共混比对丙烯酸酯橡胶/乙烯丙烯酸酯橡胶共混胶性能的影响

研究了共混比对丙烯酸酯橡胶(ACM)/乙烯丙烯酸酯橡胶(AEM)共混胶硫化特性、物理机械性能、耐热老化性能、耐油性能、耐低温性能、热稳定性和动态力学性能的影响。结果表明,AEM用量的增加改善了ACM/AEM共混胶的加工安全性能、物理机械性能和热稳定性能,耐热老化性能变化不明显,耐低温性能稍有下降,ACM/AEM共混胶耐ASTM No 1标准油性能变好,耐IRM 903标准油性能变差;当ACM/AEM共混比为60/40时,共混胶的综合性能最佳,能够满足密封圈的性能要求。     

促进剂对丙烯酸酯橡胶/乙烯丙烯酸酯橡胶共混胶性能的影响

考察了传统促进剂DOTG、环保促进剂XLA-60和ACT 55对丙烯酸酯橡胶(ACM)/乙烯丙烯酸酯橡胶(AEM)共混胶的硫化特性、物理机械性能、耐热空气老化性能、耐油性能、压缩永久变形及耐低温性能的影响。结果表明,与传统促进剂DOTG相比,加入新型环保促进剂ACT 55或XLA-60的ACM/AEM共混胶的硫化速率均有所提高,硫化胶交联密度增大,其中加入ACT 55的共混胶交联密度最大。促进剂ACT 55和XLA-60均能提高共混硫化胶的物理机械性能、耐热空气老化性能和压缩永久变形性能。添加XLA-60的共混硫化胶有较好的耐ASTM No.1标准油性能,而在IRM 903标准油中,加入DOTG的共混硫化胶的性能更好。     

硫化剂对丙烯酸酯橡胶/乙烯丙烯酸酯橡胶共混胶性能的影响

为提高丙烯酸酯橡胶(ACM)/乙烯丙烯酸酯橡胶(AEM)共混胶的综合性能,采用硫化剂Diak No 1与促进剂Vulcofac ACT 55组成硫化体系,研究了硫化剂用量对ACM/AEM共混胶性能的影响。结果表明,随着Diak No 1用量的增加,共混胶焦烧时间逐渐延长,硫化反应速率逐渐减小;共混胶物理机械性能、耐热老化性能和耐IRM 903标准油性能逐渐提高,压缩永久变形性能先提高后降低。动态力学性能分析和差示扫描量热分析结果表明,随着Diak No 1用量的增加,共混胶的玻璃化转变温度逐渐升高,储能模量逐渐增大。     

丙烯酸酯橡胶/乙烯丙烯酸酯橡胶并用胶性能的研究

制备丙烯酸酯橡胶(ACM)/乙烯丙烯酸酯橡胶(AEM)并用胶,并对其性能进行研究。结果表明:ACM与AEM并用能够实现共硫化;与ACM相比,ACM/AEM并用胶的拉伸强度增大,耐热空气老化性能和耐低温性能得到改善,耐油性能有所下降。当ACM/AEM并用比为60/40、炭黑N550和N774用量分别为40份、1#硫化剂用量为1.5份时,ACM/AEM并用胶的物理性能最佳。     

炭黑对丙烯酸酯橡胶/乙烯丙烯酸酯橡胶共混胶性能的影响

考察了炭黑种类对丙烯酸酯橡胶(ACM)/乙烯丙烯酸酯橡胶(AEM)共混胶硫化特性、物理机械性能、耐油性能、动态力学性能及热稳定性等的影响。结果表明,与未加入炭黑的试样相比,加入不同种类炭黑后共混胶的最大转矩(M_H)、最小转矩(M_L)及二者之差(M_H-M_L)均显著增大,焦烧时间(t_(10))和正硫化时间(t_(90))均缩短。共混硫化胶的物理机械性能、耐油性能及热稳定性均显著增强,但压缩永久变形变差,玻璃化转变温度均升高,损耗因子峰值均下降。随着炭黑粒径的增大,共混胶的M_H、M_L和M_H-M_L逐渐减小,t_(10)和t_(90)逐渐延长,物理机械性能逐渐变差,但热稳定性及压缩永久变形逐渐升高。加入炭黑N 990的共混硫化胶的热稳定性较差。     

