Improving the combustion performance of a gasoline rotary engine by hydrogen enrichment at various conditions

The combustion process within the cylinder directly influences the thermal efficiency and performance of the engines. As for the rotary engine, the long-narrow combustion chamber prevents the mixture from fully burning, which worsens the performance of the rotary engine. As a fuel with excellent properties, hydrogen can improve the combustion of the original engine. In this paper, improvements in combustion of a gasoline rotary engine by hydrogen supplement under different operating conditions were experimentally investigated. The experiment was conducted on a modified hydrogen-gasoline dual-fuel rotary engine equipped with an electronically-controlled fuel injection system. An electronic control module was specially made to command the fuel injection, excess air ratio and hydrogen volumetric fraction. Integral heat release fraction (IHRF) was employed to evaluate the combustion of the tested engine. The tested engine was first run at the idle speed of 2400 rpm and then operated at 4500 rpm to investigate the combustion of the hydrogen-blended gasoline rotary engine under different hydrogen volume fractions, excess air ratios and spark timings. The testing results demonstrated that the combustion of the gasoline rotary engine were all improved when the hydrogen was blended into the chamber under all tested conditions.     

Investigation of the gas injection rate shape on combustion,knock and emissions behavior of a rotary engine with hydrogen direct-injection enrichment

The application of hydrogen direct-injection enrichment improves the performance of gasoline Wankel rotary engine, and the hydrogen injection strategy has a significant impact on combustion, knock, and emissions. The Z160F Wankel rotary engine was used as the investigated compact engine, and the simulation model was developed using CONVERGE software. The combustion, knock and emissions characteristics of the engine were studied with the different mass flow of hydrogen injection, i.e., the trapezoid, wedge, slope, triangle and rectangle type of gas injection rate shape. In the numerical simulations, the in-cylinder pressure oscillations were monitored using monitoring points, and the knock index (KI) was used as an evaluation indicator. The study revealed that the gas injection rate shape significantly affected the mixture of hydrogen and air, thus impacting combustion, knock and emissions. When the injection rate shape was rectangle, the flame speed was faster, the peak pressure in the cylinder was higher, and the corresponding crank angle was earlier, which led to higher pressure oscillations in the cylinder and larger KI. Based on the rectangle injection rate shape, the KI decreased by 75.81%, 33.47%, 26.46% and 76.58% for trapezoid, wedge, slope, and triangle, respectively, and the indicated mean effective pressure increased by 15.68%, 5.07%, 0.56% and 14.98%, respectively. Due to the small difference in maximum temperature, which resulted in very little variation in nitrogen oxides for each injection rate shape, the total hydrocarbon emissions of the trapezoid and triangle injection rate shape was high due to the delayed combustion phase. This paper provides a solution for direct hydrogen injection to improve the combustion, knock and emissions behavior of the rotary engine.     

Enhancing idle performance of an n-butanol rotary engine by hydrogen enrichment

Rotary engine generally sustains poor fuel economy and emissions performance at idle condition. Hydrogen has excellent physicochemical properties that can serve as an enhancer to improve the performance of the original engine. In this paper, a modified rotary engine equipped with dual fuel (hydrogen and n-butanol) port injection system and electronic ignition module was developed to explore the influence of hydrogen supplement on enhancing the idle performance of n-butanol rotary engine. In this study, the engine was run at the idle and stoichiometric with the original spark timing. Hydrogen volume percentage in the total intake was gradually increased from 0% to 7.9% by adjusting the fuel flow rate of n-butanol. The experimental results indicated that the engine instability and fuel energy flow rate were both reduced by enlarging the hydrogen supplying level. Combustion periods were shortened thanks to the enrichment of hydrogen. The peak chamber temperature was heightened as hydrogen fraction increased due to the improved combustion. HC and CO emissions were severally reduced by 50.4% and 85.8% when the hydrogen volume percentage was raised from 0% to 7.9%. However, NOx emissions were mildly increased because of the raised chamber temperature by increasing hydrogen fraction.     

