CS‐EWMA Chart for Monitoring Process Dispersion

Control charts are the most extensively used technique to detect the presence of special cause variations in processes. They can be classified into memory and memoryless control charts. Cumulative sum and exponentially weighted moving average control charts are memory‐type control charts as their control structures are developed in such a way that the past information is not ignored as it is done in the case of memoryless control charts, like the Shewhart‐type control charts. The present study is based on the proposal of a new memory‐type control chart for process dispersion. This chart is named as CS‐EWMA chart as its plotting statistic is based on a cumulative sum of the exponentially weighted moving averages. Comparisons with other memory charts used to monitor the process dispersion are done by means of the average run length. An illustration of the proposed technique is done by applying the CS‐EWMA chart on a simulated dataset. Copyright © 2012 John Wiley & Sons, Ltd.     

CRPS chart: Simultaneously monitoring location and scale under data‐rich environment

The detection performance of a conventional control chart is usually degraded by a large sample size as in Wang and Tsung. This paper proposes a new control chart under data‐rich environment. The proposed chart is based on the continuous ranked probability score and aims to simultaneously monitor the location and the scale parameters of any continuous process. We simulate different monitoring schemes with various shift patterns to examine the chart performance. Both in‐control and out‐of‐control performances are studied through simulation studies in terms of the mean, the standard deviation, the median, and some percentiles of the average run length distribution. Simulation results show that the proposed chart keeps a high sensitivity to shifts in location and/or scale without any distributional assumptions, and the outperformance improves, as the sample size becomes larger. Examples are given for illustration.     

An Efficient Nonparametric EWMA Wilcoxon Signed‐Rank Chart for Monitoring Location

The statistical performance of traditional control charts for monitoring the process shifts is doubtful if the underlying process will not follow a normal distribution. So, in this situation, the use of a nonparametric control charts is considered to be an efficient alternative. In this paper, a nonparametric exponentially weighted moving average (EWMA) control chart is developed based on Wilcoxon signed‐rank statistic using ranked set sampling. The average run length and some other associated characteristics were used as the performance evaluation of the proposed chart. A major advantage of the proposed nonparametric EWMA signed‐rank chart is the robustness of its in‐control run length distribution. Moreover, it has been observed that the proposed version of the EWMA signed‐rank chart using ranked set sampling shows better detection ability than some of the competing counterparts including EWMA sign chart, EWMA signed‐rank chart, and the usual EWMA control chart using simple random sampling scheme. An illustrative example is also provided for practical consideration. Copyright © 2016 John Wiley & Sons, Ltd.     

A EWMA Control Chart for Exponential Distributed Quality Based on Moving Average Statistics

We propose an exponentially weighted moving average (EWMA) control chart for monitoring exponential distributed quality characteristics. The proposed control chart first transforms the sample data to approximate normal variables, then calculates the moving average (MA) statistic for each subgroup, and finally constructs the EWMA statistic based on the current and the previous MA statistics. The upper and the lower control limits are derived using the mean and the variance of EWMA statistics. The in‐control and the out‐of‐control average run lengths are derived and tabularized according to process shift parameters and smoothing constants. It is shown that the proposed control chart outperforms the MA control chart for all shift parameters. Copyright © 2015 John Wiley & Sons, Ltd.     

A New Cumulative Sum Quality Control Scheme for Monitoring the Process Mean

A control chart is a powerful statistical process monitoring tool that is frequently used in many industrial and service organizations to monitor in‐control and out‐of‐control performances of the manufacturing processes. Cumulative sum (CUSUM) and exponentially weighted moving average (EWMA) control charts have been recognized as potentially powerful tool in quality and management control. These control charts are sensitive to both small and moderate changes in the process. In this paper, we propose a new CUSUM (NCUSUM) quality control scheme for efficiently monitoring the process mean. It is shown that the classical CUSUM control chart is a special case of the proposed controlling scheme. The NCUSUM control chart is compared with some of the recently proposed control charts by using characteristics of the distribution of run length, i.e. average run length, median run length and standard deviation of run length. It is worth mentioning that the NCUSUM control chart detects the random shifts in the process mean substantially quicker than the classical CUSUM, fast initial response‐based CUSUM, adaptive CUSUM with EWMA‐based shift, adaptive EWMA and Shewhart–CUSUM control charts. An illustrative example is given to exemplify the implementation of the proposed quality control scheme. Copyright © 2013 John Wiley & Sons, Ltd.     