聚酯/聚醚混合型增塑剂对乙烯丙烯酸酯橡胶性能的影响

研究不同牌号乙烯丙烯酸酯橡胶(AEM)及聚酯/聚醚混合型增塑剂种类和用量对硫化胶性能的影响。结果表明:AEM Vamac G硫化胶的耐低温性能较好,而AEM Vamac GLS硫化胶的物理性能、耐老化性能和耐油性能较好,选择并用比为50/50的AEM Vamac G/AEM Vamac GLS并用胶作为主体材料,硫化胶的物理性能、耐油性能和耐低温性能可更好地平衡;添加增塑剂TP-759的硫化胶的耐低温性能较好,添加增塑剂RS-735的硫化胶的耐热老化性能较好,两者耐油性能相当;随着增塑剂用量的增大,硫化胶的耐低温性能提高,拉伸强度降低,拉断伸长率和压缩永久变形增大,油浸泡后体积变化率减小。     

环保促进剂用量对丙烯酸酯橡胶/乙烯丙烯酸酯橡胶共混胶性能的影响

采用环保促进剂Vulcofac ACT 55与硫化剂Diak No 1组成硫化体系,研究了Vulcofac ACT 55用量对丙烯酸酯橡胶/乙烯丙烯酸酯橡胶共混胶性能的影响。结果表明,随着Vulcofac ACT 55用量的增加,共混胶的交联密度先增大后减小,焦烧时间逐渐缩短,硫化反应速率则逐渐增大;共混硫化胶的物理机械性能、耐热老化性能、耐ASTM No 1标准油性能和热稳定性先得到改善后又变差。差示扫描量热研究结果显示,Vulcofac ACT 55用量为2份(质量,下同)时共混硫化胶的耐IRM 903标准油性能最差、玻璃化转变温度最高。动态热机械分析结果显示,Vulcofac ACT 55用量超过2份后共混硫化胶的玻璃化转变温度逐渐降低,而用量不同共混硫化胶处于高弹态时的储能模量相近。     

乙烯丙烯酸酯橡胶共混改性硅橡胶的性能研究

将乙烯丙烯酸酯橡胶(AEM)按照不同比例与硅橡胶(MVQ)进行共混,研究并用比对MVQ/AEM并用胶的硫化特性、物理性能、耐油性能和动态力学性能的影响。结果表明:随着AEM用量的增大,MVQ/AEM并用胶的硫化时间延长,MH减小,物理性能明显改善;经过热空气老化后,并用胶的拉伸强度保持率和拉断伸长率保持率均随着AEM用量的增大而减小,耐老化性能降低;并用胶在ASTM 1#油和ASTM 3#油中浸泡后体积变化率和质量变化率减小,耐油性能改善。动态力学分析结果表明,AEM和MVQ具有良好的相容性,二者并用后低温性能下降,损耗因子逐渐增大。     

相容剂对混炼型聚氨酯橡胶/丁腈橡胶共混胶性能的影响

以丙烯酸酯橡胶（ACM）和乙烯丙烯酸酯橡胶（AEM）作为相容剂,研究其对混炼型聚氨酯橡胶（MPU）/丁腈橡胶（NBR）共混胶性能的影响。结果表明：在MPU/NBR共混胶中加入相容剂ACM和AEM,可以促进MPU与NBR的共硫化,使二者的硫化特性更加匹配,提高了共混胶的相容性、物理性能、耐热性能和耐热氧老化性能,相容剂AEM对共混胶的性能改善效果优于相容剂ACM;当相容剂AEM用量为20份时,共混胶的两相已完全相容。     

增塑剂RS735在丙烯酸酯橡胶中的应用研究

考察了增塑剂RS735对丙烯酸酯橡胶(ACM)、乙烯基丙烯酸橡胶(AEM)性能的影响。结果表明,随着增塑剂RS735用量的增加,ACM、AEM胶料的门尼粘度逐渐降低,加工性能改善;ACM、AEM硫化胶的拉伸强度、100%定伸应力、硬度和撕裂强度总体呈减小趋势,拉断伸长率、压缩永久变形增加,耐低温性能明显提高。     

