Properties and preparation of compatibilized nylon 6 nanocomposites/ABS blends using functionalized metallocene polyolefin elastomer. I. Impact properties

The impact behaviors of nanoclay‐filled nylon 6 (nano‐nylon 6) blended with poly(acrylonitrile–butadiene–styrene) terpolymers (ABS) prepared through a twin screw mixing process were investigated here using metallocene polyethylene grafted maleic anhydride (POE‐g‐MA) as a compatibilizer to enhance the interface interaction. No clear effect of compatibilizer on the dispersion of clay and crystalline structure of nano‐nylon 6 has been observed. In view of morphology and rheological behaviors, the effect of compatibilizer on the mechanical properties could be elucidated. It is found that impact strength increases with the addition of compatibilizer at various ABS compositions. Similar effects are also observed with decreasing test temperature at the nano‐nylon 6/ABS blend composition of 80/20. As for thermal properties, the heat distortion temperature shows a marginal decrease in the nano‐nylon 6/ABS blends. Rheological behavior indicates that increased viscosity is found for the investigated compatibilized systems. Through morphology observations, the etched ABS particle sizes tend to decrease with the addition of compatibilizer for the blends, but are larger with higher contents of ABS concentrations. Those observations account for impact behaviors of the investigated blends. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 1364–1371, 2006     

尼龙6／ABS合金的结构与性能

研究了以自制的马来酸酐直接枝改性ＡＢＳ代替了或作为增容剂使用形成的尼龙６／ＡＢＳ合金的结构与性能，研究结果表明，接枝改性可以提高ＡＢＳ在基体树脂中的分散性，改善共混组分间的相容性，引起体系结晶熔融行为的改变；随ＡＢＳ接板率的上升，尼龙６／ＡＢＳ合金的冲击强度提高，当接枝ＡＢＳ作为增容剂使用时，随增容剂用量增加，材料的冲击强度呈提高趋势；保持增容剂与ＡＢＳ的比例，增加尼龙６含量时，尼龙６／ＡＢＳ合金     

Studies on impact‐modified nylon 6/ABS blends

The objective of this research is to study the effect of using maleic anhydride‐grafted polyethylene‐octene elastomer (POE‐g‐MA) as a compatibilizer on nylon 6/acrylonitile‐butadiene‐styrene (ABS) copolymer blends. With POE‐g‐MA, nylon 6/ABS at a blending ratio of 80/20 showed an optimal result in modified impact property. Scanning electron microscopy (SEM) revealed that the particle sizes of ABS in the dispersed phase diminished as the amount of the added compatibilizer (POE‐g‐MA) increased. The compatibilizer reduced the surface tension between nylon 6 and ABS, thus increasing the compatibility of the two phases. Furthermore, studies of the rheological behavior of the system showed that the shear viscosity of nylon 6/ABS blends also increased with the introduction of POE‐g‐MA. Finally, dynamic mechanical analysis (DMA) experiments showed that adding POE‐g‐MA dramatically improved the impact strength of the blends at room temperature and low temperatures. Polym. Eng. Sci. 44:2340–2345, 2004. © 2004 Society of Plastics Engineers.     

Effect of compatibilizer in acrylonitrile‐butadiene‐styrene toughened nylon 6 blends: Ductile–brittle transition temperature

The ductile–brittle transition temperatures were determined for compatibilized nylon 6/acrylonitrile‐butadiene‐styrene (PA6/ABS) copolymer blends. The compatibilizers used for those blends were methyl methacrylate‐co‐maleic anhydride (MMA‐MAH) and MMA‐co‐glycidyl methacrylate (MMA‐GMA). The ductile–brittle transition temperatures were found to be lower for blends compatibilized through maleate modified acrylic polymers. At room temperature, the PA6/ABS binary blend was essentially brittle whereas the ternary blends with MMA‐MAH compatibilizer were supertough and showed a ductile–brittle transition temperature at ?10°C. The blends compatibilized with maleated copolymer exhibited impact strengths of up to 800 J/m. However, the blends compatibilized with MMA‐GMA showed poor toughness at room temperature and failed in a brittle manner at subambient temperatures. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 2643–2647, 2003     

