Preparation and characterization of polysiloxane–polyacrylates composite lattices by two seeded emulsion polymerization and their film properties

Gamma ray‐induced seeded emulsion polymerization of methyl methacrylate and butyl acrylate was carried out in the presence of polymerizable polysiloxane seed latex, which was obtained by the ring‐opening copolymerization of octamethyl cyclotetrasiloxane (D₄) and tetramethyl tetravinyl cyclotetrasiloxane(VD₄) catalyzed by dodecylbenzene sulfonic acid (DBSA). After the first seeded polymerization, 3‐methacryloxylpropyltrimethoxylsilane (MPS) was added for the second seeded polymerization. The conversion–time curve showed that the first seeded polymerization rate was accelerated much by the polysiloxane seed latex. The final composite lattices also showed good storage stability, mechanical stability, and high electrolyte resistance ability. The morphology of the composite latex particles was found to be a quite uniform fine structure by transmission electron microscopy (TEM). The graft of polyacrylates onto polysiloxane and hydrolysis of MPS were confirmed by Fourier transform infrared (FT‐IR) spectroscopy. The mechanical performance, water absorption ratio, surface properties, and transparency of the latex films were also investigated. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 1406–1411, 2007     

Influence of reaction between second monomer and vinyl group of seed polysiloxane on seeded emulsion polymerization

Seeded emulsion polymerization of methyl methacrylate (MMA) or styrene (ST) was carried in the presence of different vinyl‐containing polysiloxane latices (SV‐*) and the core‐shell particles with poly(methyl methacrylate) (PMMA) or polystyrene (PST), as the shells were obtained under different polymerization conditions. Besides the compatibility of the vinyl monomer and its polymer with polysiloxane and the reaction between vinyl monomer with vinyl group of polysiloxane, the content of vinyl group of seed polysiloxane has influence on the morphology and component of the resulted composite particles. The mechanism for the formation of core‐shell structure is discussed. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 80: 2752–2758, 2001     

微滴乳液聚合制备PDMS/SiO2纳米复合材料

采用超声分散的方法,以少量八甲基环四硅氧烷(D₄)对硅溶胶粒子进行表面接枝改性。然后在改性硅溶胶存在下,以十二烷基苯磺酸(DBSA)为乳化剂兼催化剂进行D₄的微滴乳液聚合,得到聚硅氧烷(PDMS)/二氧化硅(SiO₂)纳米复合乳液。采用FTIR、TGA、纳米粒度仪、TEM和拉力机分别对样品进行了表征。结果表明:采用超声分散的方法,能够有效地实现硅溶胶粒子的表面改性。通过微滴乳液聚合得到的复合乳胶粒是聚合物包覆二氧化硅粒子的核壳结构形态。SiO₂的引入提高了有机硅复合膜力学性能,增强了热稳定性。     

Preparation and characterization of composite resin by vinyl chloride grafted onto poly(BA-EHA)/poly(MMA-St)

Crosslinked poly(butyl acrylate-co-2-ethylhexyl acrylate)/poly(methyl methacrylate-co-styrene) (ACR I) latex was synthesized by multi-stage emulsion polymerization. A series of grafting vinyl chloride (VC) composite latices were prepared by emulsion copolymerization in the presence of core-shell ACR I latex. The effects of ACR I amount and its core/shell ratio on particle diameters of the composite latices and mechanical properties of the prepared materials were investigated. The grafting efficiency (GE) of VC grafted onto ACR I increases with an increasing ACR I content. Transmission electron microscope (TEM) study indicates that ACR I latex particles have a regular core-shell structure obviously. However, when styrene content in the shell of ACR I is more than 70 percent of the shell by weight, ACR I latex particles have an irregular core-shell morphology like sandwich. The composite latex particles synthesized by core-shell ACR I latex grafting VC have a clear three-layered core-shell structure. Dynamic mechanical analysis (DMA) study reveals that the compatibility between ACR I and PVC is well improved. With increasing ACR I content, the loss peak in low temperature range for every composite sample becomes stronger and stronger and gradually shifts to a higher temperature. Scanning electron microscope (SEM) graphs showed that the fractured surface of the composite sample exhibited better toughness of the material. TEM graphs showed that ACR I was uniformly dispersed in the PVC matrix.     