顺丁橡胶对硅橡胶/丙烯酸酯橡胶并用胶的增容作用

采用偏光显微镜、差示扫描量热仪以及力学性能、热老化性能测试手段,研究了顺丁橡胶(BR)增容的甲基乙烯基硅橡胶(MVQ)/丙烯酸酯橡胶(ACM)共混体系的并用比(质量比)、硫化工艺参数以及BR的加入对并用胶力学性能、耐热老化性能和相容性的影响。结果表明,BR的加入改善了MVQ/ACM并用胶的力学性能和耐热老化性能,当白炭黑用量为30份、BR/MVQ/ACM的并用比为25/45/55时,并用胶的力学性能和耐热老化性能最好;最佳硫化工艺参数为70℃×10 MPa×30 min;加入BR可以改善MVQ/ACM并用胶的相容性,且使其玻璃化转变温度降低,耐低温性能提高。     

Effect of fillers and plasticizers on the performance of novel heat and oil‐resistant thermoplastic elastomers from nylon‐6 and acrylate rubber blends

The effects of various fillers (SRF black, silica, and clay) and plasticizers (dibutyl phthalate and dioctyl phthalate) on the mechanical, dynamic mechanical, and rheological properties and on the heat and oil resistance of the thermoplastic elastomeric reactive blends of nylon‐6 and acrylate rubber (ACM) were investigated. The mixing torque behavior of the blends in Brabender Plasticorder shows reduced extent of interaction between the two component polymers in the presence of both fillers and plasticizers. Silica‐filled blends show the highest viscosity increment due to the possibility of reaction between its surface silanol groups and the reactive epoxy groups present in the ACM chain during melt‐blending operation. Though the addition of fillers reduces the processability of the blends, it improves the extensibility as well as the tension set properties of the blends. The mechanical integrity and the damping characteristics of the blends are also improved with the addition of fillers; the latter is evidenced from the dynamic mechanical thermal analysis of the blends. The tensile strength and hardness of the filled blends remain practically unchanged after ageing at 175°C for 72 h and, also, the oil swell does not change appreciably with the addition of fillers. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 74: 1490–1501, 1999     

丙烯酸酯橡胶的研究与应用

采用丙烯酸酯类单体通过乳液聚合制备了丙烯酸酯橡胶（ＡＣＭ）。试验研究了ＡＣＭ硫化胶的性能。结果表明,ＡＣＭ引入—ＣＯＯＨ基团,用环氧树脂作硫化剂,可以实现高温快速硫化,且其硫化胶性能良好;增大带有柔性基团的单体（增塑剂）的比例,可以改善ＡＣＭ硫化胶的耐低温性;增大极性大的单体（丙烯腈）的比例,可以改善ＡＣＭ硫化胶的耐油性和耐热性。ＡＣＭ与氟橡胶（ＦＫＭ）并用初步研究结果显示,ＦＫＭ的用量在５０份以上时,并用硫化胶性能接近ＦＫＭ     

复合硫化体系对ACM/NBR共混胶性能的影响

分别采用TCY/硫黄、3#硫化剂/硫黄/促进剂、皂/硫黄/促进剂3种复合硫化体系硫化ACM/NBR共混胶。研究不同复合硫化体系、TCY用量和硫黄用量对ACM/NBR共混胶硫化特性、力学性能、耐热老化性能、耐油性能和压缩永久变形性能的影响,结果表明,TCY/硫黄复合硫化体系硫化的ACM/NBR共混胶的综合性能优于3#硫化剂/硫黄/促进剂和皂/硫黄/促进剂复合硫化体系,当TCY/硫黄的用量为1.5/0.3份时,ACM/NBR共混胶具有良好的综合物理机械性能。     

Influence of dynamic vulcanization and phase interaction on the swelling behavior of the thermoplastic elastomeric blends of nylon-6 and acrylate rubber in various solvents and oil

