Defect Structure of α-Al2O3 Doped with Titanium

Titanium-doped α-Al₂O₃ exhibits a high-temperature conductivity which is ionic at high oxygen pressures and electronic at low oxygen pressures. Both are isotropic. The temperature dependence of conductivity under conditions where equilibrium with the atmosphere is not maintained indicates both the position of the energy level of titanium (Ti_Al^x) in the forbidden gap and the temperature dependence of the mobility of the native ionic defects (Al vacancies, V _Al^m). Optical absorption responsible for the pink color of the reduced crystals is measured as a function of p o₂ and is used to determine concentrations of Ti³⁺ and Ti⁴⁺. Parameters for the equilibrium constants of the reactions involving electrons by which the composition of Al₂O₃:Ti and undoped Al₂O₃ is varied are determined. The chemical diffusion data by Jones et al. are described quantitatively.     

Yttrium, an Isoelectric Donor in α - Al2O3

Measurements of dc electrical conductivity and emf of single crystal and polycrystalline α-Al₂O₃ doped, respectively, with 100 and 300 ppm yttrium show that yttrium, although isoelectronic with aluminum, is a donor. The electronic energy level of the donor is attributed to O^2- next to Y³⁺, its level being forced up as a result of the large size of the yttrium ion. The donor activity of Y supports the view that the favorable effect of Y on the oxidation of super alloys is due to reduced diffusion of Al in the bulk through a reduced concentration of Al_i^… without a marked increase in the concentration of V^…_Al.     

The Defect Structure of Unintentionally Doped α-Al2O3 Crystals

Electrical conductivity and the ionic and electronic transference numbers were determined for two types of unintentionally doped single crystalline sapphire for current directions perpendicular to the r plane (1102). One was acceptor dominated and the other was initially donor (H_i^x) dominated, changing to acceptor domination after a prolonged anneal at 1600°C. The positions of the electronic energy levels of dominant impurities and the constants regulating the oxidation-reduction of these impurities and of pure Al₂O₃ are determined. The latter shows a discrepancy with an expression reported previously.     

Modification of αAI2O3 Platelet/ZrO2 Matrix Interface by Epitaxial Growth of β-AI2O3 on the α-AI2O3

An epitaxial β-alumina crystal growth method was used to modify α-AI₂O₃ platelet surfaces before inclusion as a reinforcing phase in partially stabilized zirconia (3Y-TZP). The as-grown surface phase was Na-β"-AI₂O₃. This was converted to Ca-β"-AI₂O₃ by ion exchange, as the latter is more temperature-stable at composite sintering temperatures. The conditions of formation, thermal stability, and chemical compatibility of these interfacial phases were examined. α-AI₂O₃ platelets with Ca-β"-AI₂O₃ film were incorporated into 3Y-TZP. The β"-AI₂O₃/ZrO₂ interface was found to promote platelet debonding and pullout, thus enhancing the α-AI₂O₃ platelet/crack interactions during the fracture process.     

Atomistic Simulation of Defect Structures and Ion Transport in α-Fe2O3 and α-Cr2O3

Computer-modelling techniques are applied to the calculation of defect formation and migration energies in α-Fe₂O₃ and α-Cr₂O₃: both electronic and lattice defects are considered. The results are used to predict Arrhenius energies for cation and anion migration in different composition and temperature regimes and show reasonable agreement with experimental data where these are available.     

Initial Sintering of α-Cr2O3

Since the difference between oxygen-ion and cation diffusion coefficients is greater for α-Cr₂O₃ than for α-Fe₂O₃ or α-Al₂O₃, a study of initial-sintering kinetics was undertaken to show unequivocally which species is rate controlling. Fine powders of α-Cr₂O₃, obtained by thermal decomposition of reagent-grade (NH₄)₂Cr₂O₇, were lightly compacted and their isothermal rates of shrinkage were determined between 1050° and 1300°C. Resultant data follow volume-diffusion sintering models, and calculated diffusion coefficients agree with, those measured for oxygen ions in α-Cr₂O₃. There is little evidence that oxygen diffusion along grain boundaries becomes so enhanced that chromium ions are left in control of the process.     

