Understanding polymorphism formation in electrospun fibers of immiscible Poly(vinylidene fluoride) blends

Effects of electric poling, mechanical stretching, and dipolar interaction on the formation of ferroelectric (β and/or γ) phases in poly(vinylidene fluoride) (PVDF) have been studied in electrospun fibers of PVDF/polyacrylonitrile (PAN) and PVDF/polysulfone (PSF) blends with PVDF as the minor component, using wide-angle X-ray diffraction and Fourier transform infrared techniques. Experimental results of as-electrospun neat PVDF fibers (beaded vs. bead-free) showed that mechanical stretching during electrospinning, rather than electric poling, was effective to induce ferroelectric phases. For as-electrospun PVDF blend fibers with the non-polar PSF matrix, mechanical stretching during electrospinning again was capable of inducing some ferroelectric phases in addition to the major paraelectric (α) phase. However, after removing the mechanical stretching in a confined melt-recrystallization process, only the paraelectric phase was obtained. For as-electrospun PVDF blend fibers with the polar (or ferroelectric) PAN matrix, strong intermolecular interactions between polar PAN and PVDF played an important role in the ferroelectric phase formation in addition to the mechanical stretching effect during electrospinning. Even after the removal of mechanical stretching through the confined melt-recrystallization process, a significant amount of ferroelectric phases persisted. Comparing the ferroelectric phase formation between PVDF/PSF and PVDF/PAN blend fibers, we concluded that the local electric field-dipole interactions were the determining factor for the nucleation and growth of polar PVDF phases.     

A tubular film extrusion of poly(vinylidene fluoride): structure/process/property behavior as a function of molecular weight

Five different poly(vinylidene fluoride) (PVDF) resins spanning the molecular weights from 85,000-250,000 g/mol with nearly comparable polydispersities of ca. 2.0 were investigated with respect to their strain induced crystalline morphologies as produced by a tubular uniaxial film extrusion process. By holding the process time window constant through the use of fixed melt temperature, line speed, quench height and film thickness, it was noted that as molecular weight increased, the uniaxial films produced systematically change from nearly a spherulitic structure to that of an extremely high concentration of fibril nuclei with minimal growth of folded chain lamella developing perpendicular to the fibrils. The systematic variation in the morphology was directly coupled through consideration of the melt process time window in conjunction with the characteristic relaxation time of a given resin at a given temperature. The latter was determined through use of a Carreau-Yasuda analysis of the melt rheological behavior of each resin and this relaxation time, when correlated to the process time, produced a relative Deborah number. It was distinctly shown that when the Deborah number was considerably less than unity, little crystal orientation was observed in the morphological texture whereas in the range of unity, a distinct rise in crystalline orientation occurred leading to fibril nucleation with lamella side growth in the form of the well known row structure morphology. Exceeding a Deborah number of unity led to nearly full crystalline orientation saturation and to a very high concentration of fibril nucleai with relatively few orthogonal lamella observable. The morphological textures were investigated using AFM, WAXS, SALS, SAXS and birefringence. Use of thermal analysis to determine some of the polymorphic character of the PVDF crystal form was also undertaken.     

Effect of crystallization rate on the formation of the polymorphs of solution cast poly(vinylidene fluoride)

A systematic study was carried out to investigate the effect of solvent type and temperature on the formation of the α and β phases from solution cast PVDF. Three solvents with different boiling points were used: N,N, dimethylformamide (DMF), N-methyl-2-pyrrolidone (NMP) and hexamethylphosphoramide (HMPA). Infrared spectroscopy (FTIR) and scanning electron microscopy (SEM) revealed that the type of phase formed depends on the crystallization rate of PVDF, which in turn is determined by the evaporation rate of the solvent. Low rates result predominantly in the trans-planar β phase, high rates predominantly in the trans-gauche α phase and intermediate rates in a mixture of these two phases, regardless of solvent and temperature used. Since evaporation rate of the solvent is intimately related to temperature, PVDF films can be obtained predominantly in either one of these phases, or a mixture of these, by an adequate choice of the evaporation temperature range for a given solvent. The possible solubility curves of the two polymorphs α and β of PVDF were sketched. The formation of different types of spherulites, associated with the two different PVDF polymorphs, could be verified by surface micrographs of the cast films.     

