Synergetic toughness and morphology of poly(propylene)/nylon 11/maleated ethylene‐propylene diene copolymer blends

Polypropylene (PP)/nylon 11/maleated ethylene‐propylene‐diene rubber (EPDM‐g‐MAH) ternary polymer blends were prepared via melt blending in a corotating twin‐screw extruder. The effect of nylon 11 and EPDM‐g‐MAH on the phase morphology and mechanical properties was investigated. Scanning electron microscopy observation revealed that there was apparent phase separation for PP/EPDM‐g‐MAH binary blends at the level of 10 wt % maleated elastomer. For the PP/nylon 11/EPDM‐g‐MAH ternary blends, the dispersed phase morphology of the maleated elastomer was hardly affected by the addition of nylon 11, whereas the reduced dispersed phase domains of nylon 11 were observed with the increasing maleated elastomer loading. Furthermore, a core‐shell structure, in which nylon 11 as a rigid core was surrounded by a soft EPDM‐g‐MAH shell, was formed in the case of 10 wt % nylon 11 and higher EPDM‐g‐MAH concentration. In general, the results of mechanical property measurement showed that the ternary blends exhibited inferior tensile strength in comparison with the PP matrix, but superior toughness. Especially low‐temperature impact strength was obtained. The toughening mechanism was discussed with reference to the phase morphology. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Effect of polyethylene‐graft‐maleic anhydride as a compatibilizer on the mechanical and tribological behaviors of ultrahigh‐molecular‐weight polyethylene/copper composites

Ultrahigh‐molecular‐weight polyethylene/copper (UHMWPE/Cu) composites compatibilized with polyethylene‐graft‐maleic anhydride (PE‐g‐MAH) were prepared by compression molding. The effects of the compatibilizer on the mechanical, thermal, and tribological properties of the UHMWPE/Cu composites were investigated. These properties of the composites were evaluated at various compositions, and worn steel surfaces and composite surfaces were examined with scanning electron microscopy and X‐ray photoelectron spectroscopy. The incorporation of PE‐g‐MAH reduced the melting points of the composites and increased their crystallinity to some extent. Moreover, the inclusion of the PE‐g‐MAH compatibilizer greatly increased the tensile rupture strength and tensile modulus of the composites, and this improved the wear resistance of the composites. These improvements in the mechanical and tribological behavior of the ultrahigh‐molecular‐weight‐polyethylene‐matrix composites with the PE‐g‐MAH compatibilizer could be closely related to the enhanced crosslinking function of the composites in the presence of the compatibilizer. Moreover, the compatibilizer had an effect on the transfer and oxidation behavior of the filler Cu particulates, which could be critical to the application of metallic‐particulate‐filled polymer composites in engineering. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 93: 948–955, 2004     

Investigation of crystallization behavior in dynamically vulcanized EPDM–nylon copolymer blends

A thermoplastic vulcanizate (TPV) of a ethylene–propylene–diene terpolymer (EPDM) and nylon copolymer (PA) was prepared by dynamic vulcanization. Maleic anhydride (MAH)–grafted EPDM (EPDM–g–MAH), MAH‐grafted EPR (EPR–g–MAH), and chlorinated polyethylene (CPE) were used as compatibilizers. The effect of dynamic vulcanization and compatibilizer on the crystallization behavior of PA was investigated. Differential scanning calorimeter measurement results showed no pronounced shift in the crystallization temperature for PA in EPDM–PA TPV compared to that for PA in the neat state, whereas the crystallization temperature increased after adding compatibilizer. The decrease in the crystallinity of TPVs was a result of the crystallization occurring in confined spaces between rubber particles. The equilibrium melting temperature (Tm⁰) of the PA copolymer was measured and was determined to be 157°C. The isothermal crystallization kinetics of PA in the neat and TPV states also was investigated. The crystallization rate was highest in the compatibilized TPV and lowest in the neat PA, whereas it was intermediate in the uncompatibilized TPV unvulcanized blends. Compared with unvulcanized EPDM–PA blends, the dynamic vulcanization process seemed to cause an obvious increase in the crystallization rate of the PA copolymer, especially when a suitable compatibilizer was used. This occurred because the dynamic vulcanization introduced fine crosslinked rubber particles that could act as heterogeneous nucleating centers. In addition, the use of a suitable compatibilizer permitted the formation of finely dispersed vulcanized rubber particles and therefore increased the density of the nucleating centers. The complex morphology of the blends was investigated by atomic force microscopy to evaluate the effect of compatibilizer on the size of the dispersed rubber particles. Compared with the morphology of TPVs with the same dosage of EPDM–g–MAH compatibilizer, the morphology of TPVs using EPR–g–MAH as compatibilizer showed much smaller dispersed rubber particles, which may have contributed to the higher crystallization rate. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 824–829, 2003     