Anion Diffusion in α-Cr2O3

Oxygen-18 exchange between gaseous oxygen, held at a pressure of 125 mm Hg in a Pt10Rh chamber, and spheres of α-Cr₂O₃ containing three or less grains was determined from 1100° to 1450°C. Isotope equilibrium on crystal surfaces appears to be quickly established, and the rate-determining factor is self-diffusion conforming to the relation D = 15.9 exp(-101,000/ RT) cm²sec⁻¹. Changing sphere diameters caused no detectable variation in diffusion coefficients. Anions are the much slower diffusing species in this oxide.     

Nanocrystalline α-Al2O3 Using Sucrose

Nanocrystalline α-Al₂O₃ ceramic powders have been prepared from an aqueous solution of aluminum nitrate and sucrose. Soluble Al ion-sucrose solution forms the precursor material once it is completely dehydrated. Heat treatment of the dehydrated precursors at low temperature (600°C) results in the formation of porous single-phase α-Al₂O₃. The precursor and heat-treated powders have been characterized by X-ray diffraction (XRD), transmission electron microscopy (TEM), and BET surface area analysis. The phase-pure nanocrystalline α-Al₂O₃ particles had an average specific surface area of >190 m²/g, with an average pore size between 18 and 25 nm.     

Refractory α-SiAlON Containing La2O3

Refractory Y-α-SiAlON with elongated grain morphology was obtained by utilizing La₂O₃ as a densification aid, which resulted in excellent room-temperature and high-temperature strength. Room-temperature strength of 1000 MPa was achieved when La₂O₃ was augmented by adding Y₂O₃ or removing AlN. With only La₂O₃, a temperature-independent strength of 800–950 MPa was maintained up to 1100°C, then gradually decreasing by 25% when reaching 1300°C. The R-curve measurements of fracture toughness showed relatively little dependence on microstructure, consistent with a strong interface that suppresses grain boundary decohesion. Compared with other densification aids such as SiO₂, Al₂O₃, Sc₂O₃, Y₂O₃, and Lu₂O₃, a finer microstructure was obtained by using La₂O₃. High nitrogen content in the residual La–Si–Al–O–N glass in equilibrium with the nitrogen-rich α-SiAlON is suggested to be the cause of these findings.     

Low-Activation-Energy Conduction in Polycrystalline α-AI2O3 Doped with Si and Na

Polycrystalline AI₂O₃ containing a glassy aluminosilicate second phase displays a low-activation-energy conductivity when Na is present. The conductivity is ionic in nature at high oxygen pressure and electronic at low oxygen pressure and is attributed to the migration of Na⁺ ions and electrons through the second phase present at triple junctions. A smaller low-activation-energy conductivity is found in the absence of sodium, but in that case the low-activation-energy branch has different properties. AI₂O₃:Na without silicon bas no low-temperature low-activation-energy branch.     

α-Al2O3 (0001) Surfaces: Atomic and Electronic Structure

New results on the     R ± 9° reconstructed α-Al₂O₃ (0001) surface, which can be obtained after heating at high temperature (1400°C) under vacuum, are presented. The atomic structure has been studied by combining low-energy electron diffractometry and grazing incidence X-ray scattering. The surface structure is found to be perfectly commensurable with the underlying bulk lattice. The surface consists of hexagonal zones of two, nearly perfect, close-packed Al (111) planes separated by a defect of hexagonal periodicity with a parameter of 26.44 Å. This model is consistent with previous surface studies of this reconstruction. The electronic structure has been investigated using valence band photoemission spectroscopy, X-ray absorption spectroscopy at the O K edge, electron energy loss spectroscopy, and X-ray-induced Auger electron spectroscopy. Interpretation of these experimental data in the frame of a self-consistent, tight-binding calculation leads to the conclusion that the     R ± 9° reconstructed surface is more covalent than the (1 × 1) surface. Significant changes in the; Al-O hybridizations are observed; these are likely due to a difference in the interatomic distances along the [0001] axis (relaxations). The increase of covalent character is mainly due to a strong decrease of the Madelung field on the reconstructed surface.     

