Co3O4 hollow fiber: An efficient catalyst precursor for hydrolysis of sodium borohydride to generate hydrogen

Sodium borohydride (NaBH₄) is one of promising hydrogen storage materials for practical application, and the development of high-efficient catalysts for NaBH₄ hydrolysis to generate hydrogen is of critical importance. In this communication, Co₃O₄ hollow fiber composed of nanoparticles array was served as catalyst precursor and facilely prepared by combustion method with template of the absorbent cotton. For characterization, FE-SEM, HRTEM, EDS, XRD, FTIR and ICP were applied, respectively, and typical water-displacement method was performed to evaluate the catalytic activity. Using a solution composed of 10 wt% NaBH₄ and 2 wt% NaOH, hydrogen generation rate was up to 11.12 L min^?1 g^?1 (25 °C), which is much higher than that of the commercial cobalt oxides and similar catalyst precursors reported in literature.     

Hydrogen generation from alkaline NaBH4 solution using a dandelion-like Co–Mo–B catalyst supported on carbon cloth

In this study, a dandelion-like Co–Mo–B catalyst was prepared on carbon cloth (CC) by two-step electrodeposition method for the first time. The composition and microscopy are characterized by XRD and SEM technology. The results revealed that the as-synthesized Co–Mo–B catalyst exhibited high hydrogen generation rate (1280.80 mL min^?1 g^?1) and low activation energy (51.0 kJ mol^?1) for the hydrolysis of alkaline NaBH₄ solution. The results reveal that the reason might be due to high specific surface of the novel dandelion-like nanostructure and the synergistic effect of Co, Mo and B. Moreover, the catalytic activity was closely related to NaOH concentration, and OH^– anions were competitive with BH₄^– anions in alkaline NaBH₄ solution to transfer to the catalyst surface.     

Chitosan-mediated Co–Ce–B nanoparticles for catalyzing the hydrolysis of sodium borohydride

Highly dispersed Co–Ce–B nanoparticles supported on chitosan-derived carbon (Co–Ce–B/Chi–C) were synthesized through chemical reduction and carbonization. The morphology and microstructure of the Co–Ce–B/Chi–C nanocomposite were characterized by scanning electron microscopy, transmission electron microscopy, X-ray diffraction, and Brunauer–Emmett–Teller adsorption analysis. This nanocomposite had uniform morphology and large surface area, and it showed high catalytic activity for NaBH₄ hydrolysis and good cycle stability. Compared with unsupported Co–Ce–B particles, this nanocomposite showed greatly increased catalytic activity for NaBH₄ hydrolysis. A remarkably high hydrogen generation rate of 4760 mL^?1 min^?1 g^?1 at 30 °C was achieved with low activation energy of 33.1 kJ mol^?1. These results indicate that the Co–Ce–B/Chi–C nanocomposite is a promising catalyst for on-demand hydrogen generation via NaBH₄ hydrolysis.     

Preparation of CoB/ZIF-8 supported catalyst by single step reduction and its activity in hydrogen production

CoB/ZIF-8 supported catalysts were successfully prepared using Co/Zn-ZIF-8 as the precursor by single-step reduction, which was applied in hydrogen release from the hydrolysis of NaBH₄. Reducible Co ions of Co/Zn-ZIF-8 can be partially in-situ transformed into CoB by direct reduction, whereas ZIF-8 framework structure can be well preserved due to the resistance of Zn to reducing ambiences. Accordingly, CoB active components can be highly loaded onto ZIF-8 support to produce CoB/ZIF-8 catalysts. The texture evolution of Co/Zn-ZIF-8 during reduction was investigated by X-ray diffraction, scanning electron microscopy, transmission electron microscopy, X-ray photoelectron spectroscope and nitrogen adsorption–desorption isotherms. Compared with the reduction of Co-ZIF-67, the framework structure of Co/Zn-ZIF-8 can be effectively preserved although Co ions of Co/Zn-ZIF-8 were partially reduced into cobalt-based alloy. In the hydrogen release from hydrolysis of NaBH₄, CoB/ZIF-8 supported catalyst exhibits excellent catalytic activity. The effect of NaOH concentration, NaBH₄ concentration and reaction temperature on hydrolysis reaction of NaBH₄ was deeply studied based on this catalyst. Compared with other published catalysts, this catalyst exhibits relatively low activation energy of about 57.72 kJ mol^?1.     