Effect of hydrogen addition using on-board alkaline electrolyser on SI engine emissions and combustion

In this study, an electrolyser was used to supply hydrogen to the SI engine. Firstly, the appropriate operation point for the electrolyser was determined by adjusting the amount of KOH in the electrolyte to 5%, 10%, 20% and 30% by mass, and applying 12 V, 16 V, 20 V, 24 V and 28 V voltages. Tests were first carried out with the gasoline without the use of an electrolyser, followed by operating the electrolyser at the appropriate point and sending obtained H₂ and O₂ to the engine in addition to the gasoline. The SI engine was operated between 2500 rpm and 3500 rpm engine speeds with and without hydrogen addition. Cylinder pressure, the amount of gasoline, H₂ and O₂ consumed by the engine and the emission data were collected from the test system at the aforementioned engine speeds. Furthermore, indicated engine torque, indicated specific energy consumption, specific emissions and HRR values were calculated. According to the results obtained, improvement in ISEC values was observed, and CO and THC values were improved by up to 21.3% and 86.1% respectively. Even though the dramatic increase in NO_x emissions cannot be averted, they can be controlled by equipment such as EGR three-way catalytic converter.     

Experimental study of the effects of excess air ratio on combustion and emission characteristics of the hydrogen-fueled rotary engine

To investigate the property of the promising and eco-friendly hydrogen-fueled rotary engine, the effect of excess air ratio on the combustion and emission characteristic of it was explored by experiment. The test was conducted under 1500 rpm and 5 CAD ADTC ignition timing. The test results demonstrated that with the decrease of excess air ratio from 2 to 0.85, the thermal efficiency of the hydrogen-fueled rotary engine increases first and then decreases. Besides, increasing MAP is beneficial to improve thermal efficiency. Among the tested condition, the highest brake thermal efficiency is realized when the rotary engine operates at 1.4 excess air ratio and 88 kPa MAP, about 18.34%. And the excellent HC and NO emissions can be obtained at the highest efficiency point. Besides, with the decrease of excess air ratio and the increase of load, the stability and flame development period gradually decrease. With a decreased excess air ratio, the flame propagation period decrease first and then increases, whereas work capacity and thermal efficiency increase first and then decrease. For NO emission, it will increase sharply near the equivalent ratio and gradually decrease after rich combustion. Also, according to the analytical model, it is found that the power performance of the rotary engine depends on the trade-off relationship of in-cylinder pressure and its angle of action.     

Study on combustion and emission characteristics of a n-butanol engine with hydrogen direct injection under lean burn conditions

The n-butanol fuel, as a renewable and clean biofuel, could ease the energy crisis and decrease the harmful emissions. As another clean and renewable energy, hydrogen properly offset the high HC emissions and the insufficient of dynamic property of pure n-butanol fuel in SI engines, because of the high diffusion coefficient, high adiabatic flame velocity and low heat value. Hydrogen direct injection not only avoids backfire and lower intake efficiency but also promotes to form in-cylinder stratified mixture, which is helpful to enhance combustion and reduce emissions. This experimental study focused on the combustion and emissions characteristics of a hydrogen direct injection stratified n-butanol engine. Three different hydrogen addition fractions (0%, 2.5%, 5%) were used under five different spark timing (10° ,15° ,20° ,25° ,30° CA BTDC). Engine speed and excess air ratio stabled at 1500 rpm and 1.2 respectively. The direct injection timing of the hydrogen was optimized to form a beter stratified mixture. The obtained results demonstrated that brake power and brake thermal efficiency are increased by addition hydrogen directly injected. The BSFC is decreased with the addition of hydrogen. The peak cylinder pressure and the instantaneous heat release rate raises with the increase of the hydrogen addition fraction. In addition, the HC and CO emissions drop while the NOx emissions sharply rise with the addition of hydrogen. As a whole, with hydrogen direct injection, the power and fuel economy performance of n-butanol engine are markedly improved, harmful emissions are partly decreased.     