Influence of Cr and Fe on Formation of α-Al2O3 from γ-Al2O3

The effect of Cr and Fe in solid solution in γ-Al₂O₃ on its rate of conversion to α-Al₂O₃ at 1100°C was studied by X-ray diffraction. The δ form of Al₂O₃ was the principal intermediate phase produced from both pure γ-Al₂O₃ and that containing Fe³⁺ in solid solution, although addition of Fe greatly reduced crystallinity. Reflectance spectra and magnetic susceptibilities showed that Cr exists as Cr⁶⁺ in γ-Al₂O₃ and as Cr³⁺ in α-Al₂O₃, with θ-Al₂O₃ as the intermediate phase. The intermediates formed rapidly, and the rates of their conversion to α-Al₂O₃ were increased by 2 and 5 wt% additions of Fe and decreased by 2 and 4 wt% additions of Cr. An approximately linear relation observed between α-Al₂O₃ formation and decrease in specific surface area was only slightly affected by the added ions. This relation can be explained by a mechanism in which the sintering of δ- or θ-Al₂O₃, within the aggregates of their crystallites, is closely coupled with conversion of cubic to hexagonal close packing of O^2- ions by synchro-shear.     

Electrical Conduction in β-Bi2O3 Doped with Sb2O3

Electrical conduction in tetragonal β-Bi₂O₃ doped with Sb₂O₃ was investigated by measuring electrical conductivity, ionic transference number, and Seebeck coefficient. The β-Bi₂O₃ doped with 1 to 10 mol% Sb₂O₃ was stable up to 600°C and showed an oxygen ionic and electronic mixed conduction, where the electron conduction was predominant at low oxygen pressures. The oxygen-ion conductivity showed a maximum at 4 mol% Sb₂O₃, whereas the activation energy for the ionic conduction remained unchanged for 4 to 10 mol% Sb₂O₃-doped specimens. These results were interpreted in terms of the oxygen vacancy concentration and the distortion of the tetragonal structure. The electron conductivity and its oxygen pressure dependence decreased with increasing Sb₂O₃ content. The fact that Sb⁵⁺ is partially reduced by excess electrons in heavily doped β specimens at low oxygen pressures is explained.     

Kinetics of Precipitation of α-Al2O3 in Polycrystalline Supersaturated MgO - 2Al2O3 Spinel Solid Solution

Supersaturated polycrystals of solid-solution spinel were heat-treated below the solvus temperature. Precipitation of α-alumina was examined by X-ray diffraction, microprobe, and scanning transmission electron microscopy. Precipitation kinetics followed classical time-temperature-transformation behavior: the precipitation rate was growth controlled at large undercoolings and nucleation controlled at low undercoolings. Scanning transmission electron microscopy and microprobe analysis revealed that the growth of precipitates was limited by interface reaction. Nucleation occurred throughout the polycrystal and was probably promoted by the grain boundaries. Precipitation was accompanied by the growth of pores at interfaces, presumably to accommodate the change in volume required by the phase transformation. Our observations in polycrystals contrast sharply with single-crystal work, where it has been reported that nucleation occurs at the free surface and that the formation of α-alumina is preceded by metastable phases.     

Electrical Conductivity of Polycrystalline A12O3 Doped with Silicon

Direct current conductivity was measured for polycrystalline Alz03 doped with silicon, which is found to act as a single donor, the donor level lying ∼165 kJ/mol (∼1.7 eV) below the conduction band. Silicon in excess of the solubility limit (∼220 ppm at 1500°C, 300 ppm at 1600°C) is present as a glassy aluminosilicate second phase. Silicon dissolved in Al₂O₃ tends to segregate at grain boundaries.     

Oxygen Mobility in Polycrystalline NiCr2O4 and α-Fe2O3

Oxygen diffusion coefficients have been determined for polycrystalline samples of NiCr₂O₄ and α-Fe₂O₃ by exchange measurements with oxygen gas containing the stable isotope¹⁸O, using mass spectrometer analysis. Oxygen diffusion in NiCr₂O₄ can be represented by the equation D = 0.017 exp (-65,400/RT); oxygen diffusion in α-Fe₂O₃ can be represented by the equation D = 1 × 10¹¹ exp (-146,000/RT). The large difference between D₀ and activation energy for these materials suggests that different diffusion mechanisms are involved.     

