共查询到18条相似文献,搜索用时 140 毫秒
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轧辊磨削质量直接影响冷轧带钢的质量。从磨削加工的特点入手,分析了走刀痕产生的原因,认为磨床设备精度差、砂轮材质不均、砂轮修磨形状不良、轧辊辊型偏差大、磨削参数不匹配、磨削液循环过滤不良都会导致走刀痕。举例说明了不同分布特征走刀痕缺陷的控制方法。磨削参数不匹配导致的走刀痕,主要通过调整各个磨削阶段的磨削压力、砂轮转速和横移速度、增加磨削道次来改进磨削质量。若辊型偏差大于50μm,主要通过优化磨削进给量或分段控制磨削参数的方法,将辊型偏差控制在20μm以内,然后再采用正常的磨削参数进行磨削,控制走刀痕的产生。 相似文献
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影响铝箔轧辊寿命因素有两个:一是磨削时的磨损,二是在轧制过程中表层剥落。分析剥落的原因,采取相应的措施就能提高轧辊的寿命。 相似文献
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针对轧钢厂GCr15轴承钢240 mm × 240 mm方坯粗轧阶段轧辊磨损较严重的情况,采用Archard磨损数学模型模拟分析了轧件压下量、轧辊硬度、热传导系数及摩擦因子在一道次成形后对轧辊磨损规律的影响。模拟结果表明,轧辊硬度越高,轧辊抗磨损能力越强;热传导系数对轧辊磨损的影响较小;当摩擦因子f>0.25时,其摩擦因子对轧辊磨损量变化明显;当轧件压下量在△h<50 mm 时,轧件压下量对轧辊的磨损量影响显著。根据所得结果,结合现场轧制工艺和轧辊材质,将使用的球墨铸铁Ⅰ轧辊[抗拉强度≥400 MPa,硬度HRC值40,热传导系数18 kW/(m2·℃),摩擦因子0.3]改成球墨铸铁Ⅱ轧辊[抗拉强度≥500 MPa,硬度HRC值45,热传导系数17kW,/(m2·℃),摩擦因子0.2],并将压下量由70 mm降至50 mm,使轧辊单槽过钢量由优化前10000 t提高至优化后的18000~20000 t。 相似文献
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热轧生产作为板带轧制的首道工艺,轧辊异常消耗与磨削次数影响着机组的生产能力,同时影响板形,迫切需要建立磨损情况的准确预报。以唐钢2050粗轧机组为研究对象,充分考虑粗轧工艺特点,结合实际工况,分析了轧辊磨损机理。为更好地了解轧辊沿长度方向上各点的磨损情况,对轧辊进行了划分条元,同时利用划分条元建立了单位辊间压力的理论模型。针对工作辊与支撑辊的不同磨损情况,建立了区别于不同轧辊的磨损理论模型,同时根据辊间压力模型与轧辊磨损模型,开发了一套粗轧机组轧辊磨损预报模型软件。该软件可以显示轧制一定里程后轧辊各个样本点的磨损情况,形成轧辊磨损规律曲线。同时采用离散分段法分别计算支撑辊和工作辊磨损量分布,为后续轧制工艺提供了精确的轧辊磨损预报,确保轧件产品的质量,同时提高了机组的轧制稳定性与轧制效率。 相似文献
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YANG Guang-hui CAO Jian-guo ZHANG Jie SONG Ping YAN Tan-li RAO Ke-feng 《钢铁研究学报(英文版)》2012,19(1):31-35
In order to solve the difficult profile and flatness control problem of wide non-oriented electrical steel sheets, the factors such as the relationship between strip crown control and strip width, the relationship between the maximum wearing value of work roll and the number of a rolling campaign and the wear contour change of work roll were analyzed on the basis of industrial test. Through analyzing the rolling process characteristics of non-oriented electrical steel sheets, the ASR (asymmetry self-compensating work rolls) shape control technology and its roll shifting strategy of the wider non-oriented electrical steel sheets was proposed and developed. When the technology was applied, the number of the wide non-oriented electrical steel (23 mm×1280 mm) in one rolling campaign rose from 40 coils of the trial production to 70 coils of the industrial production, the ratio of the measured strip crown less than 45 μm was increased from 500% to 949%, and the ratio of the measured strip crown more than 60 μm was decreased from 200% to 07%. 相似文献
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This study presents an experimental program to investigate the shear capacity of precast reinforced concrete box culverts. Each culvert was subjected to monotonically increasing load through a 254?mm×508?mm (10?in.×20?in.) load plate in order to simulate the HS20 truckload per AASHTO 2005. Instrumentation included strain gauges, high-resolution laser deflection sensor, and automated data acquisition. Four tests were conducted on 1.22?m×1.22?m×1.22?m (4?ft×4?ft×4?ft) box culverts. The location of the load plate was varied to identify the position, which introduces the maximum shear stresses. Laser sensor data and dial gauge readings were recorded to measure the deflection profile of the box culvert. Strain gauges were placed on the steel reinforcement to measure axial strain at locations of maximum positive and negative bending moments. The test results include reporting the loads at which each crack initiated and propagated. The displacement profile of the top slab from the laser instrumentation output along with the load versus maximum deflection for each culvert is also reported. 相似文献
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以乙二醇与三乙醇胺为原料、无水乙醇为溶剂配制复合助磨剂。将复合助磨剂分别与滚筒渣、脱硫渣和热闷渣进行混合后,利用行星式球磨机进行粉磨。研究钢渣的化学成分与矿物组成、不同助磨剂对钢渣超微粉粒度分布的影响、复合助磨剂对钢渣超微粉的作用机理。结果表明,当乙二醇、三乙醇胺与无水乙醇按体积比2∶2∶2配制复合助磨剂,以钢渣∶复合助磨剂质量体积比为450 g∶6 mL时,钢渣超微粉的粒度分布最佳,即d90为9.14~9.28、d50为3.31~4.20、d10为0.99~1.04和d90-d10为8.11~8.24 μm,其中复合助磨剂对脱硫渣的助磨效果最佳。 相似文献
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WANG Chengquan YE Changhong ZHANG Yujun YU Yan FANG Yuan 《Baosteel Technical Research》2019,13(2):32-38
In the strip-casting process,the surface topography of the casting roll has a significant influence on the solidification microstructure and surface quality of the as-cast strip. Shot-blasting treatment is an important way to achieve a suitable surface topography on the casting roll. In this study,a casting roll of beryllium copper alloy was shot blasted using steel pellets in the laboratory,resulting in a randomly distributed discontinuous peak and dent surface topography,in which cold deformation-slip bands and fine-deformation twins were formed. The thickness of the deformed copper alloy was about 100 μm during the shot-blasting process,and the copper hardness value increased significantly within 40 μm of the surface,with a maximum increase of more than 20% compared to the mean substrate hardness value. Within 60-100 μm of the surface,the hardness at the peak position was still higher than the copper substrate mean value,but the hardness at the dents was not,which was mainly due to the copper alloy slip and twinning deformation mechanisms. The surface hardness was similar to that of the substrate after the shot-blasted sample had been subjected to thermal shock. The molten steel first chilled and nucleated at the surface peaks of the casting roll;furthermore,fine dendrites grew and crossed over the middle of the dents. Therefore,the peak intervals of the shot-blasted surface are an important factor in solidification quality control. 相似文献