Magnetic separation studies for a low grade siliceous iron ore sample

Investigations were carried out, on a low grade siliceous iron ore sample by magnetic separation, to establish its amenability for physical beneficiation. Mineralogical studies revealed that the sample consists of magnetite, hematite and goethite as major opaque oxide minerals where as silicates as well as carbonates form the gangue minerals in the sample. Processes involving combination of classification, dry magnetic separation and wet magnetic separation were carried out to upgrade the low grade siliceous iron ore sample to make it suitable as a marketable product. The sample was first ground and each closed size sieve fractions were subjected to dry magnetic separation and it was observed that limited upgradation is possible. The ground sample was subjected to different finer sizes and separated by wet low intensity magnetic separator. It was possible to obtain a magnetic concentrate of 67% Fe by recovering 90% of iron values at below 200 μm size.     

Magnetic and flotation studies of banded hematite quartzite （BHQ） ore for the production of pellet grade concentrate

To identify and establish beneficiation techniques for banded hematite quartzite (BHQ) iron ore, a comprehensive research on BHQ ore treatment was carried out. The BHQ ore was assayed as 38.9wt% Fe, 42.5wt% SiO2, and 1.0wt% Al2O3. In this ore, hematite and quartz are present as the major mineral phases where goethite, martite, and magnetite are present in small amounts. The liberation of hematite particles can be enhanced to about 82% by reducing the particle size to below 63 μm. The rejection of silica par...     

Activation pretreatment of limonitic laterite ores by alkali-roasting using NaOH

Activation pretreatment of Cr-containing limonitic laterite ores by NaOH roasting to remove Cr,Al,and Si,as well as its effect on Ni and Co extraction in the subsequent pressure acid leaching process w...     

烧结机头除尘灰理化性能及磁性特征分析

以某烧结厂烧结机头除尘灰为研究对象,采用SEM、XRD和化学分析等对其进行理化性能分析,并通过磁选实验对其磁性特征进行了研究。结果表明,烧结机头除尘灰的理化性能随其所在电场不同而产生变化,除尘灰中Pb、Zn、Cu重金属与K、Na碱金属含量明显高于成品烧结矿,除尘灰中Fe主要以Fe2O3形态存在,Pb主要以PbCl2和Pb2 O2 Cl形态存在,K和Ca分别以KCl和CaCl2形态存在,干法磁选实现了除尘灰中部分铁元素回收。     

Separation of hematite from banded hematite jasper(BHJ) by magnetic coating

The separation of iron oxide from banded hematite jasper(BHJ) assaying 47.8% Fe, 25.6% Si O2 and 2.30%Al2O3 using selective magnetic coating was studied. Characterization studies of the low grade ore indicate that besides hematite and goethite,jasper, a microcrystalline form of quartzite, is the major impurity associated with this ore. Beneficiation by conventional magnetic separation technique could yield a magnetic concentrate containing 60.8% Fe with 51% Fe recovery. In order to enhance the recovery of the iron oxide minerals, fine magnetite, colloidal magnetite and oleate colloidal magnetite were used as the coating material. When subjected to magnetic separation, the coated ore produces an iron concentrate containing 60.2% Fe with an enhanced recovery of56%. The AFM studies indicate that the coagulation of hematite particles with the oleate colloidal magnetite facilitates the higher recovery of iron particles from the low grade BHJ iron ore under appropriate conditions.     

电池级超微细磷酸铁的制备

为了探索一种低成本的磷酸铁合成工艺,以硫酸亚铁为原料,经过硫酸亚铁氧化、碱式磷酸铁沉淀、碱式磷酸铁转化制备出电池级超微细磷酸铁.研究了硫酸亚铁氧化、碱式磷酸铁沉淀、碱式磷酸铁转化反应过程中反应温度、加料时间、磷酸浓度等因素对磷酸铁产品质量的影响.通过试验得到了合成磷酸铁的最佳工艺条件：氧化反应过氧化氢加料量为标准量的120%,加料时间50min,沉淀反应温度40℃;磷酸铵加料时间40min,转化反应温度90℃,磷酸浓度0.5mol/L.在此最佳工艺条件下制备出了平均粒径小于3.0μm的电池级超微细磷酸铁,元素分析表明产品中金属杂质含量均小于0.005%,硫含量小于0.022%,且磷铁比为1.01,产品磷酸铁纯度较高.X射线衍射分析结果表明未经高温处理的产品是一种无定形微细颗粒,而经过600℃高温煅烧后的产品结晶度高,晶型完美.     

