High strength characteristics of cement mortar reinforced with hybrid fibres

An experimental study was conducted on high strength mortar reinforced with steel fibres and hybrid fibres consisting of steel fibre, palm fibre and synthetic fibre (Barchip). The inclusion of fibres was maintained at a volumetric fraction of 2%. The compressive strength, splitting tensile strength, static modulus of elasticity, shrinkage, flexural strength, and flexural toughness were determined to study the effect of the hybrid fibres on the properties of high strength cement mortar (HSCM). The results showed that hybridization of fibres in the quantities 1.5% steel fibres + 0.25% palm fibres + 0.25% Barchip fibres, improved the compressive strength and flexural toughness significantly, and also enhanced the splitting tensile strength and flexural strength of the mortar by about 44% and 140%, respectively.     

Strength and toughness improvement of cement binders using expandable thermoplastic microspheres

The effect of Expandable Thermoplastic Microspheres (ETM) loading on the fracture resistance and indirect tensile strength of cement binders is studied. Portland white cement (PWC) was used as the matrix in the current study. Loadings of 0.1%, 0.35%, 0.5%, 0.75% and 1%, by weight, of ETM were added to the dry cement. Semi-circular bend specimens, 152 mm in diameter and 27 mm thickness with different notch depths were fabricated to study the crack resistance of the compounds, J_c. For the indirect tensile tests, circular specimens, 50 mm in diameter and 12.7 mm thickness were used. All specimens were left to cure under water for 7 days. A 2.5-fold increase in the indirect tensile strength was achieved at an ETM loading of 0.35% by weight. A nearly threefold increase in the fracture resistance occurred at the 0.1% ETM loading. The thermal resistivity of the compounds increased by 30% for a 1% Expancel loading. Fracture surface examination revealed that the ETM facilitated the permeation of water by creating pores. Thus, an optimum strength and fracture resistance was achieved between 0.1% and 0.4%.     

Performance of an alkali-activated slag concrete reinforced with steel fibers

This study investigated mechanical and permeability properties at early ages of an alkali-activated slag concrete (AASC) reinforced with steel fibers. The compressive, splitting tensile and flexural strengths, flexural notch sensitivity, pull-out and water absorption properties were evaluated. Test results reveal a reduction of AASC compressive strengths with fiber incorporations. However, splitting tensile and flexural strengths were largely improved with increasing fiber volume, varying from 3.75 to 4.64 MPa and from 6.40 to 8.86 MPa at 28 days of curing, respectively. The properties related to durability performance as water absorption, capillarity and water resistance penetration were enhanced with the steel fibers addition. The results show the enormous potential of AASC as building material with and without steel fiber reinforcement.     

Strength and permeability of steel fibre reinforced grouts

The feasibility of using steel fibres to improve the tensile strength and durability of cement–sand grout was investigated. Initial tests focused on achieving pumpable grout mixes and 13 mm round steel fibres with a diameter of 0.16 mm were found to be compatible with a conventional grout paddle mixer and piston pump. Subsequently, grouts with 0.5% and 1% fibre volume fraction were subjected to compressive and splitting tensile strength tests, coefficient of permeability tests and wet–dry cycles. The effect of partial cement replacement with silica fume and blast furnace slag was also investigated. It was found that steel fibres were beneficial for short- and long-term tensile strength. Coefficient of permeability was not adversely affected by addition of fibres. Resistance to microcracking and increase in permeability after wet–dry cycles was also improved by steel fibres. Partial replacement of cement with blast furnace slag resulted in enhanced mechanical properties, whereas the results for silica fume were mixed.     

Effect of fly ash addition on the mechanical properties of tile adhesive

Statistical relationship between various strengths of tile adhesives in which cement or sand was partially replaced with fly ash was studied. A low-lime fly ash was used in five different replacement levels from 5% to 30% by weight of either cement or sand. The tensile adhesion, flexural and compressive strengths of adhesives were determined at 2, 7 and 28 days. In small substitution levels, sand replacement increased the tensile adhesion strength. No strong relationship was found between tensile adhesion strength and flexural or compressive strength of the specimens in which the fly ash was used as sand replacement (r < 0.659). Strong relationship was observed between the same properties when fly ash was used as cement replacement (r > 0.896). Flexural and compressive strength values showed quite strong relationship (r > 0.949). This may be due to the fact that both of these strength values were obtained on the same specimens.     