Compatible thermoplastic starch/polyethylene blends by one‐step reactive extrusion

In the presence of dicumyl peroxide (DCP), the thermal plasticization of starch and its compatibilizing modification with polyethylene was accomplished by one‐step reactive extrusion in a single‐screw extruder at the same time. Because of the formation of polyethylene‐graft‐maleic anhydride (PE‐g‐MAH) during the extrusion, it was used as the compatibilizer between the thermoplastic starch and polyethylene. The blending samples were characterized by means of thermogravimetric analysis (TGA), scanning electron microscopy (SEM), dynamic thermal mechanical analysis (DTMA) and Fourier‐transform infrared (FTIR) analysis. The experimental results showed that in the presence of DCP the addition of MAH improved the mutual dispersion of molecules in thermoplastic starch and polyethylene. From TGA, we concluded that the thermal stability of the blends with MAH was improved compared with the blends without MAH. The DTMA and FTIR results indicated that, with the addition of MAH, the compatibility of molecules between thermoplastic starch and polyethylene in the blends was improved. Copyright © 2004 Society of Chemical Industry     

Preparation of high‐performance polyethylene via a novel processing method of combining dynamic vulcanization with a silane‐grafted water‐crosslinking technique

A novel processing method of combining dynamic vulcanization with the silane‐grafted water‐crosslinking technique to improve the comprehensive properties of polyethylene (PE) is reported. PE was grafted with vinyl triethoxysilane (VTEO) first, and then, N,N,N′,N′‐ tetragylcidyl‐4,4′‐diaminodiphenylmethane epoxy resin was dynamically cured in a PE‐g‐VTEO matrix through a twin‐screw extruder to prepare PE‐g‐VTEO/epoxy blends. Polyethylene‐graft‐maleic anhydride (PE‐g‐MAH) was used as a compatibilizer to improve the interaction between PE‐g‐VTEO and the epoxy resin. The results show that the novel processing method improved the strength, stiffness, and toughness of the blends, especially the heat resistance of the blends, by the addition of the dynamically cured epoxy resin as the reinforcement. PE‐g‐MAH increased the compatibility between PE‐g‐VTEO and the epoxy resin, which played an important role in the improvement of the comprehensive properties of the blends. In addition, after treatments in both hot air and hot water, the comprehensive properties of blends were further improved, thanks to the further curing reaction of epoxy with PE‐g‐VTEO. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Compatibilizer‐induced microstructural changes in poly(trimethylene terephthalate)/EPDM blends studied by the positron annihilation lifetime technique and differential scanning calorimetry

Blends of poly(trimethylene terephthalate) (PTT) and ethylene propylene diene monomer (EPDM) with and without the compatibilizer poly (EPM‐graft‐MA) were investigated by positron annihilation lifetime spectroscopy (PALS) and differential scanning calorimetric (DSC) measurements. The DSC results for the blend with 50/50 composition revealed two glass transition temperatures, indicating a two‐phase system. In the presence of compatibilizer, the two glass transition temperatures shifts towards each other, suggesting an increased interaction between the blend components. The PALS results for the blends without compatibilizer showed an increase in free volume hole size and concentration with increasing EPDM content in the blend, suggesting the coalescence of free volumes of EPDM with the PTT to some extent, but the phase‐separation behaviour continued. The free volume of these blends exhibited positive deviation from the known free volume linear additivity rule. However, poly(EPM‐graft‐MA) compatibilized blends of PTT/EPDM had a noticeable decrease in the free volume parameters, which was clearly due to the compatibilizing effect through increased interaction between blend components. Copyright © 2005 Society of Chemical Industry     

Synthesis of polypropylene‐graft‐maleic anhydride compatibilizer and evaluation of nylon 6/polypropylene blend properties

