Methane combustion over Pd/ZrO2/SiC,Pd/CeO2/SiC,and Pd/Zr0.5Ce0.5O2/SiC catalysts

The performances of different promoters (CeO₂, ZrO₂ and Ce_0.5Zr_0.5O₂ solid solution) modified Pd/SiC catalysts for methane combustion are studied. XRD and XPS results showed that Zr⁴⁺ could be incorporated into the CeO₂ lattice to form Zr_0.5Ce_0.5O₂ solid solution. The catalytic activities of Pd/CeO₂/SiC and Pd/ZrO₂/SiC are lower than that of Pd/Zr_0.5Ce_0.5O₂/SiC. The Pd/Zr_0.5Ce_0.5O₂/SiC catalyst can ignite the reaction at 240 °C and obtain a methane conversion of 100% at 340 °C, and keep 100% methane conversion after 10 reaction cycles. These results indicate that active metallic nanoparticles are well stabilized on the SiC surface while the promoters serve as oxygen reservoir and retain good redox properties.     

Improvement of coke resistance of Ni/Al2O3 catalyst in CH4/CO2 reforming by ZrO2 addition

This work investigates the improvement of Ni/Al₂O₃ catalyst stability by ZrO₂ addition for H₂ gas production from CH₄/CO₂ reforming reactions. The initial effect of Ni addition was followed by the effect of increasing operating temperature to 500–700 °C as well as the effect of ZrO₂ loading and the promoted catalyst preparation methods by using a feed gas mixture at a CH₄:CO₂ ratio of 1:1.25. The experimental results showed that a high reaction temperature of 700 °C was favored by an endothermic dry reforming reaction. In this reaction the deactivation of Ni/Al₂O₃ was mainly due to coke deposition. This deactivation was evidently inhibited by ZrO₂, as it enhances dissociation of CO₂ forming oxygen intermediates near the contact between ZrO₂ and nickel where the deposited coke is gasified afterwards. The texture of the catalyst or BET surface area was affected by the catalyst preparation method. The change of the catalyst texture resulted from the formation of ZrO₂–Al₂O₃ composite and the plugging of Al₂O₃ pore by ZrO₂. The 15% Ni/10% ZrO₂/Al₂O₃ co-impregnated catalyst showed a higher BET surface area and catalytic activity than the sequentially impregnated catalyst whereas coke inhibition capability of the promoted catalysts prepared by either method was comparable. Further study on long-term catalyst stability should be made.     

Direct formation of H2O2 from H2 and O2 and decomposition/hydrogenation of H2O2 in aqueous acidic reaction medium over halide-containing Pd/SiO2 catalytic system

Formation of H₂O₂ from H₂ and O₂ and decomposition/hydrogenation of H₂O₂ have been studied in aqueous acidic medium over Pd/SiO₂ catalyst in presence of different halide ions (viz. F⁻, Cl⁻ and Br⁻). The halide ions were introduced in the catalytic system via incorporating them in the catalyst or by adding into the reaction medium. The nature of the halide ions present in the catalytic system showed profound influence on the H₂O₂ formation selectivity in the H₂ to H₂O₂ oxidation over the catalyst. The H₂O₂ destruction via catalytic decomposition and by hydrogenation (in presence of hydrogen) was also found to be strongly dependent upon the nature of the halide ions present in the catalytic system. Among the different halides, Br⁻ was found to selectivity promote the conversion of H₂ to H₂O₂ by significantly reducing the H₂O₂ decomposition and hydrogenation over the catalyst. The other halides, on the other hand, showed a negative influence on the H₂O₂ formation by promoting the H₂ combustion to water and/or by increasing the rate of decomposition/hydrogenation of H₂O₂ over the catalyst. An optimum concentration of Br⁻ ions in the reaction medium or in the catalyst was found to be crucial for obtaining the higher H₂O₂ yield in the direct synthesis.     

Steady State Isotopic Transient Kinetic Analysis of Flameless Methane Combustion over Pd/Al2O3 and Pt/Al2O3 Catalysts

The SSITKA measurements were performed in the steady state of complete methane oxidation on the Pd/Al₂O₃ and Pt/Al₂O₃ catalysts. It was found that the number of intermediates and their average life-time on the catalyst surface changes with the increase of reaction temperature. On the Pd/Al₂O₃ catalyst there is larger number of active centres than on Pt/Al₂O₃ catalyst which permits the course of methane oxidation at lower temperatures.     