酸浸法去除石英粉中铁杂质

研究酸浸条件对去除脉石英粉中铁杂质的影响。结果表明：酸浸条件对石英粉除铁效果影响显著,最佳酸浸条件为酸液含（质量分数）18%盐酸和2%氢氟酸;酸液与石英粉的液固质量比3：1;酸液温度50℃;酸浸时间8h;石英粉粒径28-37μm。经酸浸处理的石英粉铁质量比由原来的122μg/g下降到7.5μg/g,达到高纯石英中铁含量的标准。     

某鲕状赤铁矿流化床燃煤还原焙烧-磁选研究

运用小型循环流化床锅炉,针对铁品位为49.20%、磷质量分数为1.16%的湖北某鲕状赤铁矿进行磁化焙烧-磁选试验研究.试验结果表明,将粒径为106～150 μm的鲕状赤铁矿在700 ℃下焙烧15 min,选取磨矿后粒径在74 μm以下的颗粒质量分数为85%的焙烧矿物,运用湿式磁选管在139.22 kA/m的磁场强度下对筛选后的焙烧矿物进行磁选抛尾,可以获得铁品位为55.12%、全铁回收率为70.11%、磷质量分数为0.67%的铁精矿.研究表明,运用循环流化床局部还原性气氛高速磁化焙烧铁矿石是可行的,运用该磁化焙烧-磁选工艺流程可以达到一定的提铁降磷效果.     

Statistical analysis and concentration of iron ore using Longi LGS 500 WHIMS

A Longi LGS 500 wet high intensity magnetic separator(WHIMS) was used to concentrate a fine, low grade South African hematite ore. The ore was prepared into different size fractions and was subjected to changes in pulp density, magnetic field intensity and pulsation frequency which followed a 33 full factorial matrix. The concentrate mass yield and Fe grade were selected as the dependent responses to the changes. The analysis of variance(ANOVA) shows that the variables investigated are significant to the material's response to magnetic separation. This significance was in the order of magnetic field intensity followed by pulsation frequency and then pulp density. It was also noted that a single stage magnetic separation has a potential to upgrade a feed( 75 lm and 40% Fe) to a 55% Fe grade, as the pulsation frequency increases. In addition, the model predictions and actual data were in good agreement, reporting regression coefficients within acceptable ranges.     

钢铁厂含Zn 尘泥资源化潜力及浸出特性

随着钢铁行业快速发展, 钢铁冶炼过程中产生的尘泥数量巨大, 亟需对钢铁厂尘泥进行资源化利用, 在回收金属资源的同时避免产生环境危害。通过电感耦合等离子体发射光谱仪、X 射线衍射仪等对OG 泥、冷轧泥、环境灰和电炉灰的Zn 含量和Zn 物相组成进行分析, 并对这4 种钢铁厂尘泥进行NaOH 浸出特性研究。分析结果表明,钢铁厂尘泥中Zn 元素主要以ZnO、ZnFe2O4 的形式存在, 4 种尘泥Zn 含量在1.9%~10% 之间, 具有相应的资源化潜力。浸出试验表明, 用6 mol/L NaOH 溶液在不同液固比、温度、时间的浸出条件下, OG 泥、冷轧泥、环境灰和电炉灰的Zn 浸出率最大可达80%、96%、55%、60%, 不同影响因素对Zn 浸出率的影响程度有所区别。     

Recovering limonite from Australia iron ores by flocculation-high intensity magnetic separation

Successful recovery of limonite from iron fines was achieved by using flocculation-high intensity magnetic separation （FIMS） and adding hydrolyzed and causticized flocculants according to the characteristic of iron fines. The separation results of the three iron samples are as follows： iron grade 66.77%- 67.98% and the recovery of iron 69.26%-70.70% by the FIMS process with flocculants. The comparative results show that under the same separation conditions the F1MS process can effectively increase the recovery of iron by 10. 97%- 15.73%. The flowsheet results confirm the reliability of the process in a SHP high intensity magnetic separator. The concentrate product can he used as raw materials for direct reduction iron-smelting. The hydrolyzed and causticized flocculants can selectively flocculate fine feebly-magnetic iron mineral particles to increase their apparent separation sizes. The larger the separation size, the stronger the magnetic force. By comparing the separation results of the three samples it is found that among the three samples the higher the limonite content, the better the separation result. This means that the separation result relates closely to the flocculation process and the adding pattern of the flocculant.     

