried out on dog-bone specimens, machined out from injection moulded plates 80 × 80 mm, of three different thicknesses t (1–3 mm) at eight different orientation angles. The tests were performed at room temperature as well as at 130 °C. Material elastic constants were estimated from fitting experimental tensile moduli according to the theory of elasticity for orthotropic materials. A fit on geometrical tensile strengths with the Tsai–Hill failure criterion provided instead the material strength parameters. Both specimen thickness and temperature appear to have a strong influence on mechanical properties and degree of anisotropy.     

Characterisation of mechanical and thermal properties of epoxy grouts for composite repair of steel pipelines

The mechanical and thermal properties of the grouts are critical to their potential application as infill materials in structural repair. In this paper, the mechanical and thermal behaviour of five epoxy based grouts were investigated to identify their prospects as a component of the composite repair for steel pipelines. The compressive strength and stiffness of the grouts are found to be 52–120 MPa and 1.7–11 GPa, respectively. The tensile, flexural and shear strengths of the grouts are found to be within the ranges of 11–32, 27–53, and 13–30 MPa, respectively. The tensile and flexural moduli range within 3–17, and 4–13 GPa, respectively. Thermal analysis of the grouts suggests that the glass transition temperature (T_g) within 60 and 90 °C which also provide the thermal applicability limits for the grouts in the composite repair of steel pipes. The development of compressive properties of three selected grouts over 28 days period was also investigated as well as the effect of the addition of coarse fillers.     

Influence of solution treatment on microstructure and mechanical properties of a near β titanium alloy Ti-7333

The effect of solution treatment on the microstructure and mechanical properties of Ti-7333, a newly developed near β titanium alloy, was investigated. Compared to Ti-5553 and Ti-1023, Ti-7333 possesses the slowest α to β dissolution rate, allowing a wider temperature window for processing. The rate of β grain growth decreases with the increase of soaking time and increases with the increase of solution temperature. The β grain growth exponents (n) are 0.30, 0.31, 0.32 and 0.33 for solution treatment temperature of 860 °C, 910 °C, 960 °C and 1010 °C, respectively. The activation energy (Q_g) for β grain growth is 395.6 kJ/mol. Water cooling or air cooling after solution treatment have no significant influence on microstructure, which offers large heat treatment cooling window. However, under furnace cooling, the fraction of α phase increases sharply. α phase maintains strictly the Burgers orientation relation with β phase ({0 0 0 1}_α//{1 1 0}_β and 〈1 1 −2 0〉_α//〈1 1 1〉_β), except the α_p particles formed during forging. The tensile strength decreases with the increase of the solution temperature when only solution treatment is applied, whereas the ductility increases gradually. When aging is applied subsequently, the tensile strength increases with the increase of the solution temperature and the ductility decreases gradually.     

Dynamic behavior of concrete at high strain rates and pressures: I. experimental characterization

Understanding the behavior of concrete and mortar at very high strain rates is of critical importance in a range of applications. Under highly dynamic conditions, the strain-rate dependence of material response and high levels of hydrostatic pressure cause the material behavior to be significantly different from what is observed under quasistatic conditions. The behavior of concrete and mortar at strain rates of the order of 10⁴ s⁻¹ and pressures up to 1.5 GPa are studied experimentally. The mortar analyzed has the same composition and processing conditions as the matrix phase in the concrete, allowing the effect of concrete microstructure to be delineated. The focus is on the effects of loading rate, hydrostatic pressure and microstructural heterogeneity on the load-carrying capacities of the materials. This experimental investigation uses split Hopkinson pressure bar (SHPB) and plate impact to achieve a range of loading rate and hydrostatic pressure. The SHPB experiments involve strain rates between 250 and 1700 s⁻¹ without lateral confinement and the plate impact experiments subject the materials to deformation at strain rates of the order of 10⁴ s⁻¹ with confining pressures of 1–1.5 GPa. Experiments indicate that the load-carrying capacities of the concrete and mortar increase significantly with strain rate and hydrostatic pressure. The compressive flow stress of mortar at a strain rate of 1700 s⁻¹ is approximately four times its quasistatic strength. Under the conditions of plate impact involving impact velocities of approximately 330 ms⁻¹, the average flow stress is 1.7 GPa for the concrete and 1.3 GPa for the mortar. In contrast, the corresponding unconfined quasistatic compressive strengths are only 30 and 46 MPa, respectively. Due to the composite microstructure of concrete, deformation and stresses are nonuniform in the specimens. The effects of material inhomogeneity on the measurements during the impact experiments are analyzed using a four-beam VISAR laser interferometer system.     

