Correlations among mechanical properties of steel fiber reinforced concrete

In this paper, applicability of previously published empirical relations among compressive strength, splitting tensile strength and flexural strength of normal concrete, polypropylene fiber reinforced concrete (PFRC) and glass fiber reinforced concrete (GFRC) to steel fiber reinforced concrete (SFRC) was evaluated; moreover, correlations among these mechanical properties of SFRC were analyzed. For the investigation, a large number of experimental data were collected from published literature, where water/binder ratio (w/b), steel fiber aspect ratio and volume fraction were reported in the general range of 0.25–0.5, 55–80 and 0.5–2.0%, respectively, and specimens were cylinders with size of Φ 150 × 300 mm and prisms with size of 150 × 150 × 500 mm. Results of evaluation on these published empirical relations indicate the inapplicability to SFRC, also confirm the necessity of determination on correlations among mechanical properties of SFRC. Through the regression analysis on the experimental data collected, power relations with coefficients of determination of 0.94 and 0.90 are obtained for SFRC between compressive strength and splitting tensile strength, and between splitting tensile strength and flexural strength, respectively.     

Mechanical properties of high strength flowing concrete with hybrid fibers

This study investigates the mechanical properties of hybrid fiber as 2 vol.% fraction. The researchers tested hybridizations of steel fibers-, palm fibers-, and synthetic fibers (Barchip) by incorporating them with high strength flowing concrete (HSFC) to determine the density, compressive strength, splitting tensile strength, static modulus of elasticity-, flexural strength, toughness indices, and impact-load test for all the mixes. The results demonstrate that the hybridizations of such fibers enhance the flexural toughness and tensile strength of the HSFC. Increasing the content of hybrid fibers has led to the increase of impact load resistance and thus the first crack and the post-crack strength respectively.     

Strength and permeability of steel fibre reinforced grouts

The feasibility of using steel fibres to improve the tensile strength and durability of cement–sand grout was investigated. Initial tests focused on achieving pumpable grout mixes and 13 mm round steel fibres with a diameter of 0.16 mm were found to be compatible with a conventional grout paddle mixer and piston pump. Subsequently, grouts with 0.5% and 1% fibre volume fraction were subjected to compressive and splitting tensile strength tests, coefficient of permeability tests and wet–dry cycles. The effect of partial cement replacement with silica fume and blast furnace slag was also investigated. It was found that steel fibres were beneficial for short- and long-term tensile strength. Coefficient of permeability was not adversely affected by addition of fibres. Resistance to microcracking and increase in permeability after wet–dry cycles was also improved by steel fibres. Partial replacement of cement with blast furnace slag resulted in enhanced mechanical properties, whereas the results for silica fume were mixed.     

Influence of activator on the strength and drying shrinkage of alkali-activated slag mortar

The development of new binders, as an alternative to traditional cement, by the alkaline activation of industrial by-products (i.e. ground granulated slag and fly ash) is an ongoing research topic in the scientific community [Puertas F, Amat T, Jimenez AF, Vazquez T. Mechanical and durable behaviour of alkaline cement mortars reinforced with polypropylene fibres. Cem Concr Res 2003;33(12): 2031–6]. The aim of this study was to investigate the feasibility of using and alkaline activated ground Turkish slag to produce a mortar without Portland cement (PC).Following the characterization of the slag, mortar specimens made with alkali-activated slag were prepared. Three different activators were used: liquid sodium silicate (LSS), sodium hydroxide (SH) and sodium carbonate (SC) at different sodium concentrations. Compressive and flexural tensile strength of alkali-activated slag mortar was measured at 7-days, 28-days and 3-months. Drying shrinkage of the mortar was measured up to 6-months. Setting times of the alkali-activated slag paste and PC paste were also measured.Setting times of LSS and SH activated slag pastes were found to be much slower than the setting time of PC paste. However, slag paste activated with SC showed similar setting properties to PC paste.LSS, SH and SC activated slag mortar developed 81, 29, and 36 MPa maximum compressive strengths, and 6.8, 3.8, and 5.3 MPa maximum flexural tensile strengths at 28-days. PC mortar developed 33 MPa compressive strength and 5.2 MPa flexural tensile strength. LSS and SH activated slag mortars were found to be more brittle than SC activated slag and PC mortars.Slag mortar made with LSS had a high drying shrinkage, up to six times that of PC mortar. Similarly, slag mortar made with SH had a shrinkage up to three times that of PC mortar. However, SC activated slag mortar had a lower or comparable shrinkage to PC mortar. Therefore, the use of SC as an activator for slag mortar is recommended, since it results in adequate strength, similar setting times to PC mortar and comparable or lower shrinkage.     