Oxy-CO2 reforming of methane to syngas over CoOx/MgO/SA-5205 catalyst

The oxy-CO₂ methane reforming reaction (OCRM) has been investigated over CoO_x supported on a MgO precoated highly macroporous silica–alumina catalyst carrier (SA-5205) at different reaction temperatures (700–900 °C), O₂/CH₄ ratios (0.3–0.45) and space velocites (20,000–100,000 cc/g/h). The reaction temperature had a profound influence on the OCRM performance over the CoO/MgO/SA-5205 catalyst; the methane conversion, CO₂ conversion and H₂ selectivity increased while the H₂/CO ratio decreased markedly with increasing reaction temperature. While the O₂/CH₄ ratio did not strongly affect the CH₄ and CO₂ conversion and H₂ selectivity, it had an intense influence on the H₂/CO ratio. The CH₄ and CO₂ conversion and the H₂ selectivity decreased while the H₂/CO increased with increasing space velocity. The O₂/CH₄ ratio and the reaction temperature could be used to manipulate the heat of the reaction for the OCRM process. Depending on the O₂/CH₄ ratio and temperature the OCRM process could be operated in a mildly exothermic, thermal neutral or mildly endothermic mode. The OCRM reaction became almost thermoneutral at an OCRM reaction temperature of 850 °C, O₂/CH₄ ratio of 0.45 and space velocity of 46,000 cc/g/h. The CH₄ conversion and H₂ selectivity over the CoO/MgO/SA-5205 catalyst corresponding to thermoneutral conditions were excellent: 95% and 97%, respectively with a H₂/CO ratio of 1.8.     

Decomposition and oxidation of CH3 13CH2OH on A12O3, Pd/Al2O3, and PdO/Al2O3 catalysts

Temperature-programmed desorption (TPD) and oxidation (TPO) were used to investigate the decomposition and oxidation of ethanol on Al₂O₃, Pd/Al₂O₃, and PdO/Al₂O₃. Ethyl--¹³C alcohol (CH₃ ¹³CH₂OH) was adsorbed on the catalysts so that reaction pathways of the two carbons could be distinguished. Alumina was mainly a dehydration catalyst, but dehydrogenation was also observed and some carbon remained on the surface. In the presence of O₂, A1₂O₃ oxidized the decomposition products and the-carbon was oxidized faster. Ethanol, which was adsorbed on A1₂O₃, decomposed much faster on Pd/A1₂O₃ by diffusing to Pd and undergoing CO elimination to form CH₄,¹³CO, H₂, and surface carbon. On PdO/A1₂O₃, the decomposition was slower than on Pd/A1₂O₃ until lattice oxygen was extracted above 450 K; the decomposition products were oxidized by lattice oxygen. In the presence of gas phase O₂, Pd/Al₂O₃ was an active oxidation catalyst at low temperature, but lattice oxygen had to be extracted from PdO/A1₂O₃ before it had significant oxidation activity.     

Catalytic activity and long-term stability of palladium oxide catalysts for natural gas combustion: Pd supported on LaMnO3-ZrO2

The catalytic activity and long-term stability of 2% Pd/LaMnO₃-ZrO₂ catalysts for natural gas combustion were deeply investigated. The catalyst, prepared via solution combustion synthesis, was completely characterized (XRD, BET, FESEM/EDS, TPC/TPD/TPR and FT-IR analysis) in the fresh status, and in the aged one, after prolonged treatment under hydro-thermal ageing and S-compounds poisoning (up to 3 weeks of hydro-thermal treatment at 800 °C under a flow of domestic boiler exhaust gases typical composition of 9% CO₂, 18% H₂O, 2% O₂ in N₂, including 200 ppmv of SO₂). An increased catalytic activity towards NG combustion with ageing was detected: the T₅₀, in fact, got lowered from 570 (fresh sample) to 465 °C (after 3 weeks ageing). Highly dispersed Pd centers were predominant on fresh catalyst. Upon ageing, oxygen covered Pd metal particles formed, at the expense of dispersed cationic and zerovalent Pd atoms. The increase in the catalytic activity was associated to the phase modification occurring in the bulk support, where Mn oxides, active towards CH₄ combustion, segregated. Moreover, bands due to sulfate species were detected in aged samples: IR analysis showed that Pd atoms did not interact significantly with these species. The bands of sulfate species decreased in intensity after 3 weeks ageing, likely mostly due to sintering of the catalyst, with the corresponding decrease in the surface area.     