Highly stable and controllable CoB/Ni-foam catalysts for hydrogen generation from alkaline NaBH4 solution

In this work, a series of shaped CoB/Ni-foam catalysts were directly synthesized by using a convenient and simple electroless plating method. Despite the low loading amount of CoB, the catalysts showed high catalytic performance in the hydrolysis of NaBH₄ solution, and the maximum hydrogen generation rate reached 1930 mL min^?1 (g CoB)^?1 in 1 wt % NaBH₄ + 5 wt % NaOH solution at 293 K. The catalysts demonstrated distinct stability, and the hydrogen generation rate was almost unchanged after 6 cycles. Furthermore, the catalysts could be easily recovered from the reaction system by a magnet. These characteristics make CoB/Ni-foam a high performance and cost effective catalyst for practical applications of hydrogen generation.     

Effect of phosphoric acid and acetic acid addition on the hydrogen evolution using Ni based catalyst prepared in ethanol,methanol, and water solvents

Ni-based catalysts were synthesized in water, methanol and ethanol solvents by chemical reduction with sodium borohydride (NaBH₄). The obtained catalyst for the first time was used to catalyze the NaBH₄ hydrolysis reaction with phosphoric acid and acetic acid including different concentrations. The maximum hydrogen production rates obtained in the hydrolysis reaction including 0.5 M phosphoric acid and 0.1 M acetic acid of the Ni-based catalyst prepared in ethanol solvent were 5214 and 3650 ml g^?1 min^?1, respectively.     

Synthesis of polymer supported Ni (II)-Schiff Base complex and its usage as a catalyst in sodium borohydride hydrolysis

Influence of using as catalysis, Ni-Schiff Base complex which we previously synthesized [1] used to support with amberzyme oxirane resin (A.O.R.) polymer for increasing the catalytic activity in NaBH₄ hydrolysis reaction, to hydrogen generation was studied. The prepared catalyst was characterized by using SEM, XRD, BET, FT-IR analyze technique. Polymer supported Ni-Schiff Base complex catalyzed NaBH₄ hydrolysis reaction was investigated depending on concentration of NaBH₄, concentration of NaOH, temperature, percentage of Ni complex in total polymer supported Ni-Schiff Base complex and amount of catalyst factors. The maximum hydrogen production rate from hydrolysis of sodium borohydride with nickel-based complex catalyst compared to the pure nickel catalyst is increased from 772 mL H₂·g^?1 cat.·min^?1 to 2240 mL H₂ g^?1 cat.·min^?1 [1], and with supported amberzyme oxirane resin polymer this nickel based complex catalyst was increased to 13000 mL H₂·g^?1 cat.·min^?1 at 30 °C. The activation energy of complex catalyzed NaBH₄ hydrolysis reaction was found as 25.377 kJ/mol. This work also includes kinetic information for the hydrolysis of NaBH₄.     

Experimental studies on the catalytic behavior of alloy and core-shell supported Co-Ni bimetallic nano-catalysts for hydrogen generation by hydrolysis of sodium borohydride