核壳结构聚硅氧烷/丙烯酸酯复合乳液(Ⅰ)乳化剂对乳液聚合过程及粒径分布和粒子形态的影响

采用种子乳液半连续法合成了具有高有机硅含量的聚硅氧烷/丙烯酸酯核壳结构复合乳液,研究乳化剂的种类、复配比例及质量浓度对有机硅／丙烯酸酯壳核乳液性能与乳胶粒径、分布和结构的影响.结果表明：阴离子乳化剂十二烷基硫酸钠(SDS)、十二烷基磺酸钠(SDS-2)、十二烷基苯磺酸钠(SDBS)所合成的乳胶粒子粒径依次增大,SDS与非离子型乳化剂OP-10复配使用时,随OP-10质量分数的增加,聚合速率和转化率降低,化学稳定性增加,乳胶粒子粒径增大,分布变宽,确定了复合乳化剂的最佳配比.随复合乳化剂浓度的增加,聚合速率加快、转化率增加,乳胶粒子粒径减小而分布加宽.通过改变乳化剂加入方式可减小乳胶粒子的粒径分布.为减少壳层聚合物新粒子的产生,需严格控制乳化剂的浓度,使加入的壳层单体处于“饥饿”状态,在乳胶粒子表面富集、引发聚合,形成表层“过渡层”,最终形成核壳结构复合粒子.     

Fabrication and characterization of polysiloxane/polyacrylate composite latexes with balanced water vapor permeability and mechanical properties: effect of silane coupling agent

In order to improve the water vapor permeability and mechanical properties of latex films, polysiloxane/polyacrylate (PSi/PA) composite latexes were fabricated via seeded emulsion polymerization of methyl methacrylate and butyl acrylate onto PSi latex particles, and the effects of the silane coupling agent 3-methacryloyloxypropyl trimethoxysilane (MATS) on the morphologies of the latex particles and films, as well as the microphase separation degree, the water vapor permeability and the mechanical properties of the latex films were investigated. Results indicated that MATS was essential for obtaining the PSi/PA composite latex particles with PSi as core and PA as shell and made a great contribution to restrict the phase separation. The PSi/PA core/shell latex films showed similar tensile strength and elongation with pure PA film, while exhibiting promising water vapor permeability. It was found that the influences of MATS content on the water vapor permeability and mechanical properties were opposite, and on the premise of the requirements for mechanical properties, lower MATS content could provide the PSi/PA core/shell latex films with better water vapor permeability.     

N-羟甲基丙烯酰胺对硅丙乳液及乳胶膜性能的影响

将N-羟甲基丙烯酰胺(NMA)、端乙烯基聚硅氧烷大单体与丙烯酸酯类单体进行乳液共聚合反应,制备了稳定的自交联型的硅丙乳液。通过聚合过程的动力学,聚合稳定性,乳胶粒的粒径大小和分布,以及乳胶膜的耐水性和力学性能测试,结合乳胶粒的微观形态和胶膜的红外光谱和DSC分析,讨论了NMA的引入及聚合方法对硅丙乳液和乳胶膜性能的影响。结果表明,在NMA适量加入的情况下,聚合反应速度加快,聚合稳定性提高,乳胶膜的耐水性增强,并使乳胶膜的力学性能也得到较大的提高。     

Effects of compatibilizing agents in poly(n-butyl acrylate)/poly(methyl methacrylate) composite latexes

Graft copolymers with poly(n-butyl acrylate) (PBA) backbones and poly(methyl methacrylate) (PMMA) macromonomer side chains are used as compatibilizing agents for PBA/PMMA composite latexes. The composite latexes are prepared by seeded emulsion polymerization of methyl methacrylate (MMA) in the presence of PBA particles. Graft copolymers were already incorporated into the PBA particles prior to using these particles as seed via miniemulsion (co)polymerization of n-butyl acrylate (BA) in the presence of the macromonomers. Comparison between size averages of composite and seed particles indicates no secondary nucleation of MMA during seeded emulsion polymerization. Transmission electron microscopy (TEM) observations of composite particles show the dependence of particle morphologies with the amount of macromonomer (i.e., mole ratio of macromonomer to BA and molecular weight of macromonomer) in seed latex. The more uniform coverage with the higher amount of macromonomer suggests that graft copolymers decrease the interfacial tension between core and shell layers in the composite particles. Dynamic mechanical analysis of composite latex films indicates the existence of an interphase region between PBA and PMMA. The dynamic mechanical properties of these films are related to the morphology of the composite particles, the arrangement of phases in the films, and the volume of the interphase polymer. © 1997 John Wiley & Sons, Inc.     