NO reduction with H2 in the presence of excess O2 over Pd/MFI catalyst

The NO SCR (selective catalytic reduction) activity with H₂ in the presence of excess O₂ was investigated over Pd/MFI catalyst prepared by sublimation method. With GHSV=90?000 h⁻¹, a very high steady-state conversion of NO to N₂ (70%) is achieved at 100 °C. Significant reorganizations take place inside the catalyst upon its first contact with all reactants and products at the reaction temperature. Pd⁰, which has a significant role in the NO-H₂-O₂ reaction, is possibly the active site for NO reduction. The formation of Pd-β hydride deactivates the catalyst for NO reduction. Throughout the entire NO-H₂-O₂ reaction, no N₂O or NO₂ is formed; N₂ is the only N-containing product. The presence of O₂ inhibits the formation of undesirable NH₃. The rate of the NO+H₂ reaction is fast or comparable to that of the H₂+O₂ reaction. The oxidation of Pd⁰ and subsequent agglomeration of PdO are responsible for the decreased NO reduction activity at high temperature.     

Activation of Supported Pd Metal Catalysts for Selective Oxidation of Hydrogen to Hydrogen Peroxide

Catalytic activity of supported Pd metal catalysts (Pd metal deposited on carbon, alumina, gallia, ceria or thoria) showing almost no activity in the liquid-phase direct oxidation of H₂ to H₂O₂ (at 295 K) in acidic medium (0.02 M H₂SO₄) can be increased drastically by oxidizing them using different oxidizing agents, such as perchloric acid, H₂O₂, N₂O and air. In the case of the Pd/carbon (or alumina) catalyst, perchloric acid was found to be the most effective oxidizing agent. The order of the H₂-to-H₂O₂ conversion activity for the perchloric-acid-oxidized Pd/carbon (or alumina) and air-oxidized other metal oxide supported Pd catalysts is as follows: Pd/alumina < Pd/carbon < Pd/CeO₂ < Pd/ThO₂ < Pd/Ga₂O₃. The H₂ oxidation involves lattice oxygen from the oxidized catalysts. The catalyst activation results mostly from the oxidation of Pd metal from the catalyst producing bulk or sub-surface PdO. It also caused a drastic reduction in the H₂O₂ decomposition activity of the catalysts. There exists a close relationship between the H₂-to-H₂O₂ conversion activity and/or H₂O₂ selectivity in the oxidation process and the H₂O₂ decomposition activity of the catalysts; the higher the H₂O₂ decomposition activity, the lower the H₂-to-H₂O₂ conversion activity and/or H₂O₂ selectivity.     

Reduction and oxidation properties of Fe2O3/ZrO2 oxygen carrier for hydrogen production

Fe₂O₃ is a promising oxygen carrier for hydrogen production in the chemical-looping process. A set of kinetic studies on reduction with CH₄, CO and H₂ respectively, oxidation with water and oxygen containing Ar for chemical-looping hydrogen production was conducted. Fe₂O₃ (20 wt.%)/ZrO₂ was prepared by a co-precipitation method. The main variables in the TGA (thermogravimetric analyzer) experiment were temperatures and gas concentrations. The reaction kinetics parameters were estimated based on the experimental data. In the reduction by CH₄, CO and H₂, the reaction rate changed near FeO. Changes in the reaction rate due to phase transformation were observed at low temperature and low gas concentration during the reduction by CH₄, but the phenomenon was not remarkable for the reduction by CO and H₂. The reduction rate achieved using CO and H₂ was relatively faster than achieved using CH₄. The Hancock and Sharp method of comparing the kinetics of isothermal solid-state reactions was applied. A phase boundary controlled model (contacting sphere) was applied to the reduction of Fe₂O₃ to FeO by CH₄, and a different phase boundary controlled model (contacting infinite slab) was fit well to the reduction of FeO to Fe by CH₄. The reduction of Fe₂O₃ to Fe by CO and H₂ can be described by the former phase boundary controlled model (contacting sphere). This phase boundary controlled model (contacting sphere) also fit well for the oxidation of Fe to Fe₃O₄ by water and FeO to Fe₂O₃ by oxygen containing Ar. These kinetics data could be used to design chemical-looping hydrogen production systems.     