Monometallic (Co) and bimetallic (Co-Ni and Co-Cu) oxides catalysts supported on the almond based activated carbon (AC) were prepared by the heterogeneous deposition-precipitation method. The activity of these catalysts was evaluated as a function of reaction temperature, NaOH, and NaBH₄ concentration. Several analysis methods including XRD, XPS, FTIR, TEM, FESEM, ICP-OES, and BET were applied to characterize the structure of prepared samples. Well-dispersed supported bimetallic nano-catalysts with the size of particles below 20 nm were formed by using nickel and copper oxides as a promoter which was confirmed by XRD and TEM techniques. Surface composition of alloy and core-shell cobalt-nickel oxides catalysts was analyzed by ICP-OES which was in a good agreement with nominal content during catalyst preparation. The performance of bimetallic cobalt-nickel oxides catalysts indicated the synergic effect between cobalt and nickel in comparison with monometallic and bimetallic cobalt-copper samples for hydrogen production. Maximum hydrogen generation rate was measured for the supported core-shell catalyst as named Ni1/Co3/AC. The reaction rate increased with increasing the temperature of the alkaline solution as a significant parameter while other operating conditions were kept constant. The optimal values for NaOH and NaBH₄ content were calculated to be 10 wt % for both variables at 30 °C. Hydrogen production rates were calculated to be 252.0, 310.8 and 658.8 mL min^?1.g^?1 by applying Co3/Ni1/AC, Co3-Ni1/AC (alloy) and Ni1/Co3/AC at 30 °C in 5 wt % NaBH₄ and 5 wt % NaOH solutions, respectively. Obtained activation energy (50 kJ mol^?1) illustrated that the suitable catalysts were synthesized for hydrogen generation. The experimental study showed that the hydrolysis of NaBH₄ was a zero-order type reaction with the respect to the sodium borohydride concentration. A semi empirical kinetic model was derived at the various temperatures and NaOH concentrations.     

Salicylaldimine-Ni complex supported on Al2O3: Highly efficient catalyst for hydrogen production from hydrolysis of sodium borohydride

In this study, the Ni-based complex catalyst containing nickel of 1% supported on Al₂O₃ is used as for the hydrogen production from NaBH₄ hydrolysis. The maximum hydrogen production rate from hydrolysis of NaBH₄ with Ni-based complex catalyst supported on Al₂O₃ containing nickel of 1% is 62535 ml min^?1 g^?1 (complex catalyst containing 1 wt% Ni). The resulting complex catalyst is characterised by XRD, XPS, SEM, FT-IR, UV, and BET surface area analyses. The Arrhenius activation energy is found to be 27.29 kJ mol^?1 for the nickel-based complex catalyst supported on Al₂O₃. The reusability of the catalyst used in this study has also been investigated. The Ni-based complex catalyst supported on Al₂O₃ containing nickel of 1% is maintained the activity of 100% after the fifth use, compared to the first catalytic use. The n value for the reaction rate order of NaBH₄ is found to be about 0.33.     

Enhanced H2 generation from NaBH4 hydrolysis and methanolysis by cellulose micro-fibrous cottons as metal templated catalyst

A simple, fast, economic and environmental friendly method has been developed for the preparation of high active metal nanoparticles (MNPs) in the cellulose microfibers of cotton (CFC). The CFCs are kept in aqueous solutions of metal salts to adsorb metal ions. The CFC templated with metal ions are then treated with aqueous solution of NaBH₄ for the reduction of metal ions into nano zero-valent metal nanoparticles (nZV-MNPs). The CFC loaded with nZV-MNPs are characterized by XRD, XPS, ATR-FTIR and FE-SEM, which indicates the successful synthesis of nZV-MNPs over the surface of CFC (M@CFC). The M@CFC are utilized as an efficient catalyst for the hydrogen generation from the methanolysis/hydrolysis of NaBH₄. The Cu@CFC showed better catalytic performance for the hydrolysis of NaBH₄, whereas Ag@CFC catalytic performance were much better than the other loaded MNPs for the methanolysis reaction of NaBH₄. Effects of different parameters, which affecting the H₂ generation, like type of MNPs, amount of the catalyst, amount of NaBH₄, temperature and addition of chitosan (CH) polymer are also investigated. A very low activation energy (Ea), approximately 20.11 ± 0.12 kJ mol^?1 for methanolysis reaction of NaBH₄ is calculated at temperature range 22–40 °C. Besides, a very high H₂ generation obtained in presence of 10, 50, or 100 μL CH solution (2 wt% CH in 20% v/v aqueous acetic acid) in addition to 50 mg of Ag@CFC catalyst at 22 °C and 1000 rpm. Moreover, the reusability of the catalyst is performed and found no decrease in percent conversion, whereas percent activity decreases 35% after four cycles.     