Complexation of poly(dimethylsiloxane)/poly(methyl methacrylate‐co‐butyl acrylate‐co‐methacrylic acid) latex with poly(dimethylsiloxane)/poly(vinyl acetate‐co‐butyl acrylate) latex

Two latices—the poly(dimethylsiloxane) (PDMS)/poly(methyl methacrylate‐co‐butyl acrylate‐co‐methacrylic acid) system (PA latex) and the PDMS/poly(vinyl acetate‐co‐butyl acrylate) system (PB latex)—were prepared by seeded emulsion polymerization, and PA/PB complex latices were obtained through the interparticle complexation of the PA latex with the PB latex. In addition, for the further study of the interparticle complexation of the PA latex with the PB latex, copolymer latices [PDMS/methyl methacrylate‐co‐butyl acrylate‐co‐vinyl acetate‐co‐methacrylic acid) (PC)] were prepared according to the monomer recipe of the complex latices and the polymerization process of the component latices. The properties of the obtained polymer latices and complex latices were investigated with surface‐tension, contact‐angle, and viscosity measurements. The mechanical properties of the coatings obtained from the latices were investigated with tensile‐strength measurements. The results showed that, in comparison with the two component latices (PA latex and PB latex) and the corresponding copolymer latices (PC latices), the PA/PB complex latices had lower surface tension, lower viscosities, and better wettability to different substrates. The tensile strengths of the coatings obtained from the complex latices were higher than the tensile strengths of the coatings from the two component latices and copolymer latices. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 2522–2527, 2004     

Preparation and characterization of core–shell polystyrene and polymethylsilsesquioxane structure latex particles by seeded polymerization

Composite polystyrene and polymethylsilsesquioxane (PS‐PMSSQ) latices were prepared by hydrolysis and polycondensation of triethoxylmethylsilane (TEOMS) in the presence of PS seed latices, obtained by gamma ray induced polymerization. Morphology of the composite latex particles was observed by transmission electronic microscopy and their size distribution was measured by dynamic laser light scattering. It was found that if 1 wt% silicon‐containing surfactant (SCS) and 0.4 wt% dodecylbenzene sulphonic acid (DBSA) were both used, core–shell/PS‐PMSSQ latex particles could be prepared at 30 °C. The core–shell structure was further characterized by X‐ray photoelectron spectrometry. With 0.5 wt% SCS or 0.2 wt% DBSA, the capsulation was incomplete. At 0 and 90 °C, the PMSSQ phase penetrated into the seed particles. No core–shell structure was observed when DBSA was replaced by hydrochloric acid or SCS was replaced by poly(ethylene glycol) monooctylphenyl ether. Copyright © 2006 Society of Chemical Industry     

Studies on the preparation of stable and high solid content emulsifier‐free latexes and characterization of the obtained copolymers for MMA/BA system with the addition of AHPS

3‐Allyloxy‐2‐hydroxyl‐propanesulfonic (AHPS) salt was synthesized and used as a hydrophilic comonomer for the methyl methacrylate (MMA) and n‐butyl acrylate (BA) emulsifier‐free emulsion copolymerization system to obtain latices of stable and high‐solid content. Properties of the latices, such as flow behavior, stability, and final diameter of the latex particles were studied. In addition, physical properties of the obtained copolymers, such as glass transition temperature (T_g), stress–strain behavior, and water resistance were investigated. With the addition of AHPS, the latices of stable and high‐solid content (as high as 60%) were prepared. Flow of the latices follows the law of the Bingham body. The final diameter of the latex particles is 0.3–0.5 μm in diameter, which is larger than that of the conventional latex particles and decreases with the increase of AHPS and potassium persulfate (KPS) concentration. All the copolymers are atactic polymers, showed as single T_g on dynamic mechanical analysis spectrum. Compared with the copolymers that were prepared by surfactant emulsion polymerization, tensile strength, as well as water resistance is greatly improved. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 79: 21–28, 2001     

Formation of transparent conducting films based on core‐shell latices: Influence of the polypyrrole shell thickness

Transparent conducting latex films have been prepared from core‐shell latices. The latex particles have a poly(butyl methacrylate) (PBMA) core of about 700 nm and a very thin polypyrrole (PPy) shell. We have studied the film formation of latices with 1, 2, and 4 wt % PPy and compared this with the film formation of the pure PBMA latex. The film formation process was studied by transparency measurements, atomic force microscopy surface flattening, and transmission electron microscopy on ultrathin sections of films after various annealing times at 120°C. It is demonstrated that highly transparent (>90%) and antistatic films can be produced using these latices. The presence of a polypyrrole shell around the PBMA latex particle seriously hinders the deformation of the particles. The amount of polypyrrole, and thus the shell thickness, is the determining factor for the speed of film formation. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 79: 900–909, 2001     

Morphological prediction and its application to the synthesis of polyacrylate/polysiloxane core/shell latex particles