Influence of composition of MgAl2O4 supported NiCeO2ZrO2 catalysts on coke formation and catalyst stability for dry reforming of methane

Dry reforming of methane was studied over Ni catalysts supported on γAl₂O₃, CeO₂, ZrO₂ and MgAl₂O₄ (670 °C, 1.5 bar, 16–20 l CH₄ ml_catalyst⁻¹ h⁻¹). It is shown that MgAl₂O₄ supported Ni catalysts promoted with both CeO₂ and ZrO₂ are promising catalysts for dry reforming of methane with carbon dioxide. Within a certain composition range, the simultaneous promotion with CeO₂ and ZrO₂ has great influence on the amount of coke and the catalyst service time. XRD analyses indicate that formation of crystalline Ce_xZr_1−xO₂ mixed oxide phases occurs on double promotion. In particular, incorporation of low amounts of Zr in the CeO₂ fluorite structure provides stable dry reforming catalysis. As shown with TPR, promotion leads to a higher reduced state of Ni. SEM, XRD and TPR analyses demonstrate that highly dispersed, doubly promoted Ni catalysts with a strong metal-support interaction are essential for stable dry reforming and suppression of the formation of carbon filaments.     

Low-temperature catalytic combustion of methane over Pd/CeO2 prepared by deposition–precipitation method

Ceria supported 2 wt% Pd catalysts for low-temperature methane combustion were prepared by the impregnation (IM) and deposition–precipitation (DP) methods, which are denoted as Pd–IM and Pd–DP, respectively. DP was found to be an available method for achieving high activity and stability of the Pd/CeO₂ catalyst. The temperatures for methane ignition (T_10%) and total conversion (T_100%) over Pd–DP are 224 and 300 °C at GHSV of 50,000 h⁻¹, which are 83 and 110 °C lower than the corresponding temperatures of Pd/Al₂O₃. X-ray diffraction (XRD), Raman and X-ray photoelectron spectroscopy (XPS) analyses show that palladium species in Pd–DP is highly dispersed, positively charged and difficultly reduced. Raman spectra disclosed that the largest concentration of defects and/or oxygen vacancies was formed in Pd–DP catalyst. A kind of cationic PdO^δ+ sites with higher binding energies than PdO are in close vicinity to the oxygen vacancies in the CeO₂ support and might act as the active centers for methane oxidation. Furthermore, the deactivation and steam aging tests for Pd–DP showed that the performance of this type of palladium was very stable and could be repeatedly recovered after several long time aging tests.     

Deactivation mechanism of Pd supported on ordered and non-ordered mesoporous silica in the direct H2O2 synthesis using CO2-expanded methanol

The deactivation mechanism of Pd supported on silica and mesoporous silica (SBA-15) using CO₂-expanded methanol as solvent was studied in the direct synthesis of H₂O₂ in batch and semi-continuous batch reactor tests as well as its hydrogenolysis. Fresh and used catalysts were characterized by TPR and CO chemisorption. The results evidence the presence of deactivation, which can be correlated to the loss of accessible active metal surface area due to sintering of Pd, but there is also an effect of the presence of the ordered mesoporous structure and of the reaction conditions. The higher concentration of H₂ in solution in semi-continuous batch reactor tests with respect to batch reactor tests leads to a more relevant deactivation in Pd-SiO₂ with respect to Pd-SBA-15, but a higher initial activity, due to the fact that H₂ accelerates the reduction of the Pd species which are less reducible in Pd-SiO₂ than in Pd-SBA-15. Pd-SBA-15 shows a higher H₂O₂ selectivity and productivity with respect to Pd-SiO₂ in batch reactor tests, related to the presence of easier reducible Pd species. Another difference is related to the different mechanism of sintering. On the SBA-15 support, due to the presence of the ordered mesoporosity, the Pd particles migrate into the SBA-15 channels forming elongated 1D-type particles. In Pd-SiO₂ catalyst, instead, the sintering of the Pd particles leads to large aggregates of Pd particles in the range of 20-25 nm.     