Carbon spheres from lactose as green catalyst for fast hydrogen production via methanolysis

Micrometer sized carbon spheres (CSs) are prepared in a single step using lactose precursor via hydrothermal method. These CSs are chemically modified with 3-chloro-2-hydroxypropyl ammonium chloride (CHPACl) and triethylenetetramine (TETA) to generate amine groups on the particle surface. Modified CSs with TETA was protonated with HCl as CSs-TETA-HCl that the zeta potential is increased to +40.3 ± 0.70 from ?51.4 ± 4.66 mV. The catalytic performance of CSs are tested as catalysts in the methanolysis of NaBH₄, and the best catalytic performance as 2586 mL min^?1 g^?1 hydrogen generation rate (HGR) was obtained by CSs-TETA-HCl catalyst at 298 K as metal free catalyst. Furthermore, various parameters such as the amount of NaBH₄, the reaction temperature, and the reusability of CSs-TETA-HCl particles are investigated. More importantly, relatively low activation energy, 23.82 kJ mol^?1 for CSs-TETA-HCl catalyzed NaBH₄ methanolysis reaction is obtained in comparison to metal nanoparticle and metal free catalysts reported for the same purpose in the literature.     

Effect of phosphoric acid addition on the hydrogen production from hydrolysis of NaBH4 with Cu based catalyst

Cu based catalysts were synthesized in water and methanol solvents by chemical reduction with sodium borohydride (NaBH₄). The obtained catalyst was used to catalyze the NaBH₄ hydrolysis reaction with phosphoric acid (H₃PO₄) including different concentrations. Surface morphology and structural properties of the Cu based catalysts prepared in water and methanol solvents were studied using by X-ray diffraction (XRD), scanning electron microscopy (SEM), surface area measurements and Fourier-transform infrared spectroscopy (FTIR) analyses, respectively. The catalytic activity of the catalysts has been tested by measuring the hydrogen production rate by the acidified hydrolysis of NaBH₄. The maximum hydrogen production rates in the hydrolysis reaction including 0.25 M H₃PO₄ using the Cu based catalyst prepared in water and methanol solvents were 825 and 660 ml g^?1min^?1, respectively. At the same time, the hydrogen production experiments were carried out from this hydrolysis reaction with only H₃PO₄ and NaBH₄ interactions without using Cu metal catalyst. The activation energy obtained based on the nth order reaction model was found to be 61.16 kJ mol^?1.     

A study on hydrogen generation from NaBH4 solution using Co-loaded resin catalysts

Hydrogen production via chemical processes has gained great attention in recent years. In this study, Co-based complex catalyst obtained by adsorption of Co metal to Amberlite IRC-748 resin and Diaion CR11 were tested for hydrogen production from alkaline NaBH₄ via hydrolysis process. Their catalytic activity and microstructure were investigated. Process parameters affecting the catalytic activity, such as NaOH concentration, Co percentage and catalyst amount, as well as NaBH₄ concentration and temperature were investigated. Furthermore, characteristics of these catalysts were carried out via SEM, XRD and FT-IR analysis. Hydrogen production rates equal to 211 and 221 ml min⁻¹ g_cat⁻¹ could be obtained with Amberlite IRC-748 resin and Diaion CR11 Co based complex catalysts, respectively. The activation energies of the catalytic hydrolysis reaction of NaBH₄ were calculated as 46.9 and 59.42 kJ mol⁻¹ for Amberlite IRC-748 resin and Diaion CR11 based catalysts respectively kJ mol⁻¹ from the system consisting of 3% Co, 10 wt% NaBH₄ and 7 wt% NaOH as well as 50 mg catalyst dosage. It can be concluded that Co-based resins as catalysts for hydrogen production is an effective alternative to other catalysts having higher rate.     