Processing and characterisation of cermet/hardmetal laminates with strong interfaces

Cemented carbides and cermets are potential materials for high speed machining tools. However, cemented carbides are not chemically stable at high temperature and cermets present poor fracture toughness. Novel cermet/hardmetal multilayer systems show a huge potential for this intended application. It would be possible to achieve the right balance of the required thermomechanical properties using cermet as temperature protective outer layers and hardmetal as reinforcement layers. In this work, preliminary results on the microstructural and mechanical characterisation of a multilayer TiC_xN_1−x–Co/WC–Co composite densified by hot pressing are presented, with special attention to the properties of the interface. Microstructural observations revealed the existence of strong bonding interfaces between cermet and hardmetal layers due to chemical interaction during the sintering process. As a consequence, owing to the different coefficient of thermal expansion between cermet and hardmetal, a tensile and compressive biaxial residual stress of σ_res,Cermet ≈ +260 ± 50 MPa and σ_res,WC–Co ≈ −350 ± 70 MPa was estimated in the corresponding layers. Microindentation cracks introduced in the cermet layers (the less toughness material) and propagated transversely to the layers were arrested at the interface, showing the combined effect of toughness and compressive stresses on crack shielding.     

The effect of twinning and detwinning on the mechanical property of AZ31 extruded magnesium alloy during strain-path changes

In order to investigate the effect of twinning–detwinning on the mechanical properties of AZ31 extruded magnesium alloy pre-compression and pre-stretch deformation were conducted along extrusion direction (ED) at 1%, 3%, 5% strain levels. After pre-strain, the strain-path was inverted by performing tensile or compressive tests at room temperature. Results showed that the detwinning behavior occurred during the inverse tension after the pre-compression. Although due to the aforementioned effect the tensile yield strength decreased, by increasing the pre-compressive levels both fracture elongation and peak strength improved. In the inverse compressive tests after pre-stretch the {1 0 −1 2} twinning was restrained and the volume fraction of twins decreased, leading to the improvement of yield strength by increasing in pre-stretching levels.     

Engineering and evaluation of hemp fibre reinforced polypropylene composites: Micro-mechanics and strength prediction modelling

The strength of a composite consisting of 40 wt% NaOH/Na₂SO₃ treated hemp fibre, polypropylene and 4 wt% MAPP was evaluated by means of mathematical modelling and mechanical testing. Interfacial shear strength, single fibre tensile strength and fibre length distribution within the composite were obtained, and theoretical composite strengths were determined by means of the Modified Rule of Mixtures and Bowyer–Bader models. The experimentally obtained composite tensile strength of 50.5 MPa was found to be one-third of the theoretical strength determined by means of the Bowyer–Bader model, and this difference was thought to be mainly due to the non-axial planar-random orientation of the fibres within the composite.     

Characterization of strain-induced martensitic transformation in A301 stainless steel by Barkhausen noise measurement

Kinetics of strain-induced martensitic transformation under biaxial stress state in metastable austenitic AISI 301 stainless steel was characterized by electron back-scattered diffraction and Barkhausen noise measurement. The effect of martensite volume fraction, degree of plastic strain, crystallographic texture and stress state on magnetic properties was evaluated. Increase in Barkhausen noise signal is related both to an increase in the magnetic domains volume fraction due to a transformation of non-magnetic austenite to magnetic martensite and to a reorientation of magnetic domains into 〈1 0 0〉 direction. Up to the saturation of martensite volume fraction, Barkhausen noise is affected by newly created martensite, and subsequently by plastic strain. The intensity of Barkhausen noise signal is strongly angle-dependent as the easy magnetization axis is developed in the transverse direction of pre-strained sheets.     

Strain rate and gage length effects on tensile behavior of Kevlar 49 single yarn

In the present paper, Kevlar® 49 single yarns with different gage lengths were tested under both quasi-static loading at a strain rate of 4.2 × 10^?4 s^?1 using a MTS load frame and dynamic tensile loading over a strain rate range of 20–100 s^?1 using a servo-hydraulic high-rate testing system. The experimental results showed that the material mechanical properties are dependent on gage length and strain rate. Young’s modulus, tensile strength, maximum strain and toughness increase with increasing strain rate under dynamic loading; however the tensile strength decreases with increasing gage length under quasi-static loading. Weibull statistics were used to quantify the degree of variability in yarn strength at different gage lengths and strain rates. This data was then used to build an analytical model simulating the stress–strain response of single yarn under dynamic loading. The model predictions agree reasonably well with the experimental data.     

Residual stress and strain in MIG butt welds in 5083-H321 aluminium: As-welded and fatigue cycled

This paper presents single-line residual stress profiles for 8 mm 5083-H321 aluminium plates joined by gas metal arc (MIG) welding. The data were obtained by synchrotron diffraction strain scanning. Weld metal stresses (up to ～7 mm either side of the centreline) are quite scattered and unreliable because of the large epitaxial grain size in the fusion zone. Peak magnitude of the transverse stresses varies between +50 MPa (19% of parent plate proof strength) at the HAZ boundary to ?150 MPa (57% of PP proof strength) at the weld centreline. Equivalent values for longitudinal stresses are +90 MPa (34% of PP proof strength) some 22 mm from the weld centreline to ?120 MPa (45% of PP proof strength) at the weld centreline. Plate-to-plate variation in the as-welded transverse and longitudinal residual stress values across the weld toe region is around 40 MPa. The effect on residual stress and strain values of a sequence of applied fatigue loads was also considered and reported.