Catalytic syngas production from greenhouse gasses: Performance comparison of Ru-Al2O3 and Rh-CeO2 catalysts

In this work, 3% Ru-Al₂O₃ and 2% Rh-CeO₂ catalysts were synthesized and tested for CH₄-CO₂ reforming activity using either CO₂-rich or CO₂-lean model biogas feed. Low carbon deposition was observed on both catalysts, which negligibly influenced catalytic activity. Catalyst deactivation during temperature programmed reaction was observed only with Ru-Al₂O₃, which was caused by metallic cluster sintering. Both catalysts exhibited good stability during the 70 h exposure to undiluted equimolar CH₄/CO₂ gas stream at 750 °C. By varying residence time in the reactor during CH₄-CO₂ reforming, very similar quantities of H₂ were consumed for water formation. Reverse water-gas shift (RWGS) reaction occurred to a very similar extent either with low or high WHSV values over both catalysts, revealing that product gas mixture contained near RWGS equilibrium composition, confirming the dominance of WGS reaction and showing that shortening the contact time would actually decrease the H₂/CO ratio in the syngas produced by CH₄-CO₂ reforming, as long as RWGS is quasi equilibrated. H₂/CO molar ratio in the produced syngas can be increased either by operating at higher temperatures, or by using a feed stream with CH₄/CO₂ ratio well above 1.     

Regeneration of Pd/TiO2 catalyst deactivated in reductive CCl4 transformations by the treatment with supercritical CO2, ozone in supercritical CO2 or oxygen plasma

Carbonaceous deposits formation was established as the primary reason of Pd/TiO₂ catalyst deactivation during reductive processing of CCl₄ to form hydrodechlorination and oligomerization products. Three methods of carbonaceous deposits elimination were tested: (1) extraction by supercritical CO₂, (2) oxidation by ozone in supercritical CO₂, and (3) low-temperature glow-discharge oxygen plasma treatment. Synchronic thermal analysis confirms effective carbonaceous deposits removal during regeneration by ozone or low temperature glow-discharge oxygen plasma; by XPS deep oxidation of surface Pd after oxidative treatment (by ozone or oxygen plasma) was found. Thus H₂ reduction was proposed as the second step making possible full regeneration of initial catalytic activity of Pd/TiO₂.     

Methanol synthesis over Pd/SiO2 with narrow Pd size distribution prepared by using MCM-41 as a support precursor

All silicious MCM-41 was investigated as a support or a support precursor for Pd/SiO₂ and prepared catalysts were tested for methanol synthesis from CO and H₂. The methods of Pd loading on the MCM-41 were impregnation, seed impregnation and chemical vapor deposition (CVD). For both impregnations, most Pd existed outside of the pore as large particles, and only a small part of Pd was inserted into the pore of MCM-41 retaining the initial structure. On the contrary, in the catalyst prepared by CVD method, the MCM-41 structure was completely destroyed to become amorphous SiO₂. Yet the average Pd particle size in this catalyst was smaller and its distribution was narrower than those of the catalysts prepared by impregnation methods. In the methanol synthesis from CO hydrogenation the catalyst prepared by CVD showed higher methanol selectivity than other MCM-41-derived catalysts. This result was considered to be due to the more uniform distribution of the Pd particle size.     

Influence of flame conditions on the dispersion of Pd on the flame spray-derived Pd/TiO2 nanoparticles

The Pd/TiO₂ nanoparticles containing 5 wt.% Pd were synthesized by one-step flame spray pyrolysis (FSP) under different flame conditions. As revealed by both X-ray diffraction (XRD) and transmission electron microscopy (TEM) results, the average particle sizes of Pd/TiO₂ were increased from 9.7 to 24.6 nm with increasing the precursor concentration and the feed flow rate as well as reduction of the O₂ dispersing gas during FSP synthesis. Although the BET surface area and %anatase phase content were decreased with increasing Pd/TiO₂ particle size, %Pd dispersion as determined from the amounts of CO chemisorption were higher on the larger size FSP-made Pd/TiO₂ nanoparticles. It is suggested that the shorter residence time in flame and/or the lower combustion energy (enthalpy density) resulted in more coverage of Pd surface by the formation of Ti-O groups, rendering lower CO chemisorption ability of the smaller size Pd/TiO₂.     