Crystallization behavior of nano-composite based on poly(vinylidene fluoride) and organically modified layered titanate

To understand the effect of the nano-filler particles on the crystallization kinetics and crystalline structure of poly(vinylidene fluoride) (PVDF) upon nano-composite formation, we have prepared PVDF/organically modified layered titanate nano-composite via melt intercalation technique. The layer titanate (HTO) is a new nano-filler having highly surface charge density compared with conventional layered silicates. The detailed crystallization behavior and its kinetics including the conformational changes of the PVDF chain segment during crystallization of neat PVDF and HTO-based nano-composite (PVDF/HTO) have been investigated by using differential scanning calorimetric, wide-angle X-ray diffraction, light scattering, and infrared spectroscopic analyses. The neat PVDF predominantly formed α-phase in the crystallization temperature range of 110-150 °C. On the other hand, PVDF/HTO exhibited mainly α-phase crystal coexisting with γ- and β-phases at low T_c range (110-135 °C). A major γ-phase crystal coexists with β- and α-phases appeared at high T_c (=140-150 °C), owing to the dispersed layer titanate particles as a nucleating agent. The overall crystallization rate and crystalline structure of pure PVDF were strongly influenced in the presence of layered titanate particles.     

Crystal polymorphism in electrospun composite nanofibers of poly(vinylidene fluoride) with nanoclay

We investigated for the first time the morphology and crystal polymorphism of electrospun composite nanofibers of poly(vinylidene fluoride) (PVDF) with two nanoclays: Lucentite™ STN and SWN. Both nanoclays are based on the hectorite structure, but STN has organic modifier in between the layers of hectorite while SWN does not. PVDF/nanoclay was dissolved in N,N-dimethylformamide/acetone and electrospun into composite nanofiber mats with fiber diameters ranging from 50-800 nm. Scanning electron microscopy shows that addition of STN and SWN can greatly decrease the number of beads and make the diameter of the nanofibers more uniform due to the increase of electrospinning solution conductivity brought by the nanoclay. Infrared spectroscopy and X-ray diffraction confirm that both STN and SWN can induce more extended PVDF chain conformers, found in beta and gamma phase, while reducing the alpha phase conformers in electrospun PVDF/Nanoclay composite nanofibers. With the attached organic modifier, even a small amount of STN can totally eliminate the non-polar alpha crystal conformers while SWN cannot. The ionic organic modifier makes STN much more effective than SWN in causing crystallization of the polar beta and gamma phases of PVDF. An ion-dipole interaction mechanism, suggested by Ramasundaram, et al. is utilized to explain the crystal polymorphism behavior in electrospun PVDF/nanoclay composite nanofibers.     

Compatibility of poly(vinylidene fluoride) (PVDF)/polyamide 12 (PA12) blends

Poly(vinylidene fluoride) (PVDF)/polyamide 12 (PA12) blends showed new peaks in XRD profile with increasing PA12 and the crystallinity of PA12 significantly decreased with the addition of PVDF. PVDF showed three relaxation regions at about −40, 40, and 100°C, respectively, and glass transition temperature (T_g ) of PA12 increased in blends (10.8→30.14°C) and α‐relaxation of PVDF decreased from 100.26 to 86.46°C. Complex viscosities (η*) vs. composition curve showed a great positive deviation in PVDF‐rich and a small negative deviation in PA12‐rich blends. The N—H and C=O stretching band of PA12 shifted slightly toward higher wavelength, and from curve‐fitted data the area of hydrogen‐bonded C=O stretching bands of PA12 decreased with the addition of PVDF, especially in the 30/70 blend, implying the existence of interactions between the β‐hydrogen atom of PVDF and amide carbonyl group of PA12 in the blends. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 78: 1374–1380, 2000     

Stress-induced structural changes in electrospun polyvinylidene difluoride nanofibers collected using a modified rotating disk