Highly efficient and reactivated electrocatalyst of ruthenium electrodeposited on nickel foam for hydrogen evolution from NaBH4 alkaline solution

Cyclic life of catalyst for hydrolysis of sodium borohydride is one of the key issues, which hinder commercialization of hydrogen generation from sodium borohydride (NaBH₄) solution. This paper is aimed at promoting the cyclic life of Ru/Ni foam catalysts by employing an electro-deposition method. The effect of hydrolysis parameters on hydrolysis of sodium borohydride was studied for improving the catalytic performance. It is found that the hydrogen generation rate (HGR) of the hydrolysis reaction catalyzed by Ru/Ni foam catalyst can reach as high as 23.03 L min^?1 g^?1 (Ru). The Ru/Ni foam catalyst shows good catalytic activity after a cycleability test of 100 cycles by rinsing with HCl, which is considered as more effective method than rinsing with water for recovering the performance of Ru/Ni foam catalyst.     

Catalytic hydrolysis of sodium borohydride by a novel nickel–cobalt–boride catalyst

With the aim of designing an efficient hydrogen generator for portable fuel cell applications nickel–cobalt–boride (Ni–Co–B) catalysts were prepared by a chemical reduction method and their catalytic hydrolysis reaction with alkaline NaBH₄ solution was studied. The performance of the catalysts prepared from NaBH₄ solution with NaOH, and without NaOH show different hydrogen generation kinetics. The rate of hydrogen generation was measured using Ni–Co–B catalyst as a function of the concentrations of NaOH and NaBH₄, as well as the reaction temperature, in the hydrolysis of alkaline NaBH₄ solution. The hydrogen generation rate increases for lower NaOH concentrations in the alkaline NaBH₄ solution and decreases after reaching a maximum at 15 wt.% of NaOH. The hydrogen generation rate is found to be constant with respect to the concentration of NaBH₄ in the alkaline NaBH₄ solution. The activation energy for hydrogen generation is found to be 62 kJ mol⁻¹, which is comparable with that of hydrogen generation by a ruthenium catalyst.     

Cobalt nanoparticles supported on magnetic core-shell structured carbon as a highly efficient catalyst for hydrogen generation from NaBH4 hydrolysis

A novel recyclable cobalt nanocatalyst, supported on magnetic carbon with core-shell structure, was successfully synthesized by using wetness impregnation-chemical reduction method for hydrogen generation from hydrolysis of NaBH₄. The resultant nanocomposite was characterized to determine the structural and physical-chemical properties by a series of analytical techniques such as FT-IR (Fourier transform infrared spectroscopy), XRD (X-ray diffraction), SEM (scanning electron microscope), EDX (energy-dispersive X-ray spectroscopy), TEM (transmission electron microscopy), etc. The results demonstrated that amorphous cobalt nanoparticles were homogeneously surrounded on the surface of the support due to having abundant hydrophilic groups (such as aldehyde and hydroxyl groups) on the surface of carbon layer for the effective immobilization of metal ions. The supported catalyst showed superior catalytic performance towards the hydrolysis reaction of NaBH₄ at room temperature. The total rate of hydrogen generation and activation energy were calculated to be 1403 ml H₂ g_cat^?1 min^?1 and 49.2 kJ mol^?1, respectively, which were comparable to the values of most cobalt-based catalyst reported for hydrogen production from hydrolysis of NaBH₄. Additionally, reusability test revealed that the hydrogen in NaBH₄ substrate could be completely released within 25 min with a minimum hydrogen generation rate of 832 ml H₂ g_cat^?1 min^?1 even after five runs of hydrolytic reaction, implying the as-prepared Co/Fe₃O₄@C composite could be considered as a promising candidate catalyst for portable hydrogen fuel system such as PEMFC (proton exchange membrane fuel cells).     

Catalytic hydrolysis of NaBH4 over titanate nanotube supported Co for hydrogen production

A Co/HTNT catalyst is developed by immobilizing Co on the surface of titanate nanotubes. The microstructure and composition of the catalyst are investigated with atomic absorption spectroscopy (AAS), high resolution transmission electron microscopy (HRTEM), X-ray diffraction (XRD), Fourier transform infrared spectrometer (FT-IR) and X-ray photoelectron spectroscopy (XPS). The developed Co/HTNT catalyst shows great performance in catalyzing NaBH₄ hydrolysis. The hydrolysis of 25 mg NaBH₄ catalyzed by 50 mg Co/HTNT in 10 g NaOH solution (12.5 wt%) provides a hydrogen production rate of 1.04 L min^?1 g_Co^?1 at 30 °C, and the activation energy of the reaction is 29.68 kJ mol^?1. The high catalytic activity and economical property make this catalyst a promising choice for on-site hydrogen production from NaBH₄ hydrolysis.     

