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1.
    
Detecting dynamic mean shifts is particularly important in monitoring feedback‐controlled processes in which time‐varying shifts are usually observed. When multivariate control charts are being utilized, one way to improve performance is to reduce dimensions. However, it is difficult to identify and remove non‐informative variables statically in a process with dynamic shifts, as the contribution of each variable changes continuously over time. In this paper, we propose an adaptive dimension reduction scheme that aims to reduce dimensions of multivariate control charts through online variable evaluation and selection. The resulting chart is expected to keep only informative variables and hence maximize the sensitivity of control charts. Specifically, two sets of projection matrices are presented and dimension reduction is achieved via projecting process vectors into a low‐dimensional space. Although developed based on feedback‐controlled processes, the proposed scheme can be easily extended to monitor general multivariate applications. Copyright © 2008 John Wiley & Sons, Ltd.  相似文献   

2.
    
The adaptive control feature and CUSUM chart are two monitoring schemes that are much more effective than the traditional static Shewhart chart in detecting process shifts in mean and variance. However, the designs and analyses of the adaptive CUSUM chart are mathematically intractable and the operation is very laborious. This article proposes a VSSI WLC scheme, which is a weighted‐loss‐function‐based CUSUM (WLC) scheme using variable sample sizes and sampling intervals (VSSI). This scheme detects the two‐sided mean shift and increasing standard deviation shift based on a single statistic WL (the weighted loss function). Most importantly, the VSSI WLC scheme is much easier to operate and design than a VSSI CCC scheme which comprises three individual CUSUM charts (two of them monitoring the increasing and decreasing mean shifts and one monitoring the increasing variance shift). Overall, the VSSI WLC scheme is much more effective than the static &S charts (by 72.36%), the VSSI &S charts (by 30.97%) and the static WLC scheme (by 50.94%) for detection. It is even more effective than the complicated VSSI CCC scheme for most cases. Copyright © 2006 John Wiley & Sons, Ltd.  相似文献   

3.
    
An adaptive multivariate cumulative sum (AMCUSUM) control chart has received considerable attention because of its ability to dynamically adjust the reference parameter whereby achieving a better performance over a range of mean shifts than the conventional multivariate cumulative sum (CUSUM) charts. In this paper, we introduce a progressive mean–based estimator of the process mean shift and then use it to devise new weighted AMCUSUM control charts for efficiently monitoring the process mean. These control charts are easy to design and implement in a computerized environment compared with their existing counterparts. Monte Carlo simulations are used to estimate the run‐length characteristics of the proposed control charts. The run‐length comparison results show that the weighted AMCUSUM charts perform substantially and uniformly better than the classical multivariate CUSUM and AMCUSUM charts in detecting a range of mean shifts. An example is used to illustrate the working of existing and proposed multivariate CUSUM control charts.  相似文献   

4.
    
In the present paper is developed a statistical process control inspection procedure based on a new simple‐to‐implement and effective double sampling scheme for the c control chart, aimed at the minimization of the number of inspected observation units and warranting fixed levels for the type I and II error risks. In particular, the formulations of the false alarm risk α, the power P of the chart, and the expected number of inspected observation units for the developed inspection procedure are given, whereas a macro of Microsoft Excel is adopted to solve the tackled problem. In order to illustrate the application of the developed approach and to investigate on the influence of several operating parameters, numerical examples are carried out and the related considerations are given. Finally, by comparing the performance of the developed inspection procedure with that of the related classic c chart scheme, meaningful reduction of the number of the inspected observation units can be achieved by adopting the proposed approach. Copyright © 2013 John Wiley & Sons, Ltd.  相似文献   

5.
    
In recent years, the memory‐type control charts—exponentially weighted moving average (EWMA) and cumulative sum (CUSUM)—along with the adaptive and dual control‐charting structures have received considerable attention because of their excellent ability in providing an overall good detection over a range of mean‐shift sizes. These adaptive memory‐type control charts include the adaptive exponentially weighted moving average (AEWMA), dual CUSUM, and adaptive CUSUM charts. In this paper, we propose a new AEWMA chart for efficiently monitoring the process mean. The idea is to first design an unbiased estimator of the mean shift using the EWMA statistic and then adaptively update the smoothing constant of the EWMA chart. The run length profiles of the proposed AEWMA chart are computed using extensive Monte Carlo simulations. Based on a comprehensive comparative study, it turns out that the proposed AEWMA chart performs better than the existing AEWMA, adaptive CUSUM, dual CUSUM, and Shewhart‐CUSUM charts, in terms of offering more balanced protection against mean shifts of different sizes. An example is also used to explain the working of the existing and proposed control charts.  相似文献   

6.
    