Tensile strain hardening behaviour of hybrid steel-polyethylene fibre reinforced cementitious composites

Tensile strain hardening and multiple cracking behaviours of fibre reinforced cementitious composites containing different hybrid combinations of steel (ST) and polyethylene (PE) fibres are reported. Various hybrid combinations of ST and PE fibres of 12 mm length are studied. Different hybrid combinations of ST and PE fibres of 18 mm length are also studied here. The effects of addition of different types of sands of different contents on the strain hardening behaviour are also evaluated. PE fibres are found to improve the tensile strain capacity of hybrid fibre composites whereas ST fibres contributed on the improvement of ultimate tensile strength of hybrid fibre composites. By increasing the length of PE fibres by 1.5 times significant increase in tensile strain capacity as well as improvement in strain hardening and multiple cracking behaviour of hybrid fibre composites is observed. The addition of sand adversely affected the strain hardening and multiple cracking behaviour of hybrid fibre composites with reduction in tensile strain capacity.     

Structural application of GRC in telecommunication towers

Glass-fiber reinforced concrete (GRC) is a material made of a cementitious matrix composed of cement, sand, water and admixtures, in which short length glass fibers are dispersed. It has been widely used in the construction industry for non-structural elements, like façade panels, piping and channels. In this paper, the results of a research project are presented where this material was applied to the fabrication of structural elements, namely 30 m high telecommunication towers. Here, the lightness and tensile strength advantages of the GRC were associated with carbon and stainless steel reinforcement, leading to an innovative material with high durability.     

Influence of fly ash on strength and sorption characteristics of cold-bonded fly ash aggregate concrete

Cold-bonded fly ash aggregate concrete with fly ash as part of binder or fine aggregate facilitates high volume utilization of fly ash in concrete with minimum energy consumption. This paper investigates the influence of fly ash on strength and sorption behaviour of cold-bonded fly ash aggregate concrete due to partial replacement of cement and also as replacement material for sand. While cement replacement must be restricted based on the compressive strength requirement at desired age, replacement of sand with fly ash appears to be advantageous from early days onwards with higher enhancement in strength and higher utilization of fly ash in mixes of lower cement content. Microstructure of concrete was examined under BSEI mode. Replacement of sand with fly ash is effective in reducing water absorption and sorptivity attributable to the densification of both matrix and matrix–aggregate interfacial bond. Cold-bonded fly ash aggregate concrete with a cement content of 250 kg/m³, results in compressive strength of about 45 MPa, with a total inclusion of around 0.6 m³ of fly ash in unit volume of concrete.     

Modified MSWI ash-mix slag for use in cement concrete

In this study, fly- and scrubber-ash from a municipal solid waste incinerator (MSWI) were mixed uniformly in their production weight proportions; then, the mixture was added to waste glass frit and melted to form a glassy slag. The toxicity characteristic leaching procedure test results for the glassy slag revealed that the amount of leached heavy metals was far below the regulatory threshold. The slag-blended cement concrete (SBCC) specimens were manufactured with 20 wt.% of the cement replaced by slag powder. Three water/cementitious ratios, 0.48, 0.58 and 0.68, were selected to mold the specimens for compressive strength testing. The strengths of the SBCC specimens were close to or higher than those of the ordinary Portland cement concrete (OPCC) specimens at an age of 28 days and were 5–10% higher than those of the OPCC specimens at ages of 56 and 90 days. The experimental results demonstrated the feasibility of recycling MSWI fly- and scrubber-ash with waste glass.     