A theoretical analysis and a morphological prediction of polyacrylate (PA)/polysiloxane (PSi) latex particles with core/shell morphologies were first conducted based on interfacial tensions and relative volumes of the two polymers in the latex system. The results indicated that the normal core/shell morphology particles (PSi/PA), with hydrophobic polysiloxane as the core and with hydrophilic polyacrylate as the shell, can be easily formed. Although the inverted core/shell morphology particles (PA/PSi) with polyacrylate as the core could not be formed in most cases, even if the fraction volume of polysiloxane was larger than 0.872, which is the smallest value of forming a PA/PSi particle, the PSi/PA particles were unavoidably formed simultaneously with PA/PSi particle formation. The synthesis of PA/PSi particles containing equal amounts of polyacrylate and polysiloxane was then carried out using seeded emulsion polymerization. Before the cyclosiloxane cationic polymerization, 3‐methacryloyloxypropyl trimethoxysilane (MATS) was introduced into the polyacrylate seed latex to form an intermediate layer and chemical bonds between the core and the shell polymers. The characterization by transmission electron microscopy (TEM) demonstrated that the perfect PA/PSi core/shell particle is successfully synthesized when both the core and the shell polymers are crosslinked. The experiments showed that both the hardness and water adsorption ratio characteristics of latex films of the PA/PSi particles are in good agreement with those of the polysiloxane film. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 80: 2251–2258, 2001     

Particle morphology and NMR structure of polymethylmethacrylate/polystyrene emulsifier‐free core–shell cationic latices in the presence of DBMEA

In the absence of emulsifier, we prepared stable emulsifier‐free polymethylmethacrylate/polystyrene (PMMA/PSt) copolymer latex by batch method with comonomer N,N‐dimethyl, N‐butyl, N‐methacryloloxylethyl ammonium bromide (DBMEA) by using A1BN as initiator. The size distribution of the latex particles was very narrow and the copolymer particles were spherical and very uniform. Under the same recipe and polymerization conditions, PMMA/PSt and PSt/PMMA composite polymer particle latices were prepared by a semicontinuous emulsifier‐free seeded emulsion polymerization method. The sizes and size distributions of composite latex particles were determined both by quasi‐elastic light scattering and transmission electron microscopy (TEM). The effects of feeding manner and staining agents on the morphologies of the composite particles were studied. The results were as follows: the latex particles were dyed with pH 2.0 phosphotungestic acid solution and with uranyl acetate solution, respectively, revealing that the morphologies of the composite latex particles were obviously core–shell structures. The core–shell polymer structure of PMMA/PSt was also studied by ¹H, ¹³C, 2D NMR, and distortionless enhancement by polarization transfer, or DEPT, spectroscopy. Results showed that PMMA/PSt polymers are composed of PSt homopolymer, PMMA homopolymer, and PMMA‐g‐PSt graft copolymers; results by NMR are consistent with TEM results. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 97: 1681–1687, 2005     

Preparation and properties of core [poly(styrene‐n‐butyl acrylate)]–shell [poly(styrene–methyl methacrylate–vinyl triethoxide silane)] structured latex particles with self‐crosslinking characteristics

Structured latex particles with a slightly crosslinked poly(styrene‐n‐butyl acrylate) (PSB) core and a poly(styrene–methacrylate–vinyl triethoxide silane) (PSMV) shell were prepared by seed emulsion polymerization, and the latex particle structures were investigated with Fourier transform infrared, thermogravimetric analysis, differential scanning calorimetry, transmission electron microscopy, and dynamic light scattering. The films that were formed from the structured core (PSB)–shell (PSMV) particles under ambient conditions had good water repellency and good tensile strength in comparison with films from structured core (PSB)–shell [poly(styrene–methyl methyacrylate)] latex particles; this was attributed to the self‐crosslinking of CH₂?CH? Si(OCH₂CH₃)₃ in the outer shell structure. The relationship between the particle structure and the film properties was also investigated in this work. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 1824–1830, 2006     

Synthesis of a novel polymerizable surfactant and its application in the emulsion polymerization of vinyl acetate,butyl acrylate,Veova 10, and hexafluorobutyl methacrylate

A novel anionic, polymerizable fumaric surfactant (surfmer) was synthesized. The chemical structure of the surfactant was confirmed with ¹H‐NMR, IR, and mass spectrometry. The surfmer was then used with constant addition profiles in the semicontinuous polymerization of vinyl acetate, butyl acrylate, Veova 10, and hexafluorobutyl methacrylate. The particle size, amount of coagulum, and stability against electrolytes and freezing/thawing were evaluated. Films were cast from latices; then, photographs were taken of the films after immersion in water for days, and the water adsorption was assessed. As a reference, an unreactive surfactant (sodium dodecyl sulfate) was also used for the polymerization. Compared with sodium dodecyl sulfate, the surfmer behaved much better with respect to the stability of the latices and the water sensitivity of the films. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Chemical components and properties of core–shell acrylate latex containing fluorine in the shell and their films