Performance of an alkali-activated slag concrete reinforced with steel fibers

This study investigated mechanical and permeability properties at early ages of an alkali-activated slag concrete (AASC) reinforced with steel fibers. The compressive, splitting tensile and flexural strengths, flexural notch sensitivity, pull-out and water absorption properties were evaluated. Test results reveal a reduction of AASC compressive strengths with fiber incorporations. However, splitting tensile and flexural strengths were largely improved with increasing fiber volume, varying from 3.75 to 4.64 MPa and from 6.40 to 8.86 MPa at 28 days of curing, respectively. The properties related to durability performance as water absorption, capillarity and water resistance penetration were enhanced with the steel fibers addition. The results show the enormous potential of AASC as building material with and without steel fiber reinforcement.     

Post-crack (or post-peak) flexural response and toughness of fiber reinforced concrete after exposure to high temperature

Several studies have already reported on the various effects of high temperature on the mechanical properties of fiber reinforced concrete (FRC). Some of these effects include changes in; compressive strength, compression toughness and splitting tensile strength. None of the previous studies have investigated the changes that might occur on the post-crack flexural response and flexural toughness. Post-crack (or peak) response and toughness is considered one of FRC’s key beneficial characteristics – as the purpose of adding fibers is to increase the energy absorption and load carrying capacity after an initial crack. In this study, the flexural toughness test according to ASTM C1018 was carried out on two types of concrete: plain concrete and fiber reinforced concrete with three different types of fiber (steel, polypropylene, and polyethylene) at 0.5% and 1.0% by volume fractions. Prior to the flexural test, the specimens were put in an oven chamber and subjected to high temperatures using the ISO/TR834 standards of: 400 °C, 600 °C and 800 °C. The results showed the typical load–deflection response of FRC was a double-peak response. The first peak represented the properties of concrete matrix and the second peak represented the properties of the fibers used. Under flexural load, instead of dropping (or remaining unchanged), the post-peak load and the toughness were found to increase at lower temperatures (400 °C) and later, decreased as the temperature increased (600 °C and 800 °C). Fiber type and content also played an important role. At a temperature of 400 °C, all FRCs exhibited higher flexural strength and increased post-peak response and toughness. A significant decrease in strength, toughness and load–deflection response was observed with synthetic or plastic FRC (PFRC) when the temperature approached 800 °C. When steel FRC (SFRC) was used, those effects were relatively small. It appears, SFRC has better heat resistance than the PFRC. The density (measured by ultrasonic pulse velocity) was found to decrease more in the PFRC than in the SFRC.     

Strengths and flexural strain of CRC specimens at low temperature

Crumb rubber concrete (CRC) is made by adding rubber crumbs into conventional concrete. This study undertakes an experimental study on the cubic compressive strength, axial compressive strength, flexural strength and splitting tensile strength of CRC specimens at both ambient temperature 20 °C and low temperature ?25 °C. The flexural stress–strain responses were also recorded. The averaged size of rubber crumbs used in the study is about 1.5 mm. Four levels of rubber contents are investigated, which are 0%, 5%, 10% and 15% by volume, respectively. The mix design aimed at 40 MPa of compressive strength and 100 mm of slump for all the CRC specimens. The results show that CRC increases its magnitude in strengths when temperature decreases, which is similar to the case of conventional concrete, but still exhibits ductility in low temperature. The conclusion from this study is that CRC may be more beneficial in its application in low temperature environments than in ambient temperature environments.     

Influence of steel fibres on strength and ductility of normal and lightweight high strength concrete

This paper presents the results of a series of experiments conducted to investigate the effectiveness of fibre inclusion in the improvement of mechanical performance of concrete with regard to concrete type and specimen size. Lightweight aggregate concrete and limestone aggregate concrete with and without steel fibres were used in the study. The compressive strength of the concrete mixes varied between 90 and 115 MPa and the fibre content was 1% by volume. Splitting tests on prisms and three-point bending test on notched beams were carried out on specimens of varying sizes to examine the size effect on splitting strength, flexural strength and toughness.