Impact resistance of steel fibrous concrete containing fibres of mixed aspect ratio

The paper presents results of an investigation conducted to study the impact resistance of steel fibre reinforced concrete containing fibres of mixed aspect ratio. An experimental investigation was planned in which 108 plain concrete and SFRC beam specimens of size 100 × 100 × 500 mm were tested under impact loading. The specimen incorporated three different volume fractions i.e. 1.0%, 1.5% and 2.0% of corrugated steel fibres. Each volume fraction incorporated mixed steel fibres of size 0.6 × 2.0 × 25 mm and 0.6 × 2.0 × 50 mm in different proportions. The drop weight type impact tests were conducted on the test specimens and the number of blows of the hammer required to induce first visible crack and ultimate failure of the specimen were recorded. The results are presented in terms of number of blows required as well as impact energy at first crack and ultimate failure. It has been observed that concrete containing 100% long fibres at 2.0% volume fraction gave the best performance under impact loading.     

Correlations among mechanical properties of steel fiber reinforced concrete

In this paper, applicability of previously published empirical relations among compressive strength, splitting tensile strength and flexural strength of normal concrete, polypropylene fiber reinforced concrete (PFRC) and glass fiber reinforced concrete (GFRC) to steel fiber reinforced concrete (SFRC) was evaluated; moreover, correlations among these mechanical properties of SFRC were analyzed. For the investigation, a large number of experimental data were collected from published literature, where water/binder ratio (w/b), steel fiber aspect ratio and volume fraction were reported in the general range of 0.25–0.5, 55–80 and 0.5–2.0%, respectively, and specimens were cylinders with size of Φ 150 × 300 mm and prisms with size of 150 × 150 × 500 mm. Results of evaluation on these published empirical relations indicate the inapplicability to SFRC, also confirm the necessity of determination on correlations among mechanical properties of SFRC. Through the regression analysis on the experimental data collected, power relations with coefficients of determination of 0.94 and 0.90 are obtained for SFRC between compressive strength and splitting tensile strength, and between splitting tensile strength and flexural strength, respectively.     

Effect of fiber type and content on bleeding of steel fiber reinforced concrete

In general, the addition of fibers in concrete mix significantly improves many of the engineering properties of concrete. On the other hand, steel fibers reduce the workability of concrete. This paper presents the effect of steel-fiber length (aspect ratio) and content on bleeding of steel fiber reinforced concrete (SFRC). Two different steel fiber types (both is hooked-end) were used at a ratio of 0% (control), 0.3%, 0.64%, 1% and 1.3% by volume. Slump, Ve-Be test, air content and unit weight were determined experimentally. Specimens were poured in the standard moulds and the bleeding water content was measured 30 min, 60 min, 90 min, 120 min, 150 min and 180 min after starting the test. The results indicated that the workability of concrete significantly reduced as the fiber dosage rate increases. This was assessed through standard slump test and Ve-Be consistometer test. The bleeding water content was increased by increase of the fiber volume fraction and fiber aspect ratio according to experimental results. Also, a bleeding coefficient value for SFRC made with and without steel fiber was proposed as a result of this study.     

Modeling mechanical performance of lightweight concrete containing silica fume exposed to high temperature using genetic programming

In this study, the mechanical performance of lightweight concrete exposed to high temperature has been modeled using genetic programming. The mixes incorporating 0%, 10%, 20% and 30% silica fumes were prepared. Two different cement contents (400 and 500 kg/m³) were used in this study. After being heated to temperatures of 20 °C, 200 °C, 400 °C and 800 °C, respectively, the compressive and splitting tensile strength of lightweight concrete was tested. Empirical genetic programming based equations for compressive and splitting tensile strength were obtained in terms of temperature (T), cement content (C), silica fume content (SF), pumice aggregate content (A), water/cement ratio (W/C) and super plasticizer content (SP). Proposed genetic programming based equations are observed to be quite accurate as compared to experimental results.     