Blends of recycled polycarbonate and acrylonitrile–butadiene–styrene: comparing the effect of reactive compatibilizers on mechanical and morphological properties

Blends of recycled polycarbonate (PC) and acrylonitrile–butadiene–styrene (ABS) were prepared and some mechanical and morphological properties were investigated. To compatibilize these blends, ABS‐g‐(maleic anhydride) (ABS‐g‐MA) and (ethylene–vinyl acetate)‐g‐(maleic anhydride) (EVA‐g‐MA) with similar degree of grafting of 1.5% were used. To compare the effect of the type of compatibilizer on mechanical properties, blends were prepared using 3, 5 and 10 phr of each compatibilizer. A co‐rotating twin‐screw extruder was used for blending. The results showed that ABS‐g‐MA had no significant effect on the tensile strength of the blends while EVA‐g‐MA decreased the tensile strength, the maximum decrease being about 9.6% when using 10 phr of this compatibilizer. The results of notched Charpy impact strength tests showed that EVA‐g‐MA increased the impact strength of blends more than ABS‐g‐MA. The maximum value of this increase occurred when using 5 phr of each compatibilizer, it being about 54% for ABS‐g‐MA and 165% for EVA‐g‐MA. Scanning electron microscopy micrographs showed that the particle size of the dispersed phase was decreased in the continuous phase of PC by using the compatibilizers. Moreover, a blend without compatibilizer showed brittle behaviour while the blends containing compatibilizer showed ductile behaviour in fracture. © 2013 Society of Chemical Industry     

Characterization of nylon 6/ABS blends with and without a maleated polybutadiene as compatibilizer

The physical properties of nylon 6/poly(acrylonitrile-butadiene-styrene) terpolymer (ABS) blends using a maleated polybutadiene (denoted PB-g-MA) as compatibilizer were investigated. The morphology results reveal that ABS domain sizes decrease with an increasing compatibilizer content, suggesting the good interaction between the nylon 6 matrix and the ABS dispersed phase. Cooling conditions and compatibilizer contents strongly affect the crystalline structure of nylon 6, as determined from X-ray diffraction and non-isothermal crystallization thermal analyses. The coexistence of α- and predominantly γ-form crystals for the 10 phr compatibilized blends was observed. Isothermal crystallization kinetics suggests that the introduced compatibilizer impeded the growth rate of the crystals, especially for the higher compatibilizer content. The compatibilizer was beneficial in enhancing the thermal stability of the blends.     

Acrylonitrile–butadiene–styrene toughened nylon 6: The influences of compatibilizer on morphology and impact properties

Polymer alloys have been used as an alternative to obtain polymeric materials with unique physical properties. Generally, the polymer mixture is incompatible, which makes it necessary to use a compatibilizer to improve the interfacial adhesion. Nylon 6 (PA6) is an attractive polymer to use in engineering applications, but it has processing instability and relatively low notched impact strength. In this study, the acrylonitrile–butadiene–styrene (ABS) triblock copolymer was used as an impact modifier for PA6. Poly(methyl methacrylate‐co‐maleic anyhydride) (MMA‐MA) and poly(methyl methacrylate‐co‐glycidyl methacrylate) (MMA‐GMA) were used as compatibilizers for this blend. The morphology and impact strength of the blends were evaluated as a function of blend composition and the presence of compatibilizers. The blends compatibilized with maleated copolymer exhibited an impact strength up to 800 J/m and a morphology with ABS domains more efi8ciently dispersed. Moderate amounts of MA functionality in the compatibilizer (～5%) and small amounts of compatibilizer in the blend (～5%) appear sufficient to improve the impact properties and ABS dispersion. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 87: 842–847, 2003     