Chemical leaching of an Indian bituminous coal and characterization of the products by vibrational spectroscopic techniques

High volatile bituminous coal was demineralized by a chemical method. The vibrations of the "aromatics" structure of graphite, crystalline or non-crystalline, were observed in the spectra at the 1600 cm-1 region. The band at 1477 cm-1 is assigned as VR band, the band at 1392 cm-1 as VL band and the band at 1540 cm-1 as GR band. Graphite structure remains after chemical leaching liberates oxygenated functional groups and mineral groups. The silicate bands between 1010 and 1100 cm-1 are active in the infrared (IR) spectrum but inactive in the Raman spectrum. Absorption arising from C-H stretching in alkenes occurs in the region of 3000 to 2840 cm-1. Raman bands because of symmetric stretch of water molecules were also observed in the spectrum at 3250 cm-1 and 3450 cm-1. Scanning electron microscopy analy-sis revealed the presence of a graphite layer on the surface. Leaching of the sample with hydrofluoric acid decreases the mineral phase and increases the carbon content. The ash content is reduced by 84.5wt% with leaching from its initial value by mainly removing aluminum and silicate containing minerals.     

霞石正长岩除铁的试验研究

研究了某霞石正长岩的矿物特性,弄清了铁在矿石中的赋存状态。试验结果表明多段干式磁选工艺是除去该矿石中铁矿物的有效途径。当原矿含铁为２．９８％时,通过分选可以获得产率为７４％,含铁量低于０．２％的霞石正长岩精矿     

硼铁矿中硼镁铁的硫酸法共浸出研究

提出一种采用硫酸酸浸硼铁矿使其中的硼、镁和铁元素共同浸出的方法．硫酸酸浸硼铁矿时,主要是与矿物中的硼镁石[Mg（BO2）（OH）]、磁铁矿[Fe3O4]、蛇纹石[Mg3Si2O5（OH）4]反应．通过热力学分析,验证采用硫酸共溶硼铁矿中的硼、镁和铁元素的可行性,并考察硫酸浓度、液固比、酸浸时间和酸浸温度对酸浸的影响,确定硫酸酸浸硼铁矿的最佳工艺条件：硫酸的质量分数30％,液固比（质量比）8：1,浸出温度90℃,浸出时间120min,搅拌速度大约100r／min．在最佳浸出条件下,硼铁矿中的硼、镁和铁元素的浸出率分别达到99．0％,91．0％,92．9％以上,达到了硼铁矿中硼、镁和铁元素共浸出的目的．     

一种风化低品位铁矿石的可选性试验

随着铁矿资源的日益贫乏,对低品位矿石的开发利用成为选矿的发展趋势。山东省某矿业公司矿石属于风化程度较高的低品位铁矿石,样品粒度为10～0mm,含水量1％～2％。根据试样的性质和风化矿分选的经验,采用干式磁选抛尾、干选粗精矿再磨再选的试验流程,获得品位为66％的精矿产品,对低品位铁矿石的开发利用具有一定的借鉴意义。     

Mineralogy and textural impact on beneficiation of goethitic ore

The effect of mineralogy and texture on the beneficiation of goethitic ores from two different origins is highlighted. Sample A having 54.47% Fe with 8.57% loss of ignition(LOI) indicates the presence of vitreous and ochreous goethite, martite and microplaty hematite as the major minerals. Sample B contains 56.90% Fe with 14.4% LOI. There is a pisolithic laterite containing vitreous and ochreous goethite, quartz, kaolinitic clay and there is no hematite mineral. The liberated minerals in -150 + 100μm size class are 74% for Sample A and 37% only for Sample B which shows that the Sample A appears to be more amenable to beneficiate. A concentrate of 46.7% with 63.22% Fe could be recovered from Sample A while subjected to gravity separation followed by wet magnetic separation. The Sample B does not respond to gravity and magnetic separation due to its complex mineralogy. However, calcination of the Sample B followed by magnetic separation gives the encouraging results. Thus, anomalous behaviour of the goethite dominated ores in beneficiation is attributed to the different textural and liberation characteristic.     