Physical and mechanical properties of durable sisal fiber–cement composites

Sisal fiber–cement composites reinforced with long unidirectional aligned fibers were developed and their physical–mechanical behavior was characterized in the present study. Flat and corrugated sheets were cast by a manual lay-out of the fibers in a self-compacted cement matrix and compressed with a pressure of 3 MPa. Direct tensile and bending tests were performed to determine the first crack, post-peak strength and toughness of the composites. Drying shrinkage, capillary water absorption and water tightness tests were performed to characterize the physical properties of the composites. To ensure the composite durability, the ordinary Portland cement matrix was modified by adding metakaolin and calcined waste crushed clay brick to consume the calcium hydroxide generated during Portland cement hydration. The durability of the newly developed composite was determined through accelerated aging conditions using the hot-water immersion test. The developed material presented a multiple cracking behavior under bending, even when subjected to 6 months of hot-water immersion under 60 °C. Scanning Electron Microscopy was used to investigate the micro-structure of the composites before and after aging.     

Effects of curing regimes and cement fineness on the compressive strength of ordinary Portland cement mortars

Curing techniques and curing duration have crucial effects on the strength and other mechanical properties of mortars. Proper curing can protect against moisture loss from fresh mixes. The objective of this experimental work is to examine the compressive strength of ordinary Portland cement mortars (OMs) under various curing regimes and cement fineness. Six different curing methods including water, air, water heated, oven heated, air–water, and water–air were applied to the specimens and also six groups of mortars were used. The results showed that the highest and lowest compressive strengths are attributed to the specimens of OPC mortar water cured using grounded OPC for duration of 6 h (OM–G6–wc) and OPC mortar air cured under room temperature with oven heated after demoulding of the specimens at 60 °C for duration of 20 h (OM–OH–ac), respectively. The maximum levels obtained of compressive strengths at 7, 28, and 90 days are 57.5, 70.3, and 76.0 MPa, respectively.     

Preparation and properties of an environment friendly polymer-modified waterproof mortar

A new type of environment friendly polymer-modified waterproof mortar (PMWM) was developed through adding ethylene vinyl acetate (EVA)/vinyl acetate–vinyl ester of versatic acid (Va–VeoVa) mixture (re-dispersible emulsion powder), mine tailings, quartz sand and additives to the eco-cement, which was prepared by grinding the mixture of steel slag, blast-furnace slag, fly ash and activator. The optimal material proportioning of PMWM was obtained based on the Orthogonal experiment: re-dispersible emulsion powder, 11 wt.%; cement–sand ratio, 1:3.5 (tailings/quartz sand = 1:3); EVA/Va–VeoVa ratio, 1:1; water reducing agent (based on the cement weight), 1.5 wt.%. The product conforms to JC/T 984-2005 (China professional standard: Polymer–cement waterproof mortar). Some factors influencing the characteristics of the mortar were discussed.     

Effect of Granulated Blast Furnace Slag and fly ash addition on the strength properties of lightweight mortars containing waste PET aggregates

In this work, the effect of Granulated Blast Furnace Slag (GBFS) and fly ash (FA) addition on the strength properties of lightweight mortars containing waste Poly-ethylene Terephthalate (PET) bottle aggregates was investigated. Investigation was carried out on three groups of mortar specimens. One made with only Normal Portland cement (NPC) as binder, second made with NPC and GBFS together and, third made with NPC and FA together. The industrial wastes mentioned above were used as the replacement of cement on mass basis at the replacement ratio of 50%. The size of shredded PET granules used as aggregate for the preparation of mortar mixtures were between 0 and 4 mm. The waste lightweight PET aggregate (WPLA)–binder ratio (WPLA/b) was 0.60; the water–binder (w/b) ratios were determined as 0.45 and 0.50. The dry unit weight, compressive and flexural–tensile strengths, carbonation depths and drying shrinkage values were measured and presented. The results have shown that modifying GBFS had positive effects on the compressive strength and drying shrinkage values (after 90 days) of the WPLA mortars. However, FA substitution decreased compressive and flexural–tensile strengths and increased carbonation depths. Nevertheless a visible reduction occurred on the drying shrinkage values of FA modifying specimens more than cement specimens and GBFS modified specimens. The test results indicated that, GBFS has a potential of using as the replacement of cement on the WPLA mortars by taking into consideration the characteristics. But using FA as a binder at the replacement ratio of 50% did not improve the overall strength properties. Although it was thought that, using FA as binder at the replacement ratio of 50% for the aim of production WPLA concrete which has a specific strength, would provide advantages of economical and ecological aspects.     