Polymer blends based on polyolefins are of a great interest owing to their broad spectrum of properties and practical applications. However, because of poor compatibilities of components, most of these systems generally exhibit high interfacial tension, a low degree of dispersion and poor mechanical properties. It is generally accepted that polypropylene (PP) and nylon 6 (N6) are not compatible and that their blending results in poor materials. The compatibility can be improved by the addition of a compatibilizer, and in this study PP was functionalized by maleic anhydride (MAH) in the presence of an optimized amount of dicumyl peroxide (DCP). The reaction was carried out in the molten state using an internal mixer. Then, once the compatibilizer polypropylene‐graft‐maleic anhydride (PP‐g‐MAH) was prepared, it was added at various concentrations (2.5–10 wt%) to 30/70 glass fibre reinforced N6 (GFRN6) PP, and the mechanical properties were evaluated. It was found that the incorporation of the compatibilizer enhanced the tensile properties (tensile strength and modulus) as well as the Izod impact properties of the notched samples. This was attributed to better interfacial adhesion as evidenced by scanning electron microscopy (SEM). The optimum in these properties was achieved at a critical PP‐g‐MAH concentration. Copyright © 2005 Society of Chemical Industry     

NR/SBR/organoclay nanocomposites: Effects of molecular interactions upon the clay microstructure and mechano‐dynamic properties

Nanocomposites based on (70/30) blends of natural rubber (NR), styrene‐butadiene rubber (SBR), and organoclay (OC) have been prepared successfully via melt‐mixing process. Effects of the extent of polymers/clay interactions upon the developed microstructure, fatigue life, and dynamic energy loss by the nanocomposites have been investigated. Maleated EPDM (EPDM‐g‐MAH) and epoxidized NR (ENR50) were employed as compatibilizer. Nanocomposites were characterized by means of X‐ray diffractometer (XRD), transmission electron microscope (TEM), scanning electron microscope, atomic force microscopy, root mean square, and dynamic mechanical thermal analysis. EPDM‐g‐MAH showed more potential in enhancing dispersion of the clay nanolayers and their interaction with rubber phases. More potential for separating and dispersing the clay nanoplatelets with better interface enhancement was exhibited by EPDM‐g‐MAH as compatibilizer. This was consistent with higher resistance towards large strain cyclic deformations along with more heat build‐up characteristics showed by EPDM‐g‐MAH based nanocomposites especially at compatibilizer/organoclay ratio of 3. Pronounced non‐terminal behavior within low frequency region was also observed for melt storage modulus of this nanocomposite, indicating higher extent of intercalation/exfoliation microstructure with reinforced interfaces than the nanocomposite generated by ENR50. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

High‐frequency welding of thermoplastic LLDPE/PA 6/PE‐g‐MAH ternary blends

High frequency (HF) welding of linear low density polyethylene (LLDPE) melt blends with polyamide 6 (PA6) was done at 27.12 MHz using maleic anhydride grafted polyethylene (PE‐g‐MAH) as compatibilizer. HF welding was not possible for the blends at room temperature, but possible at higher temperatures (50, 80°C) although the maximum relaxation frequency was lower than the operating frequency. Greater dielectric constant, dissipation factor, and welding performance were obtained when PA 6 was premixed with PE‐g‐MAH rather than the one‐shot process where all the components were mixed simultaneously. This was interpreted in terms of lowered viscosity of PA 6 phase, which encapsulates the flow effectively and provides great skin effect. Also, the peeling force of resin–resin was greater than resin–nylon mesh due to the higher melting temperature and vacancy of nylon mesh. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Effect of maleic anhydride graft ratio on mechanical properties and morphology on nylon 11/ethylene‐octene copolymer blends

Mechanical properties and morphologies of nylon 11/ethylene‐octene copolymer blends have been investigated. The ethylene‐octene copolymer (POE) employed in this study was grafted with maleic anhydride (MAH) and thus has the potential to react with the amine group of nylon 11. Nylon 11/POE‐g‐MAH and nylon 11/POE/POE‐g‐MAH blends with varying MAH graft ratios were prepared. In this paper, the effect of MAH graft ratio on ductile‐brittle transition temperature (DBTT), mechanical properties, and morphology of blends was studied. The results showed that incorporation of POE‐g‐MAH could remarkably improve the compatibility between the nylon and POE elastomers, thus increasing the toughness of the resultant blends. The compatibilizing effect on impact strength became more pronounced with increasing MAH graft ration. DBTTs of blends were initially lowered dramatically with the increasing maleic anhydride graft ratio, but over 0.56% MAH content, DBTTs of blends did not drop further, while tensile strength and tensile modulus dropped slightly because of the decreased glass transition temperature (Tg) of nylon 11/POE blends, resulting from the increased compatibility between the two phases. The role of MAH graft ratio on the POE particle size and dispersion of POE on nylon 11 matrix was also studied.     