By attaching separate, parallel electrodes onto a rotating disk collector, well aligned electrospun polyvinylidene difluoride (PVDF), PVDF/carbon nanotube nanocomposite and vinylidene fluoride-trifluoroethylene copolymer nanofibers are directly deposited onto flat substrates forming relatively large, uniform and compact fibrous thin films. The attachments alter the electric-field distribution on the rotating disk, which fosters the fanning of the nanofibers, while the electric field between the separate electrodes and the mechanical force exerted by the rotational disk facilitate the alignment. X-ray diffraction and infrared spectroscopic studies show that the specific environment and force fields created on the modified rotating disk cause the electrospun fibers being effectively stretched to form highly oriented β-form crystallites with slightly reduced inter-chain distance. They also lead to slight increases in crystallinity and crystal size. A mechanism is proposed to account for the structural alteration induced by the modified rotating disk collector. Ferroelectricity of the aligned electrospun PVDF fibrous thin films is also demonstrated.     

Impact of nanosilicates on poly(vinylidene fluoride) crystal polymorphism: Part 1. Melt-crystallization at high supercooling

Polymorphism of poly(vinylidene fluoride), PVDF, in the presence of Lucentite STN organically modified silicate (OMS) is investigated for PVDF nanocomposites melt-crystallized at high supercooling temperatures where neat PVDF crystallizes exclusively in the alpha crystalline phase. Nanocomposites were prepared from solution with 0-1.0 wt% OMS composition. Here we observed that clay addition promotes gamma phase formation in nanocomposites melt-crystallized at high supercooling (i.e., at low crystallization temperature), whereas previously we showed that even small amount of nanosilicates resulted in beta phase formation in cold-crystallized PVDF nanocomposites [1].Wide-angle X-ray scattering (WAXS), Fourier transform infrared spectroscopy (FTIR) and differential scanning calorimetry (DSC) studies showed that α- and γ-phases co-existed in nanocomposites containing up to 0.1 wt% OMS, and the amount of α-crystals substantially diminished for higher OMS content. Formation of γ-crystal phase was confirmed with morphologic observation of spherulites of low-birefringence using polarizing optical and atomic force microscopies, and their crystalline structures were verified by FTIR and Raman microscopic spectroscopy. We also address in this work the ambiguities in assessing PVDF crystallographic phases, and correct the phase identification errors which have persisted up to this point in the literature based on melting point confusion. The crystal phase identification for PVDF nanocomposites is discussed and clarified, based on X-ray scattering, vibrational spectra, and thermal analysis. For reference, we provide a vibrational band list, indicating the close, or overlapping bands, of the three phases of PVDF: α, β and γ.     

Nanocomposites of poly(vinylidene fluoride) with organically modified silicate

We report a study of the impact of cold crystallization on the structure of nanocomposites comprising poly(vinylidene fluoride) (PVDF) and Lucentite STN™ organically modified silicate (OMS). Nanocomposites were prepared from solution over a very wide composition range, from 0.01 to 20% OMS by weight. Thermal preparation involved cold crystallization at 145 °C of quenched, compression-molded plaques. Static and real-time wide and small angle X-ray scattering (WAXS, SAXS), Fourier transform infrared spectroscopy (FTIR), and differential scanning calorimetry (DSC) were used to investigate the crystalline phase of PVDF. For OMS content greater than 0.50 wt%, WAXS studies show that that the silicate gallery spacing increases modestly in the nanocomposites compared to neat OMS film, indicating a level of polymer intercalation.Using Gaussian peak fitting of WAXS profiles, we determine that the composition range can be divided into three parts. First, for OMS greater than 0.5 wt%, alpha phase fraction, ?_alpha, is insignificant (?_alpha∼0-0.01). Second, at the intermediate range, for OMS between 0.5 wt% down to 0.025 wt%, beta phase dominates and the beta fraction, ?_beta, is related to alpha by ?_beta>?_alpha. Third, below 0.025 wt% OMS, alpha dominates and ?_alpha>?_beta. The ability of small amounts of OMS (≥0.025 wt%) to cause beta crystal domination is remarkable. Overall, crystallinity index (from the ratio of WAXS crystal peak area to total area) ranges from about 0.36 to 0.51 after cold crystallization. Real-time WAXS studies during heating of initially cold crystallized nanocomposites show that there is no inter-conversion between the alpha and beta phase PVDF crystals, where these crystals coexist at room temperature. While all samples showed a strong SAXS Bragg peak, indicating existence of two-phase lamellar stacks, the sample containing predominantly beta phase had poorly correlated lamellar stacks, compared to samples containing predominantly alpha phase.     