Core–shell acrylate latices containing fluorine in the shell were prepared by semicontinuous emulsion polymerization. The chemical components of the latices were determined by Fourier transform infrared, ion‐selective electrode analysis, and differential scanning calorimetry. The average size and morphology of the latex particles were characterized by photocorrelation spectroscopy and transmission electron microscopy, respectively. The latex particles were mainly composed of a non‐fluorine core and a fluorinated shell. The dynamic water contact angles of the latex films from the Wilhelmy method indicated that the latex films containing fluorine in the shell could be wetted by water only with difficulty. The amount of the fluoromonomer played an important role in the modification on the water contact angles, water absorption, and thermal stability of the latex films. In comparison with a random structure, the core–shell structure was more effective for improving the thermal properties of the latex films. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 99: 107–114, 2006     

Study on the preparation and properties of styrene–butyl acrylate–silicone copolymer latices

Copolymer latices of styrene–butyl acrylate–silicone were prepared using a semicontinuous addition process and batch and monomer emulsion addition processes. The results showed that a stable latex with narrow particle size dispersion and a high monomer conversion can be obtained only by the semicontinuous addition process. The simultaneous free‐radical and ionic copolymerization mechanisms were discussed. 3‐Methacryloyloxypropyl trimethoxysilane in this work was used as a coupling agent to form a chemical bond between vinyl polymer and polysiloxane. It was found that the copolymerization reaction and the properties of latex and latex film were obviously influenced by silicone content. When the silicone content was less than 25 wt %, copolymerization proceeded readily and a stable latex could be prepared. With increasing silicone content, monomer conversion, latex stability, film hardness, and tensile strength decreased, whereas the water resistance and impact strength increased. Results of Soxhlet extraction, silicon analysis, and dynamic mechanical properties of latex polymer confirmed the occurrence of copolymerization. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 82: 3194–3200, 2001     

Preparation and properties of alkoxysilane/butyl acrylate/methyl methacrylate copolymer latices

The incorporation of alkoxysilanes into latex systems is of major interest in the field of colloidal science. Two kinds of vinyl‐containing alkoxysilanes, methacyloxypropyltrimethoxyl silane and vinyltriethoxysilane, were copolymerized with butyl acrylate and methyl methacrylate by seeded emulsion polymerization, and copolymer latices were obtained. The morphologies of the latex particles were characterized with transmission electron microscopy. Dynamic light scattering showed that the particle size increased and the particle size distributions of all the copolymer latex particles were alike with increasing amounts of organosilane. The effects of the organosilane content on the morphology of the particles, the rheology, and the swelling properties were also investigated. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Preparation and properties of core–shell nanosilica/poly(methyl methacrylate–butyl acrylate–2,2,2‐trifluoroethyl methacrylate) latex

A core–shell nanosilica (nano‐SiO₂)/fluorinated acrylic copolymer latex, where nano‐SiO₂ served as the core and a copolymer of butyl acrylate, methyl methacrylate, and 2,2,2‐trifluoroethyl methacrylate (TFEMA) served as the shell, was synthesized in this study by seed emulsion polymerization. The compatibility between the core and shell was enhanced by the introduction of vinyl trimethoxysilane on the surface of nano‐SiO₂. The morphology and particle size of the nano‐SiO₂/poly(methyl methacrylate–butyl acrylate–2,2,2‐trifluoroethyl methacrylate) [P(MMA–BA–TFEMA)] core–shell latex were characterized by transmission electron microscopy. The properties and surface energy of films formed by the nano‐SiO₂/P(MMA–BA–TFEMA) latex were analyzed by Fourier transform infrared spectroscopy, differential scanning calorimetry, thermogravimetric analysis, scanning electron microscopy/energy‐dispersive X‐ray spectroscopy, and static contact angle measurement. The analyzed results indicate that the nano‐SiO₂/P(MMA–BA–TFEMA) latex presented uniform spherical core–shell particles about 45 nm in diameter. Favorable characteristics in the latex film and the lowest surface energy were obtained with 30 wt % TFEMA; this was due to the optimal migration of fluorine to the surface during film formation. The mechanical properties of the films were significantly improved by 1.0–1.5 wt % modified nano‐SiO₂. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011