The swelling behavior of thermoplastic elastomeric blends of nylon-6 and acrylate rubber (ACM) has been studied in various solvents and oil at different temperatures. The blends, both with and without dynamic vulcanization, show excellent solvents and oil resistance at elevated temperature. The interfacial reaction between nylon-6 and ACM phases as well as the dynamic crosslinking of the ACM phase during melt blending tremendously improve the solvent resistance of the blends. A simple thermodynamic model, based on the Flory–Huggins equation, is applied to find out the constraining effect of the continuous nylon-6 matrix (which is the least swellable phase) on the extent of equilibrium swelling of the dispersed ACM phase in toluene at 25°C. The diffusion coefficients of various solvents and the activation energy of diffusion of toluene in 40 : 60 (w/w) dynamically vulcanized blend have been reported. The occurrence of interfacial reaction and the existence of nylon-6–ACM graft copolymers are also supported by the dynamic mechanical thermal analysis of the blends. © 1998 John Wiley & Sons, Inc. J Appl Polym Sci 69: 2331–2340, 1998     

Morphological evolution and property changes of acrylate rubber/polyacetal thermoplastic vulcanizates during dynamic vulcanization process

A new type of thermoplastic vulcanizates (TPV) that is resistant to hot oil, high temperature, and aging was prepared using acrylate elastomer (ACM) and polyoxymethylene (POM) as raw materials. The phase transition process and micromorphology development of the blends with the change of dynamic vulcanization (DV) time, and to illustrate the effects of the phase transition and the degree of elastomer phase crosslinking on the macroscopic properties of TPV were investigated. It was shown that ACM crosslinking occurs continuously during 0–8 min of DV, whereas the phase inversion process occurs predominantly during 0–3 min. In contrast, the cross-section of the blends after phase inversion is flat, The constant elongation stress under small deformation, hardness, and permanent deformation after break are reduced, and the elongation at break, nonrelaxable modulus, and aging resistance are improved. The increase in the degree of vulcanization of the ACM phase resulted in a significant increase in the modulus of the blends under large deformation, an increase in the nonrelaxable modulus and relaxable modulus, an increase in the aging resistance, and a decrease in the elongation at tear were observed.     

聚酰胺6/丙烯酸酯橡胶共混物热性能和结晶行为研究

采用熔融共混法制备了聚酰胺6/环氧型丙烯酸酯橡胶(PA6/ACM)共混物,并通过差示扫描量热仪(DSC)、X射线衍射仪(XRD)和偏光显微镜(PLM)对PA6/ACM共混物的热性能和结晶行为及晶体形貌进行了研究。结果表明,随着ACM含量的增加,共混物的融熔温度(Tm)和结晶温度(Tc)均略有下降;由于环氧型ACM的加入,PA6的晶型也由γ晶型转化为 α晶型,且随着橡胶加入量的增加,结晶度逐渐降低,晶粒逐渐变小,结晶也越来越不完善;共混物的缺口冲击强度明显提高。     

ACM/FKM并用胶的性能研究

研究了不同并用比的氟橡胶（FKM）和丙烯酸酯橡胶（ACM）并用胶的硫变特性、物理机械性能、耐老化性、热稳定性和压缩永久变形性能。实验结果表明：ACM与FKM可以很好地混合并且各自交联,从而制备综合性能优异的并用胶;并用比为30/70的ACM/FKM并用胶综合性能较佳,二段硫化后其物理机械性能和压缩永久变形性能明显改善,且耐热空气老化性能优异;热重分析结果表明,并用胶有很好的热稳定性。     

反式聚辛烯橡胶改性天然橡胶/顺丁橡胶共混胶的性能

研究了反式聚辛烯橡胶(TOR)改性天然橡胶(NR)/顺丁橡胶(BR)(二者质量比80/20)共混胶的性能.结果表明,采用5～15份(质量,下同)TOR改性NR/BR混炼胶的门尼黏度逐渐降低、Payne效应基本不变,共混胶的焦烧时间和工艺正硫化时间延长、硫化速率减慢.相比NR/BR硫化胶,NR/BR/TOR硫化胶的拉伸强...