Effects of olefin‐based compatibilizers on the morphology,thermal and mechanical properties of ABS/polyamide‐6 blends

In this study, commercially available epoxidized and maleated olefinic copolymers, EMA‐GMA (ethylene‐methyl acrylate‐glycidyl methacrylate) and EnBACO‐MAH (ethylene‐n butyl acrylate‐carbon monoxide‐maleic anhydride), were used at 0, 5, and 10% by weight to compatibilize the blend composed of ABS (acrylonitrile‐butadiene‐styrene) terpolymer and PA6 (polyamide 6). Compatibilizing performance of these two olefinic polymers was investigated from blend morphologies, thermal and mechanical properties as a function of blend composition, and compatibilizer loading level. Scanning electron microscopy (SEM) studies showed that incorporation of compatibilizer resulted in a fine morphology with reduced dispersed particle diameter at the presence of 5% compatibilizer. The crystallization behavior of PA6 phase in the blends was explored for selected blend compositions by differential scanning calorimetry (DSC). At high compatibilizer level a decrease in the degree of crystallization was observed. In 10% compatibilizer containing blends, formation of γ‐crystals was observed contrary to other compatibilizer compositions. The behavior of the compatibilized blend system in tensile testing showed the negative effect of using excess compatibilizer. Different trends in yield strengths and strain at break values were observed depending on compatibilizer type, loading level, and blend composition. With 5% EnBACO‐MAH, the blend toughness was observed to be the highest at room temperature. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 104: 926–935, 2007     

Investigation on the correlation between rheology and morphology of PA6/ABS blends using ethylene acrylate terpolymer as compatibilizer

Phase morphology and rheological behavior of polyamide 6 (PA6)/acrylonitrile butadiene styrene (ABS) polymers blends was studied using scanning electron microscopy and rheometry. The results showed that the phase morphology and rheological properties depends on blend composition. We evaluated the effect of addition of ABS as dispersed phase and EnBACO‐MAH (ethylene n‐butyl acrylate carbon monoxide maleic anhydride) as a compatibilizer on the morphological and rheological behaviors of PA6/ABS blends. It was concluded that there is a good agreement between the results obtained from rheological and morphological studies. As a consequence, addition of the ABS and compatibilizer weight percent led to a significant change in morphological structure and a great mounting in the viscosity as well as the elasticity. The rheological properties results demonstrate that adding compatibilizer to polymer blends led to increasing the crossover point, which shows a transition from a high viscous to a considerably more elastic behavior. Also, the slow transition of relaxation time peak from the peak of the PA6 to the peak of the ABS implies increasing the miscibility of the PA6/ABS blend components by increasing compatibilizer content. In addition, the Carreau–Yasuda model was used to extract information on rheological properties (zero shear viscosity and relaxation time) for PA6/ABS/EnBACO‐MAH blends by fitting the experimental data with this model. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Mechanical,thermal, and morphological characteristics of compatibilized and dynamically vulcanized polyoxymethylene/ethylene propylene diene terpolymer blends

Dynamically vulcanized blends of polyoxymethylene (POM) and ethylene propylene diene terpolymer (EPDM) with and without compatibilizer were prepared by melt mixing in a twin screw extruder. Maleic anhydride (MAH) grafted EPDM (EPDM‐g‐MAH) has been used as a compatibilizer. Dicumyl peroxide was used for vulcanizing the elastomer phase in the blends. Mechanical, dynamical mechanical, thermal, and morphological properties of the blend systems have been investigated as a function of blend composition and compatibilizer content. The impact strength of both dynamically vulcanized blends and compatibilized/dynamically vulcanized blends increases with increase in elastomer content with decrease in tensile strength. Dynamic mechanical analysis shows decrease in tanδ values as the elastomer and compatibilizer content increased. Thermograms obtained from differential scanning calorimetric studies reveal that compatibilized blends have lower T_m values compared to dynamically vulcanized blends, which confirms strong interaction between the plastic and elastomer phase. Scanning electron microscopic observations on impact fractured surface indicate reduction in particle size of elastomer phase and its high level of dispersion in the POM matrix. In the case of compatibilized blends high degree of interaction between the component polymers has been observed. POLYM. ENG. SCI., 47:934–942, 2007. © 2007 Society of Plastics Engineers     