Placing conditions,mesostructural characteristics and post-cracking response of fibre reinforced self-compacting concretes

The benefits of adding fibres to concrete, evidenced in the post-cracking behaviour, are strongly influenced not only by the type and content of fibres but also by their orientation. The objective of this study is to evaluate the influence of the casting/placing procedure on the post-peak behaviour of fibre reinforced self-compacting concrete, and its relationship with the mesostructural characteristics of the material (type, distribution and orientation of fibres). Three concretes were prepared using two types of steel fibres of different lengths (50 mm and 30 mm) and a structural type polymer fibre. Beams of 150 × 150 × 600 mm were cast in three different ways: filling the moulds from the centre in accordance with the EN 14651 Standard, pouring concrete from one end of the mould after a flowing along a 5 m length and 150 mm diameter pipe, and finally, filling the moulds vertically. Flexural tests according to the European Standard indicate that the three types of fibres achieve a preferential orientation along horizontal planes, like in conventional vibrated fibre reinforced concrete. The mechanical response of beams cast with longer steel fibres was strongly affected by the casting procedure while the flexural performance of the other two fibre concretes, was less affected. Such results are well in accordance with the density of fibres measured by fibre counting in different cut planes.     

The effect of activator concentration on the residual strength of alkali-activated fly ash pastes subjected to thermal load

This investigation reports on a comparative study of the residual compressive strength at different temperatures of alkali-activated fly ash (AAFA) pastes chemically activated using sodium silicate with three different concentrations named 20, 30 and 40 (wt.%). The behaviour of different mixtures in conditions of rapid temperature changes was studied. Water quench test was applied to determine thermal shock resistance. The traditional Portland cement pastes were used as a reference. The temperatures ranging from 200 °C to 1000 °C with an increment of 200 °C has been examined. Pore solution pH and compressive strengths before and after exposure to elevated temperatures were determined. The various decomposition phases formed were identified using X-ray diffraction (XRD), thermogravimetric analysis (TGA), differential thermal analysis (DTG) and scanning electron microscopy (SEM). The results indicated that fly ash activated by sodium silicate is more able to resist degradation caused by exposure to elevated temperature than Portland cement system as its relative strengths are superior. In the hardened AAFA pastes, as activator concentration dosage increased as the relative compressive strengths and thermal shock resistance decreased. The AAFA system is able to maintain a sufficient high pH to retain the passive protective layer on the surface of any reinforcing steel present.     

Hybrid effect of carbon nanotube and nano-clay on physico-mechanical properties of cement mortar

In this work, several nanomaterials have been used in cementitious matrices: multi wall carbon nanotubes (MWCNTs) and nano-clays. The physico-mechanical behavior of these nanomaterials and ordinary Portland cement (OPC) was studied. The nano-clay used in this investigation was nano-kaolin. The metakaolin was prepared by thermal activation of nano-kaolin clay at 750 °C for 2 h. The organic ammonium chloride was used to aid in the exfoliation of the clay platelets. The blended cement used in this investigation consists of ordinary Portland cement, carbon nanotubes and exfoliated nano metakaolin. The OPC was substituted by 6 wt.% of cement by nano metakaolin (NMK) and the carbon nanotube was added by ratios of 0.005, 0.02, 0.05 and 0.1 wt.% of cement. The blended cement: sand ratio used in this investigation was 1:2 wt.%. The blended cement mortar was prepared using water/binder ratio of 0.5 wt.% of cement. The fresh mortar pastes were first cured at 100% relative humidity for 24 h and then cured in water for 28 days. Compressive strength, phase composition and microstructure of blended cement were investigated. The results showed that, the replacement of OPC by 6 wt.% NMK increases the compressive strength of blended mortar by 18% compared to control mix and the combination of 6 wt.% NMK and 0.02 wt.% CNTs increased the compressive strength by 29% than control.