The exponentially weighted moving average (EWMA), cumulative sum (CUSUM), and adaptive EWMA (AEWMA) control charts have had wide popularity because of their excellent speed in tracking infrequent process shifts, which are expected to lie within certain ranges. In this paper, we propose a new AEWMA dispersion chart that may achieve better performance over a range of dispersion shifts. The idea is to first consider an unbiased estimator of the dispersion shift using the EWMA statistic, and then based on the magnitude of this shift, select an appropriate value of the smoothing parameter to design an EWMA chart, named the AEWMA chart. The run length characteristics of the AEWMA chart are computed with the help of extensive Monte Carlo simulations. The AEWMA chart is compared with some of the existing powerful competitor control charts. It turns out that the AEWMA chart performs substantially and uniformly better than the EWMA‐S2, CUSUM‐S2, existing AEWMA, and HHW‐EWMA charts when detecting different kinds of shifts in the process dispersion. Moreover, an example is also used to explain the working and implementation of the proposed AEWMA chart.  相似文献   

7.
    
In this study, a new process dispersion monitoring control chart is proposed based on a function-based adaptation to select the smoothing constant value, named as a function-based adaptive exponentially weighted moving average (EWMA) dispersion control chart. It is suggested to track shift ranges first expected in process dispersion by opting for smoothing constant computation with the help of a function. The shift magnitude assessment is made by an unbiased estimator that determines the smoothing constant value through the proposed function. The enhanced efficiency of the proposed chart can be assessed in terms of smaller run-length profiles, which are determined through Monte Carlo simulations. The proposed chart is compared with the existing adaptive EWMA dispersion chart, and it turned out to perform substantially efficiently in detecting all kinds of decreasing and increasing process dispersion shift magnitudes. Moreover, a real-life dataset application is explained in the example section to elaborate on the ease of implementation in the real-life scenario.  相似文献   

8.
9.
提出三种过程质量指数(PQI)的过程质量指数系统,基于过程质量指数的统计公差提供了一个过程质量要求和控制图设计之间的标准化界面.通过基于过程质量指数的统计公差带增加对x--R或x--s控制图中线的约束,建立一种保证预设质量和过程稳态的统计过程控制新方法.这不仅增强了控制图的功能,也为过程质量规划、统计公差和保证预设质量的SPC相关参数的并行设计提供了指导.  相似文献   

10.
面向小批量生产的统计过程控制的研究   总被引:1,自引:0,他引:1  
指出了在小批量生产环境下实施统计过程控制存在的问题,用概率积分变换理论,给出了控制过程均值、过程方差的标准化控制图,适用于小批量生产环境下对过程均值、过程方差的有效控制。  相似文献   

11.
    
The binomial cumulative sum (CUSUM) chart has been widely used to monitor the fraction nonconforming (p) of a process. It is a powerful procedure for detecting small and moderate p shifts. This article proposes a binomial CUSUM control chart using curtailment technique (Curt_CUSUM chart in short). The new chart is able to improve the overall detection effectiveness while holding the false alarm rate at a specified level. The results of the comparative studies show that, on average, the Curt_CUSUM chart is more effective than the CUSUM chart without curtailment by 30%, in terms of Average Number of Defectives, under different circumstances. The Curt_CUSUM chart can be applied to a 100% inspection as well as a general random sampling inspection.  相似文献   

12.
针对大批量生产开始阶段的过程监控,提出了一种基于预定质量目标的Q控制图监控方法.其基本思路是利用面向质量目标的统计公差技术与Q控制图相结合应用,以实现大批量过程开始阶段均值和方差未知时面向质量目标的过程监控.基于质量目标建立统计公差(CP*,k*),并将该统计公差转化为基于给定置信概率的对CP和k的估计值的判定条件.通过案例分析,面向质量目标的Q控制图能够在过程保持受控状态的前提下以一定置信概率保证质量目标.  相似文献   