Preparation and characterization of low‐density polyethylene/banana starch films containing compatibilizer and photosensitizer

Composite films containing various percentages of banana starch and low‐density polyethylene (LDPE) were prepared. The effects of the compatibilizer, banana starch content, and photosensitizer content on the thermal and tensile properties of these films were investigated. The banana starch content was varied from 5 to 20 wt % of LDPE, whereas benzophenone was added as a photosensitizer in three different amounts (0.25, 0.5, and 1 wt %) based on LDPE. In these films PE‐graft‐maleic anhydride (PE‐g‐MA) was used as a compatibilizer at 10 wt % banana starch. It was found that the thermal stability of the composite films remained unchanged with respect to the amount of banana starch and benzophenone content. The addition of banana starch had no effect on the melting temperature and degree of crystallinity of the films. Similarly, PE‐g‐MA had no effect on the melting temperature but decreased the degree of crystallinity of the LDPE phase. Benzophenone caused an increase in the melting temperature but decreased the degree of crystallinity of LDPE in the films. Increasing the amount of banana starch decreased the tensile properties of the composite films. The addition of PE‐g‐MA as a compatibilizer increased the tensile properties compared with the uncompatibilized films. However, benzophenone had no effect on the tensile properties of the blend films. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 2717–2724, 2006     

The role of the compatibilizer on the microindentation hardness of iPP/PC blends

Blends of isotactic polypropylene (iPP) and polycarbonate (PC) with and without a compatibilizer were prepared using a Brabender Haake Rheocord at 260°C and 32 rpm. Maleic anhydride grafted styrene‐ethylene/butylene‐styrene (SEBS‐g‐MAH) and maleic anhydride grafted ethylene–propylene diene (EPDM‐g‐MAH) were chosen as compatibilizers and their proportion was set to 5, 10, and 15 wt%, respectively. The thermal properties and crystallization behavior were determined by differential scanning calorimetry (DSC) and wide angle X‐ray scattering (WAXS). Micromechanical properties were also investigated using a Vickers microindentation tester. The DSC analysis indicates that the melting temperature of iPP in the all the blends, compatibilized and uncompatibilized ones, remains constant and is almost the same as those of the pure component. On the other hand, it is shown that the degree of crystallinity of iPP in the blends calculated by DSC and WAXS is dependent of the composition of the polymeric mixture. However the hardness (H) decreases with increasing PC content until the composition of iPP/PC (75/25) is reached, whereas for larger PC content values, H increases. The same trend was obtained with the addition of both compatibilizers. POLYM. ENG. SCI., 56:1138–1145, 2016. © 2016 Society of Plastics Engineers     

Morphology of nylon 1212 toughened with a maleated EPDM rubber

BACKGROUND: Polyamides, or nylons, are an attractive class of engineering polymers due to their excellent strength and stiffness, low friction and chemical and wear resistance. However, they are highly notch‐sensitive, i.e. they are often ductile in the un‐notched state, but fail in a brittle manner when notched. A super‐tough nylon 1212 was prepared by blending nylon 1212 with ethylene propylene diene monomer (EPDM) grafted with maleic anhydride (MA). The morphologies of Izod impact fracture surfaces as well as xylene‐etched surfaces of the nylon were thoroughly investigated using scanning electron microscopy (SEM). RESULTS: The fracture morphology and the impact strength of the nylon 1212 blends are very well correlated. The impact fracture surface of the blends exhibits certain characteristic features, such as the observation of fiber‐like sticks when etched with boiling xylene, formed during the impact fracture process. SEM images of xylene‐etched surfaces as well as the results of X‐ray energy dispersive spectroscopy suggest that the successful toughening of nylon 1212 with EPDM‐graft‐MA is due to the reaction between the anhydride of EPDM‐graft‐MA and the amine end‐groups of nylon 1212, leading to the formation of a homogenous graft copolymer system. CONCLUSION: The copolymer system, acting as a surfactant, reduces the interfacial tension between nylon 1212 and EPDM‐graft‐MA and produces a highly compatible super‐tough nylon 1212. Copyright © 2008 Society of Chemical Industry     

Effects of the compatibilizer structural parameters on microstructural formation in ethylene–propylene–diene monomer rubber/ethylene–propylene–diene monomer rubber‐g‐maleic anhydride/organoclay nanocomposites