Improvement of Pt/ZrO2 by CeO2 for high pressure CH4/CO2 reforming

CH₄/CO₂ reforming over Pt/ZrO₂, Pt/CeO₂ and Pt/ZrO₂ with CeO₂ was investigated at 2 MPa. Pt/ZrO₂, which shows stable activity under 0.1 MPa, and Pt/CeO₂ showed gradual deactivation with time at the high pressure. The deactivation was suppressed drastically on Pt/ZrO₂ with CeO₂ prepared by different impregnation order (co-impregnation of Pt and CeO₂ on ZrO₂, and consecutive impregnation of Pt and CeO₂ on ZrO₂). The amount of coke deposition was found insignificant and similar among all the catalysts (including Pt/ZrO₂ and Pt/CeO₂). Catalytic activity after the reaction for 24 h was in agreement with Pt particle size after the reaction for same period, indicating that the difference of the catalytic stability is mainly dependent on the extent of Pt aggregation through catalyst preparation, H₂ reduction, and the CH₄/CO₂ reforming. Pt aggregation and the amount of coke deposition were least pronounced on (Pt–Ce)/ZrO₂ prepared by impregnation of CeO₂ on Pt/ZrO₂ and the catalyst showed highest stability.     

Effect of the reducing agent on the hydrodechlorination of dioxins over 2 wt.% Pd/γ-Al2O3

2-Propanol and molecular H₂ (in methanol (MeOH) and MeOH–water) were examined as reducing agents for the liquid phase hydrodechlorination (HDC) of dioxins over 2 wt.% Pd/γ-Al₂O₃. Different amounts of NaOH were added to the reaction mixtures. The 2-propanol and H₂(g)/MeOH systems presented similar HDC activity. Notwithstanding, Pd sintering and graphitic carbon directly bonded to Pd on catalyst surface was observed on samples used with H₂(g)/MeOH. The addition of water to H₂(g)/MeOH decreased Pd sintering and favored dissolution of sodium compounds. However, dioxin degradation efficiency diminished. By contrast, 2-propanol acting both as reducing agent and solvent provided hydrogen to the HDC reaction, avoided metal sintering and Pd–C formation. Besides, almost complete dioxin degradation under mild reaction conditions was obtained. Kinetic experiments of dioxin HDC with 2-propanol showed a maximum net reaction rate and turnover frequency (TOF) for a given initial concentration of polychlorinated dibenzo-p-dioxins (PCDDs) and polychlorinated dibenzofurans (PCDFs). After that value, both reaction rate and TOF decreased. On the other hand, reaction rates and TOFs of dioxin-like polychlorinated biphenyls (DL-PCBs) linearly increased with concentration.     

Flame-synthesized LaCoO3-supported Pd: 2. Catalytic behavior in the reduction of NO by H2 under lean conditions

A 0.5 wt% Pd/LaCoO₃, prepared by flame-spray pyrolysis (FP), was tested as catalyst for the low-temperature selective reduction of NO by H₂ in the presence of excess O₂. In particular, the effect of the precalcination and prereduction temperature on catalytic activity was compared with that of a similar Pd/LaCoO₃ sample prepared by impregnation with a Pd solution of FP-prepared LaCoO₃. The FP-made catalyst allowed full NO conversion at 150 °C, with 78% selectivity to N₂, thus outperforming the catalytic behavior of the corresponding sample prepared by impregnation. The higher activity of the FP-made catalyst has been attributed to the formation of segregated Co metal particles, not present in the impregnated sample, formed during the precalcination at 800 °C, followed by reduction at 300 °C. Two reaction mechanisms can be deduced from the temperature-programmed experiments. The first of these, occurring at lower temperatures, indicates cooperation between the Pd and Co metal particles, with formation of active nitrates on cobalt, successively reduced by hydrogen spillover from Pd. The second, occurring at higher temperature, allows 50% conversion of NO, with >90% selectivity to N₂, and involves N adatoms formed by dissociative NO adsorption over Pd. Prereduction at 600 °C led to a slight increase in catalytic activity, due to the formation of a PdCo alloy, which is more stable on reoxidization compared with Pd alone. Moreover, the cooperative reaction mechanism seems to be favored by the proximity of Co and Pd in metal particles.