13.
控制图自动分析系统   总被引:1,自引:1,他引:1  
描述了一种控制图自动分析系统,该系统具有自动计算各统计量与控制界限、绘图以及根据国标GB/T4091-2001对控制图进行自动分析等功能.通过该系统的应用实例,证明其具有很强的实用性.  相似文献   

14.
在已有VP 控制图基础上,增加了B&L转换规则,构建了基于马尔可夫链模型的B&L VP 控制图统计性能分析模型,给出了统计性能指标ATS、AATS以及ANSW的表达式。针对2组设计参数,将构建的模型与现有VP 控制图进行了比较分析,结果表明当平均运行时间相同时,本文构建的模型在缩短报警时间和减少转换次数方面,都有着明显的优势,而且随着转换参数L的增大,这种优势会增大。  相似文献   

15.
    
This paper presents a control charting technique to monitor attribute data based on a generalized zero‐inflated Poisson (GZIP) distribution, which is an extension of ZIP distribution. GZIP distribution is very flexible in modeling complicated behaviors of the data. Both the technique of fitting the GZIP model and the technique of designing control charts to monitor the attribute data based on the estimated GZIP model are developed. Simulation studies and real industrial applications illustrate that the proposed GZIP control chart is very flexible and advantageous over many existing attribute control charts. Copyright © 2008 John Wiley & Sons, Ltd.  相似文献   

16.
    
Two double sampling T2 charts are discussed. They only differ in how the second sample is used to suggest to the practitioner the state of the process. An optimal method using a genetic algorithm is given for designing these charts based on the average run length (ARL). An analytical method is used to determine run length performance of the chart. Comparisons are made with various other control charting procedures. Some recommendations are given. Copyright © 2007 John Wiley & Sons, Ltd.  相似文献   

17.
    
In today's competitive landscape, fulfilling customer expectations and achieving a competitive edge are crucial for business success. These objectives can be attained by effective monitoring in both manufacturing and service sectors to enhance quality, reduce variation, and augment productivity. The control chart, a widely used tool for this purpose, has attracted significant attention from researchers for its ability to detect anomalies and manage out-of-control situations. The optimization of control charts, a central focus of this review, not only enhances the detection effectiveness but also maintains the desired false alarm rate, thus ensuring efficient process control without additional cost, complexity, or operational challenges for shop floor personnel. The optimization process involves adjusting charting parameters like the sample size, sampling interval, and control limits within a hypothesis testing framework, thereby achieving optimal system performance. Numerous optimization models have been developed to enhance control chart performance. This paper introduces a classification scheme to analyze and categorize the existing research on control chart optimization. By conducting a thorough review of more than 240 articles, the study pinpoints research gaps and offers valuable insights, thereby advancing the future research in this domain.  相似文献   

18.
    
Intrusion detection systems have a vital role in protecting computer networks and information systems. In this article, we applied a statistical process control (SPC)–monitoring concept to a certain type of traffic data to detect a network intrusion. We proposed an SPC‐based intrusion detection process and described it and the source and the preparation of data used in this article. We extracted sample data sets that represent various situations, calculated event intensities for each situation, and stored these sample data sets in the data repository for use in future research. This article applies SPC charting methods for intrusion detection. In particular, it uses the basic security module host audit data from the MIT Lincoln Laboratory and applies the Shewhart chart, the cumulative sum chart, and the exponential weighted moving average chart to detect a denial of service intrusion attack. The case study shows that these SPC techniques are useful for detecting and monitoring intrusions. Copyright © 2013 John Wiley & Sons, Ltd.  相似文献   

19.
20.
    
Control charts, known for more than 80 years, have been important tools for business and industrial manufactures. Among many different types of control charts, the attribute control chart (np‐chart or p‐chart) is one of the most popular methods to monitor the number of observed defects in products, such as semiconductor chips, automobile engines, and loan applications. The attribute control chart requires that the sample size n is sufficiently large and the defect rate p is not too small so that the normal approximation to the binomial works well. Some rules for the required values for n and p are available in the textbooks of quality control and mathematical statistics. However, these rules are considerably different, and hence, it is less clear which rule is most appropriate in practical applications. In this paper, we perform a comparison of five frequently used rules for n and p required for the normal approximation to the binomial. With this result, we also refine the existing rules to develop a new rule that has a reliable performance. Datasets are analyzed for illustration. Copyright © 2013 John Wiley & Sons, Ltd.  相似文献   

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