The experimental findings indicate that the low volume of fibre has little effect on compressive strength but improve remarkably splitting tensile strength, flexural strength and toughness. The increase in splitting tensile strength, flexural strength and toughness index for lightweight concrete seems much higher than that of normal aggregate concrete.

The size effect on prism splitting tensile strength is not significant beyond a critical (transition) size. There are apparent size effects on flexural strength and toughness index. As the specimen size increases, splitting and flexural strengths appear to decrease, and fracture behaviour tends to be more brittle.     

The impact resistance of masonry units bound with fibre reinforced mortars

The seismic rehabilitation of stone masonry buildings requires a quantitative understanding of the constituent materials under variable rates of loading. The stress-rate sensitivity of cementitious composites and rock has been intensively investigated. However, the literature on the impact resistance of masonry joints is scarce, particularly with regard to the bond behaviour using fibre reinforced mortars. This paper describes the stress-rate sensitivity of masonry units bound with fibre reinforced Type S mortars. A drop-weight impact machine was used to generate stress rates in the range of 1 kPa/s–10⁸ kPa/s. The dynamic impact factor and stress-rate sensitivity were evaluated for the flexural strength of the mortar and the bond strength and further, the pattern of failure was noted for each mix and loading rate. Polypropylene micro-fibres were incorporated as discrete reinforcement at 0%, 0.25% and 0.5% volume fraction into the mortar. Results show that the impact resistance of the masonry units increased in the presence of fibres. However, the stress-rate sensitivity of the bond strength decreased with an increase in the fibre content. Also, where as the mode of failure in those masonry units bound with plain mortars was through fracture at the mortar-block interface, the addition of fibres transferred the failure plane to within the masonry block.     

High temperature behaviour of polypropylene fibres reinforced mortars

The aim of this paper is primarily experimental and is intended to analyse the behaviour of two cementitious materials, before and after heat treatment: one unreinforced (i.e. without fibres) and the other reinforced (with polypropylene fibres).At room temperature and after heating up to 500 °C, the bending strength is improved by the presences of fibres. The residual young modulus is slightly higher for the fibres reinforced samples.As the temperature increases, the strength gain due to fibres inclusion is reduced. Beyond 500 °C, the bending strength is lower for the fibre reinforced cementitious material compared to those without fibres. Fracture energy is also improved for the fibre mortars at room temperature. At 400 °C this improvement decreases gradually with the introduction of polypropylene fibres. Beyond this temperature and due to the introduction of polypropylene fibres, the fracture energy is reduced.Another test is developed: rapid heating due to exposure to a flame. The temperature in the front side reaches in few seconds 1000 °C. At this temperature and after one hour of exposure, the opposite side reached 140 °C. After cooling, the punching shear strength of the fibre mortar is definitely weaker than of the mortar without fibre.     

The influences of matrix and steel fibre tensile strengths on the fracture energy of high-strength concrete

This research discusses the effects of both steel fibre and matrix strengths on fracture energy of high-strength concrete. The variables of experimental study were water/cement ratio, steel fibre strength and steel fibre volume fraction. The water/cement ratios of 0.35, 0.45 and 0.55, and steel fibres with a tensile strengths of 1100 and 2000 MPa were used and volume fractions of steel fibre were 0.33%, 0.67% and 1%. Mechanical properties, fracture energy and characteristic length of concretes were investigated.Significant influences of matrix and fibre tensile strengths on the fracture energy and the characteristic length are noted.     

Performance of thermally damaged fibre reinforced concretes

Mechanical characteristics of Fibre Reinforced High Performance Concrete (FR-HPC) subjected to high temperatures were experimentally investigated in this paper. Three different concretes were prepared: a normal strength concrete (NSC) and two High Performance Concretes (HPC1 and HPC2). Fibre reinforced concretes were produced by addition of steel or polypropylene fibres in the above mixtures at dosages of 40 kg/m³ and 5 kg/m³, respectively. A total of nine concrete mixtures were produced and fibres were added in six of them. At the age of 120 days specimens were heated to maximum temperatures of 100, 300, 500 and 700 °C. Specimens were then allowed to cool in the furnace and tested for compressive strength, splitting tensile strength, modulus of elasticity and ultrasonic pulse velocity. Reference tests were also performed at air temperature (20 °C). Residual strength of NSC and HPC1 was reduced almost linearly up to 700 °C and 500 °C, respectively whereas the residual strength of HPC2 was sharply reduced up to 300 °C. Explosive spalling was observed on both HPC. Addition of steel fibres increased the residual strength up to 300 °C, but spalling still occurred in HPC1 and HPC2. Such an explosive behavior was not observed when polypropylene fibres were added in the mixtures; however, in this case the residual mechanical characteristics of all concretes were significantly reduced.     