An exponentially weighted moving average chart based on likelihood‐ratio test for monitoring Weibull mean and variance with subgroups

Monitoring changes in the Weibull mean and variance simultaneously is of interest in quality control. The mean and variance of a Weibull process are determined by its shape and scale parameters. Most studies are focused on monitoring the Weibull scale parameter with fixed shape parameter or the Weibull shape parameter with fixed scale parameter. In this paper, we propose an exponentially weighted moving average chart based on the likelihood‐ratio test and an inverse error function called ELR chart to monitor changes in the Weibull mean and variance simultaneously. The simulation approach is used to derive the average run length. We compare our proposed chart with other existing control charts for 3 cases, including scale parameter changes with fixed shape parameter, shape parameter changes with fixed scale parameter, and both parameters changes. The results show that the ELR chart outperforms the other control charts in terms of average run length in most cases. Two numerical examples are used to illustrate the applications of the proposed control chart.     

Monitoring compositional data using multivariate exponentially weighted moving average scheme

Recently, the monitoring of compositional data by means of control charts has been investigated in the statistical process control literature. In this article, we develop a Phase II multivariate exponentially weighted moving average control chart, for the continuous surveillance of compositional data based on a transformation into coordinate representation. We use a Markov chain approximation to determine the performance of the proposed multivariate control chart. The optimal multivariate exponentially weighted moving average smoothing constants, control limits, and out‐of‐control average run lengths have been computed for different combinations of the in‐control average run lengths and the number of variables. Several tables are presented and enumerated to show the statistical performance of the proposed control chart. An example illustrates the use of this chart on an industrial problem from a plant in Europe.     

New Exponentially Weighted Moving Average Control Charts for Monitoring Process Dispersion

Exponentially weighted moving average (EWMA) control charts have received considerable attention for detecting small changes in the process mean or the process variability. Several EWMA control charts are constructed using logarithmic and normalizing transformations on unbiased sample variance for monitoring changes in the process dispersion. In this paper, we propose new EWMA control charts for monitoring process dispersion based on the best linear unbiased absolute estimators obtained under simple random sampling (SRS) and ranked set sampling (RSS) schemes, named EWMA‐SRS and EWMA‐RSS control charts. The performance of the proposed EWMA control charts is evaluated in terms of the average run length and standard deviation of run length, estimated by using Monte Carlo simulations. The proposed EWMA control charts are then compared with their existing counterparts for detecting increases and decreases in the process dispersion. It turns out that the EWMA‐RSS control chart performs uniformly better than its analogues for detecting overall changes in process dispersion. Moreover, the EWMA‐SRS chart significantly outperforms the existing EWMA charts for detecting increases in process variability. A real data set is also used to explain the construction and operations of the proposed EWMA control charts. Copyright © 2013 John Wiley & Sons, Ltd.     

A new adaptive CUSUM control chart for detecting the multivariate process mean

We propose a new multivariate CUSUM control chart, which is based on self adaption of its reference value according to the information from current process readings, to quickly detect the multivariate process mean shifts. By specifying the minimum magnitude of the process mean shift in terms of its non‐centrality parameter, our proposed control chart can achieve an overall performance for detecting a particular range of shifts. This adaptive feature of our method is based on two EWMA operators to estimate the current process mean level and make the detection at each step be approximately optimal. Moreover, we compare our chart with the conventional multivariate CUSUM chart. The advantages of our control chart detection for range shifts over the existing charts are greatly improved. The Markovian chain method, through which the average run length can be computed, is also presented. Copyright © 2010 John Wiley & Sons, Ltd.     

New EWMA control charts for monitoring process dispersion using auxiliary information

The exponentially weighted moving average (EWMA) control chart is a well‐known statistical process monitoring tool because of its exceptional pace in catching infrequent variations in the process parameter(s). In this paper, we propose new EWMA charts using the auxiliary information for efficiently monitoring the process dispersion, named the auxiliary‐information–based (AIB) EWMA (AIB‐EWMA) charts. These AIB‐EWMA charts are based on the regression estimators that require information on the quality characteristic under study as well as on any related auxiliary characteristic. Extensive Monte Carlo simulation are used to compute and study the run length profiles of the AIB‐EWMA charts. The proposed charts are comprehensively compared with a recent powerful EWMA chart—which has been shown to be better than the existing EWMA charts—and an existing AIB‐Shewhart chart. It turns out that the proposed charts perform uniformly better than the existing charts. An illustrative example is also given to explain the implementation and working of the AIB‐EWMA charts.     