Processing and properties of polymeric nano‐composites

Polymeric nano‐composites are prepared by melt intercalation in this study. Nano‐clay is mixed with either a polymer or a polymer blend by twin‐screw extrusion. The clay‐spacing in the composites is measured by X‐ray diffraction (XRD). The morphology of the composites and its development during the extrusion process are observed by scanning electron microscopy (SEM). Melt viscosity and mechanical properties of the composites and the blends are also measured. It is found that the clay spacing in the composites is influenced greatly by the type of polymer used. The addition of the nano‐clay can greatly increase the viscosity of the polymer when there is a strong interaction between the polymer and the nano‐clay. It can also change the morphology and morphology development of nylon 6/PP blends. The mechanical test shows that the presence of 5–10 wt.% nano‐clay largely increases the elastic modulus of the composites and blends, while significantly decreases the impact strength. The water absorption of nylon 6 is decreased with the presence of nano‐clay. The effect of nano‐clay on polymers and polymer blends is also compared with Kaolin clay under the same experimental conditions.     

ABS及PS-g-GMA对回收PET的改性研究

以回收聚对苯二甲酸乙二醇(酯rPET)为基体材料,丙烯腈-丁二烯-苯乙烯共聚(物ABS)为增强材料,甲基丙烯酸缩水甘油酯接枝聚苯乙烯(PS-g-GMA)为增容剂,制备了rPET/ABS共混物。采用SEM、DSC等方法对共混物的形态结构、结晶性能和力学性能进行了表征。结果表明:与纯rPET相比,ABS增韧后的rPET缺口冲击强度和断裂伸长率分别提高了54.0%和47.2%,弯曲强度和拉伸强度略有下降,熔融温度下降了1.27℃,结晶温度升高了31.22℃,结晶速度明显加快;PS-g-GMA的加入改善了rPET/ABS共混物的两相界面结合力,细化了两相结构;与纯rPET相比,含1%PS-g-GMA的rPET/PS-g-GMA/ABS共混物的缺口冲击强度提高了72.5%断,裂伸长率提高了71.7%。     

Rheological,thermal, and morphological properties of ABS–PA1010 blends

Noncompatibilized and compatibilized ABS–nylon1010 blends were prepared by melt mixing. Polystyrene and glycidyl methacrylate (SG) copolymer was used as a compatibilizer to enhance the interfacial adhesion and to control the morphology. This SG copolymer contains reactive glycidyl groups that are able to react with PA1010 end groups ( NH₂ or  COOH) under melt conditions to form SG‐g‐Nylon copolymer. Effects of the compatibilizer SG on the rheological, thermal, and morphological properties were investigated by capillary rheometer, DSC, and SEM techniques. The compatibilized ABS–PA1010 blend has higher viscosity, lower crystallinity, and smaller phase domain compared to the corresponding noncompatibilized blend. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 72: 683–688, 1999     

Mechanical properties and morphology of PP/ABS blends compatibilized with PP‐g‐2‐HEMA

Polypropylene (PP) and acrylonitrile–butadiene–styrene blends of different composition were prepared using a single‐screw extruder. The binary blend of PP/ABS was observed to be incompatible and shows poor mechanical properties. PP‐g‐2‐hydroxyethyl methacrylate (2‐HEMA) was used as a compatibilizer for the PP/ABS blends. The ternary compatibilized blends of PP/ABS/PP‐g‐2‐HEMA showed improvement in the mechanical properties. Electron micrographs of these blends showed a homogeneous and finer distribution of the dispersed phase. The mechanical performance increased particularly in the PP‐rich blend. The 2.5‐phr (part per hundred of resin) compatibilizer was observed to bring improvement to the properties. The suitability of various existing theoretical models for the predication of the tensile moduli of these blends was examined. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 88: 72–78, 2003     