The effect of polypropylene fibers on the properties of fresh and hardened lightweight self-compacting concrete

This paper evaluates the LECA Lightweight Self-Compacting Concrete (LLSCC) manufactured by Nan-Su, of which the Packing Factor (PF) of its design mixing method has been modified and improved.The study analyzes the impact of polypropylene fibers on LLSCC performance at its fresh condition as well as its mechanical properties at the hardened condition.The evaluation of Fiber Reinforced LLSCC (FR-LLSCC) fluidity has been conducted per the standard of second class rating of JSCE, by three categories of flowability, segregation resistance ability and filling ability of fresh concrete.For the mechanical properties of LLSCC, the study has been conducted as follows: compressive strength with elapsed age, splitting tensile strength, elastic modulus and flexural strength, all of which were measured after the sample being cured for 28 days.When self-compacting concretes were lightened to 75% of their normal weight, their fresh properties are affected immensely.Applying 0.3% volume fractions of polypropylene fiber to the LLSCC resulted in 40% reduction in the slump flow (from 720 mm to 430 mm). In general, the rate of slump flow over Super Plasticizer (SP) volume percentage reduced with the use of polypropylene fibers in the FR-LLSC.Polypropylene fibers did not influence the compressive strength and elastic modulus of LLSCC, however applying these fibers at their maximum percentage volume determined through this study, increased the tensile strength by 14.4% in the splitting tensile strength test, and 10.7% in the flexural strength.     

Tensile strain hardening behaviour of hybrid steel-polyethylene fibre reinforced cementitious composites

Tensile strain hardening and multiple cracking behaviours of fibre reinforced cementitious composites containing different hybrid combinations of steel (ST) and polyethylene (PE) fibres are reported. Various hybrid combinations of ST and PE fibres of 12 mm length are studied. Different hybrid combinations of ST and PE fibres of 18 mm length are also studied here. The effects of addition of different types of sands of different contents on the strain hardening behaviour are also evaluated. PE fibres are found to improve the tensile strain capacity of hybrid fibre composites whereas ST fibres contributed on the improvement of ultimate tensile strength of hybrid fibre composites. By increasing the length of PE fibres by 1.5 times significant increase in tensile strain capacity as well as improvement in strain hardening and multiple cracking behaviour of hybrid fibre composites is observed. The addition of sand adversely affected the strain hardening and multiple cracking behaviour of hybrid fibre composites with reduction in tensile strain capacity.     

Effect of fly ash addition on the mechanical properties of tile adhesive

Statistical relationship between various strengths of tile adhesives in which cement or sand was partially replaced with fly ash was studied. A low-lime fly ash was used in five different replacement levels from 5% to 30% by weight of either cement or sand. The tensile adhesion, flexural and compressive strengths of adhesives were determined at 2, 7 and 28 days. In small substitution levels, sand replacement increased the tensile adhesion strength. No strong relationship was found between tensile adhesion strength and flexural or compressive strength of the specimens in which the fly ash was used as sand replacement (r < 0.659). Strong relationship was observed between the same properties when fly ash was used as cement replacement (r > 0.896). Flexural and compressive strength values showed quite strong relationship (r > 0.949). This may be due to the fact that both of these strength values were obtained on the same specimens.     

Properties of polymer modified steel fiber-reinforced cement concretes

Polymer modified steel fiber-reinforced concretes were produced with addition of both steel fibers and a styrene butadiene rubber emulsion (SBR). Both flexural and compressive strength of the composites after 28 days curing were tested. Microstructures of the composites were analyzed by using scanning electron microscope and mercury intrusion porosimetry. Results show that the addition of steel fibers increases both flexural and compressive strength of the composites. The flexural strength increases significantly when containing 3–10 wt.% SBR. The optimal use of SBR is 5 wt.%. However, the compressive strength may decrease with the addition of SBR. When the addition arrives 10 wt.%, a 16% reduction is observed. The overall porosity and pore size distribution of the composites vary with SBR content. The addition of 3 or 5 wt.% SBR can refine the pore size distribution. Interweaving polymer films were observed in the composites.     