Crystallization behavior and hydrophilicity of poly(vinylidene fluoride)/poly(methyl methacrylate)/poly(vinyl pyrrolidone) ternary blends

Ternary blends composed of matrix polymer poly(vinylidene fluoride) (PVDF) with different proportions of poly(methyl methacrylate) (PMMA)/poly(vinyl pyrrolidone) (PVP) blends were prepared by melt mixing. The miscibility, crystallization behavior, mechanical properties and hydrophilicity of the ternary blends have been investigated. The high compatibility of PVDF/PMMA/PVP ternary blends is induced by strong interactions between the carbonyl groups of the PMMA/PVP blend and the CF₂ or CH₂ group of PVDF. According to the Fourier transform infrared and wide‐angle X‐ray difffraction analyses, the introduction of PMMA does not change the crystalline state (i.e. α phase) of PVDF. By contrast, the addition of PVP in the blends favors the transformation of the crystalline state of PVDF from non‐polar α to polar β phase. Moreover, the crystallinity of the PVDF/PMMA/PVP ternary blends also decreases compared with neat PVDF. Through mechanical analysis, the elongation at break of the blends significantly increases to more than six times that of neat PVDF. This confirms that the addition of the PMMA/PVP blend enhances the toughness of PVDF. Besides, the hydrophilicity of PVDF is remarkably improved by blending with PMMA/PVP; in particular when the content of PVP reaches 30 wt%, the water contact angle displays its lowest value which decreased from 91.4° to 51.0°. Copyright © 2011 Society of Chemical Industry     

Real-time investigation of crystallization in poly(vinylidene fluoride)-based nano-composites probed by infrared spectroscopy

Via time-resolved Fourier transform infrared spectroscopy (FTIR), we examined the real-time investigation of the conformational changes of poly(vinylidene fluoride) (PVDF) chain segment during crystallization of neat PVDF and the corresponding nano-composites having intercalated structure. It was shown that in the following crystallization processes the crystal growth was virtually the same in both nano-composites and neat PVDF. We have examined an annealing at an infinitely long time at 200 °C (∼20 min) to erase the thermal history in the nano-composites. The dispersed titanate nano-filler particles exhibited strong contribution to enhance the heterogeneous nucleation for the formation of both γ- and β-phase crystals.     

Investigation on crystallization behavior and hydrophilicity of poly(vinylidene fluoride)/poly(methyl methacrylate)/poly(vinyl pyrrolidone) ternary blends by solution casting

Ternary blends composed of matrix polymer poly(vinylidene fluoride) (PVDF) with different proportions of poly(methyl methacrylate) (PMMA)/poly(vinyl pyrrolidone) (PVP) blends were prepared by solution casting. The crystallization behavior and hydrophilicity of ternary blends were characterized by scanning electron microscopy (SEM), Fourier transform infrared spectroscopy (FTIR), wide angle X‐ray diffraction (WAXD), differential scanning calorimetry (DSC), and contact angle test. According to morphological analysis, the surface was full of typical spherulitic structure of PVDF and the average diameter was in the order of 3 μm. The samples presented predominantly β phase of PVDF by solution casting. It indicated that the size of surface spherulites and crystalline phase had little change with the PMMA or PVP addition. Moreover, FTIR demonstrated special interactions among the ternary polymers, which led to the shift of the carbonyl stretching absorption band of PVP. On the other hand, the melting, crystallization temperature, and crystallinity of the blends had a little change compared with the neat PVDF in the first heating process. Except for the content of PVP containing 30 wt %, the crystallinity of PVDF decreased remarkably from 64% to 33% and the value of t_1/2 was not obtained. Besides, the hydrophilicity of PVDF was remarkably improved by blending with PMMA/PVP, especially when the content of PVP reached 30 wt %, the water contact angle displayed the lowest value which decreased from 98.8° to 51.0°. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Formation of multilayer poly(acrylic acid)/poly(vinylidene fluoride) composite membranes for pervaporation