Nanocomposite vulcanizates based on ethylene–propylene–diene monomer rubber (EPDM) and organically modified montmorillonite with improved mechanical and barrier properties were prepared via a melt‐mixing process in the presence of maleic anhydride grafted ethylene–propylene–diene monomer rubber (EPDM‐g‐MAH) as an interfacial compatibilizer. The effects of the EPDM Mooney viscosity as the matrix and also the compatibilizer molecular weight and its maleation degree on the developed microstructure were also studied. The annealing of the vulcanized nanocomposites based on a low‐Mooney‐viscosity EPDM matrix and low‐Mooney‐viscosity EPDM‐g‐MAH enhanced the flocculation of the dispersed clay platelets; this implied that the flocculated structure for the clay nanolayers was more thermodynamically preferred in these nanocomposites. This was verified by the decrease in the oxygen permeability of the nanocomposite vulcanizates with increasing annealing time. The tendency of the clay nanosilicate layers to flocculate within the matrix of EPDM was found to be influenced by the clay volume fraction, the maleation degree, and also, the Mooney viscosity of the compatibilizer. Interfacially compatibilized nanocomposites based on high‐molecular‐weight EPDM exhibited a more disordered dispersion of the clay nanolayers, with a broadened relaxation time spectra; this was attributed to the higher shearing subjected to the mix during the melt‐blending process. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Properties of Bloodmeal/Linear Low‐density Polyethylene Blends Compatibilized with Maleic Anhydride Grafted Polyethylene

Novatein thermoplastics from bloodmeal (NTP) were blended with linear low‐density polyethylene (LLDPE) using maleic anhydride grafted polyethylene (PE‐g‐MAH) as compatibilizer. The compatibilizing effect on mechanical, morphology, thermal properties, and water absorption were studied and compared with blends without compatibilizer. The amount of polyethylene added was varied between 20 and 70% in NTP with addition of 10% compatibilizer. An improvement in compatibility between NTP and LLDPE was observed across the entire composition range and the difference were more pronounced at higher NTP contents where the tensile strength of blends was maintained and never dropped below that of pure NTP. Theoretical models were compared to the results to describe mechanical properties. A finely dispersed small particles of NTP in compatibilized blends were observed using SEM. Improved compatibility has restricted chain movement resulting in slightly elevated T_g revealed by DMA. On the other hand, water absorption of the hydrophilic NTP has been decreased when blending with hydrophobic LLDPE. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 130: 1890–1897, 2013     

Effect of maleic anhydride/vinyltrimethoxysilane‐co‐grafting polypropylene on the properties of wood‐flour/polypropylene composites by electron‐beam preirradiation

The electron‐beam preirradiation and reactive extrusion technologies were used to prepare maleic anhydride (MAH)/vinyltrimethoxysilane (VTMS)‐co‐grafting polypropylene (PP) as a high‐performance compatibilizer for wood‐flour/PP composites. The grafting content, chemical structure, and crystallization behavior of the compatibilizers were characterized through Fourier transform infrared spectroscopy, differential scanning calorimetry, and an extraction method. The effects of the compatibilizers on the mechanical properties, water absorption, morphological structure, and torque rheological behavior of the composites were investigated comparatively. The experimental results demonstrate that MAH/VTMS‐g‐PP markedly enhanced the mechanical properties of the composites. Compared with MAH‐g‐PP and VTMS‐g‐PP, MAH/VTMS‐g‐PP clearly showed synergistic effects on the increasing mechanical properties, water absorption, and compatibility of the composites. Scanning electron microscopy further confirmed that the adhesion and dispersion of wood flours in the composites were effectively improved by MAH/VTMS‐g‐PP. These results were also proven by the best water resistance of the wood‐flour/PP composites with MAH/VTMS‐g‐PP. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Preparation of HDPE/SEBS‐g‐MAH and its effect on mechanical properties of HDPE/wood flour composites