Filler effect and pozzolanic reaction of ground palm oil fuel ash

This research examines the compressive strength of mortar and how the filler effect and pozzolanic reaction of ground palm oil fuel ash (POFA) contribute to this strength. POFA and river sand were ground to three different particle sizes and used to replace Type I Portland cement at 10–40% by weight of binder to cast the mortar. The compressive strengths of ground POFA and ground river sand mortars were determined at various ages between 7 and 90 days. The results showed that the compressive strength of mortar due to the filler effect of ground river sand was nearly constant during the 7–90 day period for a specified replacement rate of cement. However, the compressive strength of mortar due to the filler effect tended to increase slightly with increased cement replacement. The pozzolanic reaction of ground POFA increased with increasing particle fineness of ground POFA, replacement rate of cement, and age of the mortar. The compressive strength contribution from the pozzolanic reaction of ground POFA was much more pronounced than the contribution from the filler effect when the smallest sizes of both materials were considered.     

Parameter optimization on compressive strength of steel fiber reinforced high strength concrete

This paper illustrates parameter optimization of compressive strength of steel fiber reinforced high strength concrete (SFRHSC) by statistical design and analysis of experiments. Among several factors affecting the compressive strength, five parameters that maximize all of the responses have been chosen as the most important ones as age of testing, binder type, binder amount, curing type and steel fiber volume fraction. Taguchi analysis techniques have been used to evaluate L₂₇ (3¹³) Taguchi’s orthogonal array experimental design results. Signal to noise ratio transformation and ANOVA have been applied to the results of experiments in Taguchi analysis. The confirmation runs were conducted for the optimal parameter level combination, which is obtained from the results of the above methodologies. The maximum compressive strength has been observed as around 124 MPa. By using the optimal parameter level combination, the direct tensile strength and flexural strength tests have been conducted. The mean values at the age of 28 days are obtained as 7.5 MPa and 13 MPa respectively. In this study, it is clearly demonstrated that all main factors except steel fiber significantly contribute to the compressive strength of steel fiber reinforced high strength concrete, yet age and binder type are the most significant contributors.     

Placing conditions,mesostructural characteristics and post-cracking response of fibre reinforced self-compacting concretes

The benefits of adding fibres to concrete, evidenced in the post-cracking behaviour, are strongly influenced not only by the type and content of fibres but also by their orientation. The objective of this study is to evaluate the influence of the casting/placing procedure on the post-peak behaviour of fibre reinforced self-compacting concrete, and its relationship with the mesostructural characteristics of the material (type, distribution and orientation of fibres). Three concretes were prepared using two types of steel fibres of different lengths (50 mm and 30 mm) and a structural type polymer fibre. Beams of 150 × 150 × 600 mm were cast in three different ways: filling the moulds from the centre in accordance with the EN 14651 Standard, pouring concrete from one end of the mould after a flowing along a 5 m length and 150 mm diameter pipe, and finally, filling the moulds vertically. Flexural tests according to the European Standard indicate that the three types of fibres achieve a preferential orientation along horizontal planes, like in conventional vibrated fibre reinforced concrete. The mechanical response of beams cast with longer steel fibres was strongly affected by the casting procedure while the flexural performance of the other two fibre concretes, was less affected. Such results are well in accordance with the density of fibres measured by fibre counting in different cut planes.     

Mechanical properties of normal and high strength concretes subjected to high temperatures and using image analysis to detect bond deteriorations

The effect of high temperatures, up to 250 °C, on mechanical properties of normal and high strength concretes with and without silica fume was investigated, and image analysis was performed on split concrete surfaces to see the change in bond strength between aggregate and mortar. Specimens were heated up to elevated temperatures (50, 100, 150, 200, 250 °C) without loading and then the residual compressive and splitting tensile strength, as well as the static modulus of elasticity of the specimens were determined. For normal strength concrete residual mechanical properties started to decrease at 100 °C, while using silica fume reduced the losses at high temperatures. In terms of percent residual properties, high strength concrete specimens performed better than normal strength concrete specimens for all heating cycles. Image analysis studies on the split surfaces have been utilized to investigate the effect of high temperatures on the bond strength between aggregate and mortar. Image analysis results showed that reduced water–cement ratio and the use of silica fume improved the bond strength at room temperature, and created more stable bonding at elevated temperatures up to 250 °C.