New memory‐type dispersion control charts

The exponentially weighted moving average (EWMA) control chart is a memory‐type process monitoring tool that is frequently used to monitor small and moderate disturbances in the process mean and/or process dispersion. In this study, we propose 2 new memory‐type control charts for monitoring changes in the process dispersion, namely, the generally weighted moving average and the hybrid EWMA charts. We use Monte Carlo simulations to compute the run length profiles of the proposed control charts. The run length comparisons of the proposed and existing charts reveal that the generally weighted moving average and hybrid EWMA charts provide better protection than the existing EWMA chart when detecting small to moderate shifts in the process dispersion. An illustrative dataset is also used to show the superiority of the proposed charts over the existing chart.     

A moving average control chart using a robust scale estimator for process dispersion

Control charts are one of the most powerful tools used to detect and control industrial process deviations in statistical process control. In this paper, a moving average control chart based on a robust scale estimator of standard deviation, namely, the sample median absolute deviation (MAD) statistic, for monitoring process dispersion, is proposed. A simulation study is conducted to evaluate the performance of the proposed moving average median absolute deviation (MA‐MAD) chart, in terms of average run length for various distributions. The results show that the moving average MAD chart performs well in detecting small and moderate shifts in process dispersion, especially when the normality assumption is violated. In addition, this chart is very efficient, especially when the quality characteristic follows a skewed distribution. Numerical and simulated examples are given at the end of the paper.     

Mixed Cumulative Sum–Exponentially Weighted Moving Average Control Charts: An Efficient Way of Monitoring Process Location

Shewhart, exponentially weighted moving average (EWMA), and cumulative sum (CUSUM) charts are famous statistical tools, to handle special causes and to bring the process back in statistical control. Shewhart charts are useful to detect large shifts, whereas EWMA and CUSUM are more sensitive for small to moderate shifts. In this study, we propose a new control chart, named mixed CUSUM‐EWMA chart, which is used to monitor the location of a process. The performance of the proposed mixed CUSUM‐EWMA control chart is measured through the average run length, extra quadratic loss, relative average run length, and a performance comparison index study. Comparisons are made with some existing charts from the literature. An example with real data is also given for practical considerations. Copyright © 2014 John Wiley & Sons, Ltd.     

A double exponentially weighted moving average control chart for monitoring COM‐Poisson attributes

The Conway‐Maxwell‐Poisson (COM‐Poisson) distribution is a two‐parameter generalization of the Poisson distribution, which can be used for overdispersed or underdispersed count data and also contains the geometric and Bernoulli distributions as special cases. This article presents a double exponentially weighted moving average control chart with steady‐state control limits to monitor COM‐Poisson attributes (regarded as CMP‐DEWMA chart). The performance of the proposed control chart has been evaluated in terms of the average, the median, and the standard deviation of the run‐length distribution. The CMP‐DEWMA control chart is studied not only to detect shifts in each parameter individually but also in both parameters simultaneously. The design parameters of the proposed chart are provided, and through a simulation study, it is shown that the CMP‐DEWMA chart is more effective than the EWMA chart at detecting downward shifts of the process mean. Finally, a real data set is presented to demonstrate the application of the proposed chart.     

Progressive Mean Control Chart for Monitoring Process Location Parameter

Control charts are widely used for process monitoring. They show whether the variation is due to common causes or whether some of the variation is due to special causes. To detect large shifts in the process, Shewhart‐type control charts are preferred. Cumulative sum (CUSUM) and exponentially weighted moving average (EWMA) control charts are generally used to detect small and moderate shifts. Shewhart‐type control charts (without additional tests) use only current information to detect special causes, whereas CUSUM and EWMA control charts also use past information. In this article, we proposed a control chart called progressive mean (PM) control chart, in which a PM is used as a plotting statistic. The proposed chart is designed such that it uses not only the current information but also the past information. Therefore, the proposed chart is a natural competitor for the classical CUSUM, the classical EWMA and some recent modifications of these two charts. The conclusion of this article is that the performance of the proposed PM chart is superior to the compared ones for small and moderate shifts, and its performance for large shifts is better (in terms of the average run length). Copyright © 2012 John Wiley & Sons, Ltd.     