Morphology and properties of nylon 6 and high density polyethylene blends in presence of nanoclay and PE‐g‐MA

In this study, we report the synergistic effect of nanoclay and maleic anhydride grafted polyethylene (PE‐g‐MA) on the morphology and properties of (80/20 w/w) nylon 6/high density polyethylene (HDPE) blend. Polymer blend nanocomposites containing nanoclay with and without compatibilizer (PE‐g‐MA) were prepared by melt mixing, and their morphologies and structures were examined with scanning electron microscopy (SEM) and wide angle X‐ray diffractometer (WAXD) study. The size of phase‐separated domains decreased considerably with increasing content of nanoclay and PE‐g‐MA. WAXD study and transmission electron microscopy (TEM) revealed the presence of exfoliated clay platelets in nylon 6 matrix, as well as, at the interface of the (80/20 w/w) nylon 6/HDPE blend–clay nanocomposites. Addition of PE‐g‐MA in the blend–clay nanocomposites enhanced the exfoliation of clays in nylon 6 matrix and especially at the interface. Thus, exfoliated clay platelets in nylon 6 matrix effectively restricted the coalescence of dispersed HDPE domains while PE‐g‐MA improved the adhesion between the phases at the interface. The use of compatibilizer and nanoclay in polymer blends may lead to a high performance material which combines the advantages of compatibilized polymer blends and the merits of polymer nanocomposites. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Melt processing,mechanical, and fatigue crack propagation properties of reactively compatibilized blends of polyamide 6 and acrylonitrile–butadiene–styrene copolymer

Within a IUPAC study, melt processing, mechanical, and fatigue crack growth properties of blends of polyamide 6 (PA 6) and poly(acrylonitrile–butadiene–styrene) (ABS) were investigated. We focused on the influence of reactive compatibilization on blend properties using a styrene–acrylonitrile–maleic anhydride random terpolymer (SANMA). Two series of PA 6/ABS blends with 30 wt % PA 6 and 70 wt % PA 6, respectively, were prepared with varying amounts of SANMA. Our experiments revealed that the morphology of the matrix (PA 6 or ABS) strongly affects the blend properties. The viscosity of PA 6/ABS blends monotonically increases with SANMA concentration because of the formation of high‐molecular weight graft copolymers. The extrudate swell of the blends was much larger than that of neat PA 6 and ABS and decreased with increasing SANMA concentrations at a constant extrusion pressure. This observation can be explained by the effect of the capillary number. The fracture resistance of these blends, including specific work to break and impact strength, is lower than that of PA 6 or ABS alone, but increases with SANMA concentration. This effect is most strongly pronounced for blends with 70 wt % PA 6. Fatigue crack growth experiments showed that the addition of 1–2 wt % SANMA enhances the resistance against crack propagation for ABS‐based blends. The correlation between blend composition, morphology and processing/end‐use properties of reactively compatibilized PA 6/ABS blends is discussed. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Mechanical properties of blends of nylon with chemically modified ABS

Tensile, flexural and impact properties were measured of a heterogeneous polymer blend system, consisting of nylon 6 and a chemically modified ABS (MABS). It was found from the tensile tests that nylon-richer blends show yielding behaviour and nylon-leaner blends show necking behaviour. The addition of MABS increases the modulus, whereas the tensile strength and percentage elongation at break decrease and go through a minimum. The impact strength is increased to a maximum of approximately three times when 20 wt% of MABS is added to nylon 6. In order to interpolate the mechanical properties observed, empirical equations are given which are found to describe the experimental data rather well. Photomicrographs were taken of the tensile fractured surfaces using a scanning electron microscope.     