Optimizing conditions for bacterial leaching of copper from discarded mines

1. IntroductionMany high-grade, easily exploited mineral depositsare becoming more and more scarce. Using biotech-nology to study discarded mines for the recovery ofmetallic values could present new business opportuni-ties and have a significant impact on…     

功能化四氧化三铁的合成和表征及其对钙离子的吸附

结合磁性纳米颗粒及功能基团各自的特性,设计了具有可以螯合金属离子的功能型磁性纳米颗粒,以获得选择性高、操作简易且回收后可重复利用的钙离子吸附剂.以三氯化铁和硫酸亚铁为铁源,采用化学共沉淀法在氩气保护下制备磁性纳米颗粒四氧化三铁;通过硅烷化反应在磁性纳米颗粒上依次包覆二氧化硅及γ-氨丙基三乙氧基硅烷.以甲基丙烯酸及乙二胺为原料通过迈克尔加成及酰胺化反应合成了含酰胺键、酯基、氨基功能基团的磁性纳米颗粒.X-射线粉末衍射线、傅立叶红外、扫描电镜、热重分析、X-射线光电子能谱等技术的分析结果表明已合成各中间体及功能化的纳米颗粒.原子吸收光谱研究表明该纳米颗粒可通过其配位基团按理论配比螯合钙离子.随着功能基含量的增加,吸附钙离子的能力也会随之增强,因此,含较多功能基的该类磁性纳米颗粒有望用作水中钙离子的吸附剂.     

Effect of Fe(III) impurity on the electrochemical performance of LiFePO<Subscript>4</Subscript> prepared by hydrothermal process

Lithium iron phosphate (LiFePO₄) was synthesized from LiOH, FeSO₄ and H₃PO₄ by a hydrothermal process at 180°C. The samples were characterized by X-ray diffraction, scanning electron microscopy and chemical analysis. Electrochemical performance of the samples was tested in terms of charge-discharge capacity and cycling behavior. The results indicated that Fe(III) impurity had obviously effect on the electrochemical properties of LiFePO₄, and the formation of Fe³⁺ was caused by the oxidation of Fe²⁺ in the dissolving and feeding processes accompanying the increase of pH value. It was found that the precipitation separation was effective in decreasing the content of Fe³⁺ in the solution of FeSO₄ and the sealed feeding was useful in preventing the conversion of Fe²⁺ to Fe³⁺. When the content of Fe³⁺ < 0.5 wt%, the hydrothermally synthesized LiFePO₄ calcined at 750°C with sucrose as carbon source exhibited an initial discharge capacity of 154.9 mAh·g⁻¹ at the rate of 0.1 C (1 C = 150 mA·g⁻¹) and the cycling retention rate could reach 98% after 50 cycles at room temperature.     

化学沉淀-磁絮凝深度快速除磷的研究

采用化学沉淀法研究Al2（SO4）3、FeCl3、CaCl2的药剂用量和pH值对除磷效果的影响,探讨非磁性悬浮物磁性接种的机理,并分析了铝、铁、钙的磷酸盐沉淀物由于加入磁种而变得易于沉降,特别是在磁场力作用下沉降速度加快的原因。结果表明,Al2（SO4）3、FeCl3、CaCl2是磷酸根离子的有效沉淀剂,在适当的药剂投加量和pH值条件下,废水经过处理后,剩余磷的浓度小于0．5mg／L;生成的铝、铁、钙的磷酸盐沉淀物颗粒与Fe3O4颗粒在某一pH值下表面电性相反,易发生相互凝聚;磁性接种的铝、铁、钙的磷酸盐沉淀物不仅变得更重,而且在磁场中还受到与重力方向相同的磁场力作用。