A Control Chart for the Multivariate Coefficient of Variation

Existing charts in the literature usually monitor either the mean or the variance of the process. However, in certain scenarios, the practitioner is not interested in the changes in the mean or the variance but is instead interested in monitoring the relative variability compared with the mean. This relative variability is called the coefficient of variation (CV). In the existing literature, none of the control charts that monitor the CV are applied for multivariate data. To fill this gap in research, this paper proposes a CV chart that monitors the CV for multivariate data. To the best of the authors' knowledge, this proposed chart is the first control chart for this purpose. The distributional properties of the sample CV for multivariate data and the procedures to implement the chart are presented in this paper. Formulae to compute the control limits, the average run length, the standard deviation of the run length, and the expected average run length for the case of unknown shift size are derived. From the numerical examples provided, the effects of the number of variables, the sample size, the shift size and the in‐control value of the CV are studied. Finally, we demonstrate the usefulness and applicability of the proposed chart on real data. Copyright © 2015 John Wiley & Sons, Ltd.     

New GWMA‐CUSUM control chart for monitoring the process dispersion

The cumulative sum (CUSUM) and exponentially weighted moving average (EWMA) control charts have been widely accepted because of their fantastic speed in identifying small‐to‐moderate unusual variations in the process parameter(s). Recently, a new CUSUM chart has been proposed that uses the EWMA statistic, called the CS‐EWMA chart, for monitoring the process variability. On similar lines, in order to further improve the detection ability of the CS‐EWMA chart, we propose a CUSUM chart using the generally weighted moving average (GWMA) statistic, named the GWMA‐CUSUM chart, for monitoring the process dispersion. Monte Carlo simulations are used to compute the run length profiles of the GWMA‐CUSUM chart. On the basis of the run length comparisons, it turns out that the GWMA‐CUSUM chart outperforms the CUSUM and CS‐EWMA charts when identifying small variations in the process variability. A simulated dataset is also used to explain the working and implementation of the CS‐EWMA and GWMA‐CUSUM charts.     

A New Exponentially Weighted Moving Average Control Chart for Monitoring Process Dispersion

Exponentially weighted moving average (EWMA) control charts have been widely recognized as an advanced statistical process monitoring tool due to their excellent performance in detecting small to moderate shifts in process parameters. In this paper, we propose a new EWMA control chart for monitoring the process dispersion based on the best linear unbiased absolute estimator (BLUAE) obtained under paired ranked set sampling (PRSS) scheme, which we name EWMA‐PRSS chart. The performance of the EWMA‐PRSS chart is evaluated in terms of the average run length and standard deviation of run length, estimated using Monte Carlo simulations. These control charts are compared with their existing counterparts for detecting both increases and decreases in the process dispersion. It is observed that the proposed EWMA‐PRSS chart performs uniformly better than the EWMA dispersion charts based on simple random sampling and ranked set sampling (RSS) schemes. We also construct an EWMA chart based on imperfect PRSS (IPRSS) scheme, named EWMA‐IPRSS chart, for detecting overall changes in the process variability. It turns out that, with reasonable assumptions, the EWMA‐IPRSS chart outperforms the existing EWMA dispersion charts. A real data set is used to explain the construction and operation of the proposed EWMA‐PRSS chart. Copyright © 2014 John Wiley & Sons, Ltd.     

A New Maximum EWMA Control Chart for Simultaneously Monitoring Process Mean and Dispersion Using Auxiliary Information

The maximum exponentially weighted moving average (MaxEWMA) control charts have gained considerable attention for simultaneously detecting both increases and decreases in the mean and/or dispersion of a process. In this paper, we propose a new auxiliary information‐based (AIB) MaxEWMA control chart, called the AIB‐MaxEWMA chart. The AIB‐MaxEWMA chart encompasses the existing MaxEWMA chart. Extensive Monte Carlo simulations are performed to evaluate the average run length, standard deviation of the run length, and diagnostic abilities of the AIB‐MaxEWMA chart. An extensive comparison reveals that the AIB‐MaxEWMA chart performs uniformly better than the MaxEWMA chart. An example is also used to explain the implementation and working of the AIB‐MaxEWMA chart. Copyright © 2017 John Wiley & Sons, Ltd.     

A moving average S control chart for monitoring process variability

An efficient alternative to the S control chart for detecting shifts of small magnitude in the process variability using a moving average based on the sample standard deviation s statistic is proposed. Control limit factors are derived for the chart for different values of sample size and span w. The performance of the moving average S chart is compared to the S chart in terms of average run length. The result shows that the performance of moving average S chart for varying values of w outweigh those of the S chart for small and moderate shifts in process variability.