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根据断路器操作机构中轴销零件出现故障的原因,对轴销进行了应力分析,并对轴销所受的应力集中进行了可靠性设计。 相似文献
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台阶轴校直工艺计算方法及实验研究 总被引:4,自引:0,他引:4
在研究热处理后台阶轴轴肩处发生弯曲变形的基础上,根据弹塑性力学理论,探讨应力集中对校直过程的影响,提出台阶轴校直工艺计算方法。实验研究表明该方法能有效应用于台阶轴的校直过程,对制定齿轮轴等台阶轴零件校直工艺有一定的指导意义。 相似文献
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将有限元结构分析技术与教学规划方法相结合,对轴肩过渡曲线进行形状优化设计,提出用圆弧蜕变曲线作为轴肩和秒轮越程槽的过渡曲线,以降低轴肩应力集中。给出样条过渡曲线、椭圆过渡曲线、圆弧蜕变过渡曲线设计的设计实例,结果表明:圆弧蜕变曲线设计不仅有效地降低了轴肩应力集中,而且易于加工制造。 相似文献
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轴肩过渡曲线形状设计研究 总被引:1,自引:0,他引:1
将有限元结构分析技术与数学规划方法相结合,对轴肩过渡曲线进行形状优化设计,提出用圆弧蜕变曲线作为轴肩和砂轮越程槽的过渡曲线,以降低轴肩应力集中。给出样条过渡曲线、椭圆过渡曲线、圆弧蜕变过渡曲线设计的设计实例,结果表明:圆弧蜕变曲线设计不仅有效地降低了轴肩应力集中,而且易于加工制造。 相似文献
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轴毂过盈联接的应力分析和接触边缘效应 总被引:11,自引:3,他引:11
用弹性力学和有限元方法对轴毂过盈联接进行了详细的分析,据此指出了弹性力学方法的弊端和有限元方法的优势。有限元方法不仅可以获得与弹性力学完全一致的理想模型下过盈联接的应力等,还能够分析弹性力学所不能求解的接触边缘效应——由接触引起的边缘应力集中。由于考虑了应力集中的存在,用有限元分析方法对轴毂过盈联接进行设计和校核,更符合实际情况,从而更合理。 相似文献
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在利用有限元方法对轴易产生应力集中的部位进行了细致地建模,通过计算得到了轴的结构应力分布规律、变形量;通过对危险截面的强度校核验证了原设计方案的可靠性,从而为该轴方案的最终确定提供了理论依据,同时也为轴的结构设计提供了一种有效的方法。 相似文献
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为了分析空心轴与实心轴过盈配合结构微动磨损与疲劳行为的差异,建立了两种过盈配合结构的微动磨损-微动疲劳联合仿真模型。该联合仿真模型基于Archard磨损方程和有限元软件ABAQUS的自适应网格技术实现了循环微动磨损的仿真,基于线性累积损伤理论和修正的SWT临界平面法实现了微动疲劳寿命预测。分析结果表明:空心轴的微动磨损比实心轴严重,微动磨损显著降低了过盈配合边缘附近的应力集中,同时在配合内部引起了新的应力集中,并导致微动裂纹萌生位置出现在配合内部。受到微动磨损的影响,空心轴的微动疲劳寿命仅约为实心轴的40%,但两种结构的微动裂纹萌生位置几乎一致。 相似文献
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A theoretical comparison of two possible shape memory processes in shape memory alloy reinforced metal matrix composite 总被引:1,自引:0,他引:1
Two possible shape memory processes, austenite to detwinned martensite transformation and twinned martensite to detwinned
martensite transformation of a shape memory alloy have been modeled and examined. Eshelby’s equivalent inclusion method with
Mori-Tanaka’s mean field theory is used for modeling of the shape memory processes of TiNi shape memory alloy reinforced aluminum
matrix composite. The shape memory amount of shape memory alloy, plastic strain and residual stress in the matrix are computed
and compared for the two processes. It is shown that the shape memory amount shows differences in a small prestrain region,
but the plastic strain and the residual stress in the matrix show differences in the whole prestrain region. The shape memory
process with initially martensitic state of the shape memory alloy would be favorable to the increase in the yield stress
of the composite owing to the targe compressive residual stress and plastic strain in the matrix. 相似文献
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The technique of statically admissible plastic discontinuous stress fields is used in the plastic design of machine parts of complex shape. If the shape of the part is given the stress field is used to find a lower bound on the bearing capacity. In the case of plastic design an appropriate stress field gives a safe estimate of the shape of the designed part. Complex three-dimensional stress fields are composed of elementary sub-fields, all geometrical and statical parameters of which are tabulated in order to simplify the design procedure. Thus the procedure consists in appropriate arrangement of sub-fields into a complex system of stresses. 相似文献