Thermal,mechanical, and diffusional properties of nylon 6/ABS polymer blends: Compatibilizer effect

The thermal, mechanical, and water absorption properties of blends of nylon 6 (PA6) and acrylonitrile‐butadiene‐styrene copolymer (ABS) with and without the compatibilizer maleic anhydride (MAH) were studied. Polymers were melt‐blended using a twin screw extruder, and injection molded into sheets. Tensile and impact properties, hardness, heat deflection resistance, and dimensional stability were enhanced by the incorporation of MAH. Synergistic effects were observed for tensile elongation and flexural properties. The melting temperature and the thermal stability were not significantly affected by the incorporation of MAH. The mechanical property enhancement by the introduction of compatibilizer was explained by the formation of a micro‐domain structure in the blends. The equilibrium water uptake increased with increasing concentration of PA6, and the diffusion coefficient was determined from the water transport kinetics at different temperatures. Activation energy was extracted from the temperature dependence of the diffusion coefficient. No compatibilizer effect was observed in the swelling behavior.     

Influence of compatibilizer on mechanical,morphological and rheological properties of PP/ABS blends

The objective of this work was to study the compatibilizer effect on polypropylene (PP) and acrylonitrile butadiene styrene (ABS) blends. The blends were coextruded and injection molded in various ratios of ABS with and without compatibilizers. Universal testing machine was employed to analyze the tensile properties of basic PP/ABS binary blends. From the mechanical testing, the impact and tensile properties of PP/ABS blend were optimized at 80/20 weight ratio. Various compatibilizers such as PP-g-MAH, SEBS-g-MAH and ethylene α-olefin copolymer were used and their comparative performance on binary blend was enumerated. Hybrid compatibilization effect was also studied and reported. However, the addition of compatibilizers showed the maximum increase in impact strength attributed to rubber toughening effect of ABS. The effect of compatibilizers on morphological properties was examined using scanning electron microscopy (SEM). SEM micrographs depicted the more efficient dispersion of ABS particles in PP matrix with the addition of compatibilizers. Further, interparticle distance analysis was carried out to evaluate the rubber toughening effect. The ABS droplet size in compatibilized PP/ABS blend was brought to minimum of 3.2 μm from 9.9 μm with the addition of compatibilizers. The melt rheology of PP/ABS blend systems was investigated through parallel plate arrangement in frequency sweep. Linear viscoelastic properties like storage (G′) and loss (G″) modulus and complex viscosity (η*) have been reported with reference to the virgin materials. It is understood that the combination of compatibilizers (hybrid compatibilizer) had a considerable effect on the overall blend properties.     

Morphological,thermal, and rheological properties of nylon/acrylonitrile-butadiene-styrene alloys

Melt blends of nylon-6/modified ABS (acrylonitrile-butadiene-styrene terpolymer) have been prepared using a single screw extruder. Electron microscopic observations revealed that the rubber particles are as finely dispersed as in ABS. Both the heat of fusion and the dynamic storage modulus of the blends were linear functions of the blend composition. The melting point of nylon crystallites and glass transition temperatures of poly(acrylonitrile-co-styrene) (AS) and the rubber phase in ABS and the amorphous phase in nylon were almost independent of the composition. Very high Izod impact strength was achieved over a broad compositional range. These facts suggest that the nylon and the modified ABS are not mixed on a molecular level although there must be sufficient interaction between them. The melt viscosities were increased with an increase in the ABS component. In the region of less than 65% ABS, the viscosities bend off to the zero-shear viscosity at low shear rates. Above 65% ABS, the viscosity curves were expressed by a power law fluid. The power law index decreased with an increase in the ABS content. The activation energy of flow vs. composition curve indicated a discontinuous point between 60% and 70% ABS. The phase inversion takes place at about 65% ABS, judging from the rheological point of view.