Conversion from β-Ce2O3·11Al2O3 to α-Al2O3 in Tetragonal ZrO2 Matrix

Composites of β-Ce₂O₃·11Al₂O₃ and tetragonal ZrO₂ were fabricated by a reductive atmosphere sintering of mixed powders of CeO₂, ZrO₂ (2 mol% Y₂O₃), and Al₂O₃. The composites had microstructures composed of elongated grains of β-Ce₂O₃·11Al₂O₃ in a Y-TZP matrix. The β-Ce₂O₃·11Al₂O₃ decomposed to α-Al₂O₃ and CeO₂ by annealing at 1500°C for 1 h in oxygen. The elongated single grain of β-Ce₂O₃·11Al₂O₃ divided into several grains of α-Al₂O₃ and ZrO₂ doped with Y₂O₃ and CeO₂. High-temperature bending strength of the oxygen-annealed α-Al₂O₃ composite was comparable to the β-Ce₂O₃·11Al₂O₃ composite before annealing.     

Fabrication of Nano-Scaled α-Al2O3 Crystallites Through Heterogeneous Precipitation of Boehmite in a Well-Dispersed θ-Al2O3-Suspension

The possibility of eliminating finger or vermicular growth of α-Al₂O₃ particles obtained by calcination of boehmite was examined. Heterogeneous precipitation of boehmite in a well-dispersed θ-Al₂O₃ suspension was first prepared, in which the mass ratio of boehmite to θ-crystallite was evaluated to form agglomerates of similar sizes that will form α-Al₂O₃ crystallites of <100 nm in diameter. θ- to α-phase transformation of alumina experiences a nucleation and growth mechanism, with the critical size of nucleation being ∼25 nm for θ-Al₂O₃ and the size for accomplishment of transformation followed by finger growth being ∼100 nm. Hence, fabricating agglomerates that would form α-Al₂O₃ crystallites with sizes <100 nm accompanied with appropriate thermal treatments can be a method for obtaining α-Al₂O₃ crystallites free of finger growth. It is found that proper preparation of the agglomerate with appropriate size may initiate a simultaneous and lower temperature θ- to α-Al₂O₃ phase transformation for such powder systems, substantially limiting the mass transfer among the newly formed α-Al₂O₃ particles. Moreover, α-Al₂O₃ crystallites free of finger growth can be obtained.     

Oxygen Diffusion in MgO and α-Fe2O3

Oxygen-diffusion coefficients were determined in single crystals of MgO and α-Fe₂O₃ by exchanging the samples with ¹⁸O enriched gas at 1 atm and measuring ¹⁸O profiles using a proton activation technique. For MgO, in the temperature range 1580 to 1820 K, the diffusion coefficient is represented by:         

Microwave-Hydrothermal Synthesis of Monodispersed Nanophase α-Fe2O3

Synthesis of monodispersed nanophase α-Fe₂O₃ (hematite) powder to be used as a red pigment in porcelains was investigated using microwave-hydrothermal and conventional-hydrothermal reactions using 0.018 M FeCl₃·6H₂O and 0.01 M HCl solutions at 100°–160°C. Acicular and yellow β-FeOOH (akaganite) particles 300 nm in length and 40 nm in thickness were dominantly formed at 100°C after 2–3 h, while spherical α-Fe₂O₃ particles 100–180 nm in diameter were preferentially formed after 13 h using a conventional-hydrothermal reaction. However, a microwave-hydrothermal reaction at 100°C led to monodispersed and red α-Fe₂O₃ particles 30–66 nm in diameter after 2 h without the formation of β-FeOOH particles. In this paper, the effect of microwave radiation during hydrothermal treatment at 100°–160°C on the formation yield, kinetics, morphology, phase type, and color of α-Fe₂O₃ was investigated.