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K. B. Chandran J. H. Mun J. S. Chen A. Nagaraj D. D. McPherson 《Journal of Mechanical Science and Technology》2001,15(7):965-973
It is well established that arteries are subjected to residual stress. Due to the effect of residual stress, the arteries open to a horse-shoe shape when a longitudinal cut is made on an excised arterial segment. Previously, the residual stress has been quantified by the opening angle of the horse-shoe shape. We have employed a finite element analysis of the open arterial segment to restore the same to the original cylindrical shape and computed the circumferential strain as well as the stress distribution in the wall. In this study, the stress and strain distribution in the femoral arteries of miniswine was computed with and without the residual stress for a range of transmural pressures. Our analysis showed that the residual stress has the effect of redistribution of the circumferential stresses between the intima and the adventitia under physiological loading. The redistribution of the stress with the inclusion of residual stress may be important in the studies on effect of wall stresses on the endothelial and vascular smooth muscle cells. 相似文献
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H Fessler D C Fricker 《Proceedings of the Institution of Mechanical Engineers. Part H, Journal of engineering in medicine》1989,203(1):15-34
Three-dimensional, frozen-stress photoelasticity was used to study the best shape for a proposed alumina universal head loaded on to a Vitallium cone taper spigot with a 30 degrees inclined force, as in vivo. Typical cone taper friction values were reproduced in the photoelastic models. The location of the highest tensile stresses in the Mark I shape with a flat crown was found to be on the inner surface of the crown. Changing to a torispherical surface in the Mark II shape reduced this magnitude. However, the Mark III shape with a hemispherical inner crown surface gave even lower stress there, equal to the maximum value of the hoop stress at the taper, which was measured to be fairly uniform both around and along the taper except at the ends where contact pressure concentrations were found to occur and it became reduced. Lamé axisymmetric cylinder stress predictions were found to be useful approximations to measured values and were generally overestimates of the tensile hoop stress at the head taper surface. 相似文献
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基于形状优化的机械零件设计 总被引:12,自引:1,他引:12
任何机械零件都是由几何尺寸和形状构成 ,传统的机械设计方法仅考虑了零件的几何尺寸 ,而对其形状 ,特别是局部形状的设计却考虑不够 ,这些部位往往都会产生应力集中。本文就是将基于有限元分析技术的形状优化方法应用于传统的机械设计过程。使得设计出来的零件既满足常规设计的要求 ,又得到了优化的形状 ,结构的特性与受力状况得到改善 相似文献
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应用改进的三维虚拟裂纹闭合方法研究了受远端剪切应力作用的有限大体半椭圆表面裂纹复合型应力强度因子分布,并讨论了整个裂纹前缘复合型应力强度因子分布随裂纹形状变化和结构参数变化的规律。研究发现在自由表面附近,Ⅲ型应力强度因子分布受角点应力奇异性影响较大,在自由表面附近出现转折,但转折现象与裂纹形状参数有关,当裂纹形状比a/c≤0.6时,应力强度因子分布曲线光滑,表现为经典的角点奇异性。 相似文献
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使用四辊可逆冷轧机,调整初始压下量为15%,将材质为08Al的冷轧带钢在4种不同的轧制工艺条件下进行轧制,并在剪切机上剪成长方形板带作为残余应力测试件,利用小孔应力释放法(即不同张力条件下对板带残余应力分布影响的实验)初步揭示了带钢残余应力与板形的关系,为改善残余应力分布进而改善板形做了有益的工作。其研究成果不仅为实际生产提供了理论依据,而且也为目前普遍受到关注的板形研究提供了新参考。 相似文献
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超硬镀膜轴承滚动体的内应力及膜厚对其影响的有限元分析 总被引:3,自引:0,他引:3
本文应用三维有限元方法,分析计算了沉积超硬涂层的轴承滚动体的内应力及膜厚对内应力分布规律的影响;揭示了在接触区附近,涂层内应力呈局部凹凸面分布,界面附近的底材内应力呈"礼帽"型分布;并且当涂层厚度增大时,膜内最大应力减小,底材内最大应力却增大。涂层厚度一般不宜超过8μm.计算结果为超硬涂层轴承设计提供了理论参考. 相似文献