Dual‐ and multilayer composite membranes, consisting of poly(acrylic acid) (PAA) and poly(vinylidene fluoride) (PVDF), were synthesized by the plasma‐induced polymerization technique. The dual‐layer membrane had a dense PAA layer grafted onto a microporous PVDF substrate, whereas in the multilayer membranes, the grafted PAA and the PVDF layers were arranged in an alternating sequence (e.g., PAA/PVDF/PAA and PAA/PVDF/PAA/PVDF/PAA). These membranes were used in a pervaporation process to separate ethanol–water solutions. For the dual‐layer membranes, the results indicated that the separation factor increased and the permeation flux decreased with increasing amounts of grafted PAA. For the case of grafting yield < 0.6 mg/cm², the composite membrane demonstrated poor separation. As the grafting yield reached 0.85 mg/cm², a sharp increase of the separation factor was observed. For the multilayer membranes, the pervaporation performances were very good, with high separation factors (on the order of 100) and reasonable permeation fluxes over a wide ethanol concentration range. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 93: 2266–2274, 2004     

Structure,properties, and phase transitions of melt‐spun poly(vinylidene fluoride) fibers

Three different experimental techniques were used to study structural phase transitions in melt‐spun poly(vinylidene fluoride) fibers, which were produced with different process parameters and processed in the draw‐winding process at different temperatures and draw ratios. The fibers are examined with the help of wide‐angle X‐ray diffraction at elevated temperatures, differential scanning calorimetry with stochastic temperature modulation, and dynamic mechanical analysis. An oriented mesophase and deformed crystal structures can be observed in all fibers and assigned to the mechanical stress occurring in the processes. Furthermore, several phase transitions during melting and two mechanical relaxation processes could be detected. The observed transitions affect the crystal geometry, the orientation distribution, anisotropic thermal expansion, and the mechanic response of the fiber samples. The relaxation processes can be related with an increasing amount of crystalline β‐phase in fibers drawn at different temperatures. The detailed information about phase transitions and the related temperatures are used to produce fibers with an extended amount of β‐phase crystallites, which are responsible for piezoelectric properties of the material. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Temperature- and pH-sensitive membrane formed from blends of poly(vinylidene fluoride)-graft-poly(N-isopropylacrylamide) and poly(acrylic acid) microgels

Temperature- and pH-responsive membranes prepared from blends of poly(vinylidene fluoride)-graft-poly(N-isopropylacrylamide)(PVDF-g-PNIPAM) copolymer and poly(acrylic acid) (PAA) microgels in N,N-dimethylformamide (DMF) solution by phase inversion method. PAA microgels help PNIPAM chains largely enrich onto membrane surface. Furthermore, adding PAA microgels increases the porous size, porosity and hydrophilic property of the blend membrane. The membranes show temperature-sensitivity between 30 and 35 °C, and pH-sensitivity between pH 3 and 5 on permeating aqueous solutions. Meanwhile, the blend membranes keep good antifouling property even if one of the hydrophilic components becoming hydrophobic in response to temperature or pH stimuli, which is superior to single-sensitive PVDF membrane.     

Proton exchange membranes based on poly(vinylidene fluoride) and sulfonated poly(ether ether ketone)

Blend membranes were obtained by solution casting from poly(vinylidene fluoride) (PVDF) and sulfonated poly(ether ether ketone) (SPEEK) in N,N-dimethylacetamide (DMAc). DSC and XRD were used to characterize the structure of the blend membranes. The effect of PVDF content on the membrane properties was investigated. The methanol permeability, water uptake and the swelling ratio of blend membranes decreased with the increase of PVDF content. Though the proton conductivity decreased upon the addition of PVDF, they were still comparable to that of Nafion^® 117 membrane. Higher selectivities were also found for most blend membranes in comparison with Nafion^® 117 membrane. The effect of methanol concentration on solution uptake, swelling ratio and methanol permeability of the blend membranes was also studied.     