Investigation of hydrogen generation from sodium borohydride using different cobalt catalysts

Effective Co/Cu, CoB/Cu, and CoBM (M = Mo,Zn,Fe)/Cu catalysts were prepared on the copper surface by a simple electroless deposition method using a morpholine borane as a reducing agent in the glycine solution. The activity of the deposited catalysts was investigated for hydrogen generation from an alkaline sodium borohydride solution. It was determined that these synthesized catalysts demonstrated the catalytic activity for the hydrolysis reaction of NaBH₄. The lowest obtained activation energy (E_A) of the hydrolysis reaction of NaBH₄was 27 kJ mol^?1 for the CoBMo/Cu catalyst. The hydrogen generation rate of 15.30 ml min^?1 was achieved using CoBMo/Cu catalysts at 313 K and it increased ~3.5 times with the increase of temperature to 343 K. The highest hydrogen generation rate obtained by CoBMo/Cu films may be related to the hierarchical cauliflower-shaped 3D structures and the high roughness surface area. Moreover, the CoBMo/Cu catalyst showed an excellent reusability.     

Carbon supported bimetallic Ru‐Co catalysts for H2 production through NaBH4 and NH3BH3 hydrolysis

This work investigates the effect of the addition of small amounts of Ru (0.5‐1 wt%) to carbon supported Co (10 wt%) catalysts towards both NaBH₄ and NH₃BH₃ hydrolysis for H₂ production. In the sodium borohydride hydrolysis, the activity of Ru‐Co/carbon catalysts was sensibly higher than the sum of the activities of corresponding monometallic samples, whereas for the ammonia borane hydrolysis, the positive effect of Ru‐Co systems with regard to catalytic activity was less evident. The performances of Ru‐Co bimetallic catalysts correlated with the occurrence of an interaction between Ru and Co species resulting in the formation of smaller ruthenium and cobalt oxide particles with a more homogeneous dispersion on the carbon support. It was proposed that Ru^°, formed during the reduction step of the Ru‐Co catalysts, favors the H₂ activation, thus enhancing the reduction degree of the cobalt precursor and the number of Co nucleation centers. A subsequent reduction of cobalt and ruthenium species also occurs in the hydride reaction medium, and therefore the state of the catalyst before the catalytic experiment determines the state of the active phase formed in situ. The different relative reactivity of the Ru and Co active species towards the two investigated reactions accounted for the different behavior towards NaBH₄ and NH₃BH₃ hydrolysis.     

All-in-one portable electric power plant using proton exchange membrane fuel cells for mobile applications

A portable electric power plant is developed using a NaBH₄ (sodium borohydride)-based proton exchange membrane fuel cell stack. The power plant consists of a NaBH₄-based hydrogen generator, a fuel cell stack, a DC-DC converter, a micro-processed controller and a data monitoring device. The hydrogen generator can produce 5.9 L/min pure hydrogen gas using catalytic hydrolysis of 20 wt% NaBH₄ to feed a 500-W scale fuel cell stack. Thus, the Co/γ-Al₂O₃ and Co-P/Ni foam catalysts in the hydrogen generator play significant roles in promoting hydrogen production rates that are as fast as necessary by enhancing the slow response that is intrinsic to using only Co-P/Ni foam catalysts. Moreover, different hydrogen production rates can easily be achieved during the operation by controlling NaBH₄ solution rates using a fuel pump so that the hydrogen storage efficiency can be improved by supplying required hydrogen gas in accordance with load demands. The specific energy density of the electric power plant was measured 211 Wh/kg. Therefore, the power plant described here can be a power source for mobile applications, such as cars and UAVs, as well as a stationary power supplier when electric energy is required.