In this article, high density polyethylene/styrene‐ethylene‐butylene‐styrene block copolymer blends (HDPE/SEBS) grafted by maleic anhydride (HDPE/SEBS‐g‐MAH), which is an effective compatibilizer for HDPE/wood flour composites was prepared by means of torque rheometer with different contents of maleic anhydride (MAH). The experimental results indicated that MAH indeed grafted on HDPE/SEBS by FTIR analysis and the torque increased with increasing the content of maleic anhydride and dicumyl peroxide (DCP). Styrene may increase the graft reaction rate of MAH and HDPE/SEBS. When HDPE/SEBS MAH was added to HDPE/wood flour composites, tensile strength and flexural strength of composites can reach 25.9 and 34.8 MPa in comparison of 16.5 and 23.8 MPa (without HDPE/SEBS‐g‐MAH), increasing by 157 and 146%, respectively. Due to incorporation of thermoplastic elastomer in HDPE/SEBS‐g‐MAH, the Notched Izod impact strength reached 5.08 kJ m^?2, increasing by 145% in comparison of system without compatibilizer. That HDPE/SEBS‐g‐MAH improved the compatibility was also conformed by dynamic mechanical measurement. Scanning electron micrographs provided evidence for strong adhesion between wood flour and HDPE matrix with addition of HDPE/SEBS‐g‐MAH. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Mechanical,thermal, and morphological characteristics of compatibilized and dynamically vulcanized polyoxymethylene/ethylene propylene diene terpolymer blends

Dynamically vulcanized blends of polyoxymethylene (POM) and ethylene propylene diene terpolymer (EPDM) with and without compatibilizer were prepared by melt mixing in a twin screw extruder. Maleic anhydride (MAH) grafted EPDM (EPDM‐g‐MAH) has been used as a compatibilizer. Dicumyl peroxide was used for vulcanizing the elastomer phase in the blends. Mechanical, dynamical mechanical, thermal, and morphological properties of the blend systems have been investigated as a function of blend composition and compatibilizer content. The impact strength of both dynamically vulcanized blends and compatibilized/dynamically vulcanized blends increases with increase in elastomer content with decrease in tensile strength. Dynamic mechanical analysis shows decrease in tanδ values as the elastomer and compatibilizer content increased. Thermograms obtained from differential scanning calorimetric studies reveal that compatibilized blends have lower T_m values compared to dynamically vulcanized blends, which confirms strong interaction between the plastic and elastomer phase. Scanning electron microscopic observations on impact fractured surface indicate reduction in particle size of elastomer phase and its high level of dispersion in the POM matrix. In the case of compatibilized blends high degree of interaction between the component polymers has been observed. POLYM. ENG. SCI., 47:934–942, 2007. © 2007 Society of Plastics Engineers     

Effects of EPDM‐g‐MAH compatibilizer and internal mixer processing parameters on the properties of NR/EPDM blends: An analysis using response surface methodology

This study evaluates the effects of ethylene‐propylene‐diene‐monomer grafted maleic anhydride (EPDM‐g‐MAH) and internal mixer melt compounding processing parameters on the properties of natural rubber/ethylene‐propylene‐diene rubber (NR/EPDM) blends. Using Response Surface Methodology (RSM) of 2⁵ two‐level fractional factorial, we studied the effects of NR/EPDM ratio, mixing temperature, Banbury rotor speed, mixing period, and EPDM‐g‐MAH contents in NR/EPDM blends. The study found that the presence of EPDM‐g‐MAH in NR/EPDM blends had a predominant role as a compatibilizing agent, which affected the processability and properties of the final material. We also determined the model fitting with constant determination, R² of 99.60% for tensile strength (TS) response with a suggested combination of mixing process input parameters. The reproducibility of the proposed mixing strategy was then confirmed through model validation with a minor deviation at +2.303% and higher desirability of 0.960. This study is essential in providing a process design reference for NR/EPDM blends preparation by melt‐blending and the role of a compatibilizer from the systematic Design of Experiment (DOE) approach. The experimental findings were further supported with swelling and cross‐link density measurements, differential scanning calorimetry analysis, and observation of fracture morphology using a scanning electron microscope. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42199.     

Degradability of extruded polyethylene/chitosan blends compatibilized with polyethylene‐graft‐maleic anhydride under natural weathering

The impact of chitosan on the natural weathering behavior of two blends obtained by mixing either polyethylene (PE) with chitosan or PE, chitosan and polyethylene‐graft‐maleic anhydride (PEgMA) as a compatibilizer is analyzed. In order to follow the weathering behavior of both the uncompatibilized and compatibilized systems, the blend films are exposed to outdoor conditions for 6 months. The weathering behavior of the films is monitored by mechanical tests, spectroscopic Fourier transform infrared, and morphological analyses at different weathering periods of time. The presence of chitosan in the blends accelerates significantly the degradation of the films. Apparently, PEgMA also accelerates the photo‐oxidation rate of the films. This behavior appears to be related to the photo‐oxidative instability of maleic anhydride, and also to the better dispersion of chitosan in the PE matrix, which is due to the interactions in the PE/chitosan interface caused by the addition of the compatibilizer. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 41045.