Morphology and melting behaviour of poly(vinylidene fluoride) crystallized from the melt

The influence of crystallization temperature on the melting behaviour and the morphology of poly(vinylidene fluoride) (PVF₂) has been investigated. The DSC endotherms of PVF₂ crystallized from the melt show at least two peaks. The peak areas depend on the thermal history of the samples and the heating scan rate. The area of the first peak was found to increase as the crystallization temperature or the scan rate increased. The double peak configuration was attributed to a melting–recrystallization process. Electron microscopy supports these results, for which only one type of lamella was found in the spherulitic structure.     

Formation of nanostructured composites with environmentally-dependent electrical properties based on poly(vinylidene fluoride)-polyaniline core-shell latex system

Submicron poly(vinylidene fluoride) (PVDF)/polyaniline (PANI) core-shell latex particles are synthesized and examined as an active component in a simple conductometric chemical sensor. The structure and physical properties of these particles and nanostructured composite PVDF-PANI polymer films built of them are characterized with transmission electron, atomic force, and helium ion microscopy techniques, differential scanning calorimetry, and conductivity measurements. The nanostructured composite films with conductivity of about 4 × 10⁻⁴ S/cm suitable for sensor applications are prepared by casting from the core-shell particles dispersions on glass substrates patterned with silver electrodes followed by annealing at 180 °C, i.e. above T_m of the PVDF component. Sensor properties of these films are tested by measuring current-voltage (I-V) characteristics in response to varying concentration of NH₃ or HCl vapors. The developed thin film sensor heterostructures with electrically conductive percolation network of PANI as an active component and employing the conductometric detection scheme show high sensitivity to both analytes. However, the polymer material is especially efficient for application to NH₃ sensing with the detection limit as low as 100 ppb, and good reproducible recovery behavior upon repeated exposure to NH₃ at ambient conditions.     

Synthesis of transparent poly(vinylidene fluoride) (PVdF)/zirconium oxide hybrids without crystallization of PVdF chains

Transparent and homogeneous organic-inorganic hybrids with poly(vinylidene fluoride) (PVdF) could be prepared by addition of zirconium oxide nanocrystals (ZrO₂-NCs) in a polar aprotic solvent and the subsequent solvent evaporation. The polar aprotic solvents such as DMF, DMAc and DMSO would form hydrogen bonds with Zr-OH groups of the ZrO₂-NC and play a role as compatibilizers between the PVdF and ZrO₂-NCs. The interpenetration between PVdF and ZrO₂-NCs resulted in the nanometer dispersion of PVdF chains in a ZrO₂-NC matrix. High dosage of the ZrO₂-NCs as physical inhibitors between PVdF polymer chains sufficiently prevented the PVdF chain mobility in the internal of hybrids. The transparency of the PVdF/ZrO₂-NC hybrids was dramatically improved by controlling the content of ZrO₂-NCs. Novel multifunctional hybrids with high transparency, high refractive index and good mechanical property were obtained by hybridization of PVdF and ZrO₂-NCs.     

A large enhancement in dielectric properties of poly(vinylidene fluoride) based all-organic nanocomposite

A nanocomposite was fabricated using poly(vinylidene fluoride) (PVDF) as matrix and poly(p-chloromethyl styrene) (PCMS) grafted with high dielectric constant copper phthalocyanine oligomer (CuPc) (PCMS-g-CuPc) as filler. Transmission electron microscopic morphologies reveal that the PCMS-g-CuPc particle size of ca. 80 nm in average are dispersed in PVDF matrix, while in PCMS-g-CuPc particles the PCMS acts as “matrix” which contains dispersed CuPc balls with a average size of ca. 25 nm [1/20 of that of CuPc in simple blend of PVDF and CuPc (PVDF/CuPc)]. The nanocomposite with only 15 wt% CuPc can realize a dielectric constant of 325 at 100 Hz, about 7 times larger than that of PVDF/CuPc, and nearly 40-fold enhancement with respect to that of the pure PVDF. The significant enhancement of dielectric response can be attributed to the remarkably strengthened exchange coupling effect as well as the Maxwell-Wagner-Sillars polarization mechanism.