Effect of hydrogen addition on combustion and emissions performance of a spark-ignited ethanol engine at idle and stoichiometric conditions

Regarding the limited fossil fuel reserves, the renewable ethanol has been considered as one of the substitutional fuels for spark ignition (SI) engines. But due to its high latent heat, ethanol is usually hard to be well evaporated to form the homogeneous fuel–air mixture at low temperatures, e.g., at idle condition. Compared with ethanol, hydrogen possesses many unique combustion and physicochemical properties that help improve combustion process. In this paper, the performance of a hydrogen-enriched SI ethanol engine under idle and stoichiometric conditions was investigated. The experiment was performed on a modified 1.6 L SI engine equipped with a hydrogen port-injection system. The ethanol was injected into the intake ports using the original engine gasoline injection system. A self-developed hybrid electronic control unit (HECU) was adopted to govern the opening and closing of hydrogen and ethanol injectors. The spark timing and idle bypass valve opening were governed by the engine original electronic control unit (OECU), so that the engine could operate under its original target idle speed for each testing point. The engine was first fueled with the pure ethanol and then hydrogen volume fraction in the total intake gas was gradually increased through increasing hydrogen injection duration. For a specified hydrogen addition level, ethanol flow rate was reduced to keep the hydrogen–ethanol–air mixture at stoichiometric condition. The test results showed that hydrogen addition was effective on reducing cyclic variations and improving indicated thermal efficiency of an ethanol engine at idle. The fuel energy flow rate was reduced by 20% when hydrogen volume fraction in the intake rose from 0% to 6.38%. Both flame development and propagation periods were shortened with the increase of hydrogen blending ratio. The heat transfer to the coolant was decreased and the degree of constant volume combustion was enhanced after hydrogen addition. HC and CO emissions were first reduced and then increased with the increase of hydrogen blending fraction. The acetaldehyde emission from the hydrogen-enriched ethanol engine is lower than that from the pure ethanol engine. However, the addition of hydrogen tended to increase NO_x emissions from the ethanol engine at idle and stoichiometric conditions.     

Numerical simulation of hydrogen combustion process in rotary engine with laser ignition system

In this paper the combustion and ignition process in the hydrogen-fueled peripheral-ported rotary engine with single and dual laser ignition systems was studied numerically. The computational method was established for the process simulation including interaction between turbulence and chemical reactions. The detailed chemical kinetic model of hydrogen combustion was used. It was shown that the ignition and combustion process in the H₂-fueled rotary engine is highly transient with specific distortion and stretching of the combustion front in the combustion chamber due to complex motion of the rotor relative to the engine housing. The single and dual laser ignition systems were simulated to compare the ignition efficiency and the rate of hydrogen burning out. The evaluation of pressure in the combustion chamber was performed and compared with the experimental data obtained for the rotary engine fueled by natural gas. It was shown that the H₂-fueled rotary engine with the dual laser ignition system has potential application in alternative automotive industry due to high efficiency and near-zero carbon-based emission.     

Effect of Diesel/methanol compound combustion on Diesel engine combustion and emissions

This paper introduces a Diesel/methanol compound combustion system (DMCC) and its application to a naturally aspirated Diesel engine with and without an oxidation catalytic converter. In the DMCC system, there are two combustion modes taking place in the Diesel engine, one is diffusion combustion with Diesel fuel and the other is premixed air/methanol mixture ignited by the Diesel fuel. Experiments were conducted on a four cylinder DI Diesel engine, which had been modified to operate in Diesel/methanol compound combustion. Experiments were conducted at idle and at five engine loads at two levels of engine speeds to compare engine emissions from operating on pure Diesel and on operating with DMCC, with and without the oxidation catalytic converter. The experimental results show that the Diesel engine operating with the DMCC method could simultaneously reduce the soot and NOx emissions but increase the HC and CO emissions compared with the original Diesel engine. However, using the DMCC method coupled with an oxidation catalyst, the CO, HC, NOx and soot emissions could all be reduced.     

Investigation on the cold start characteristics of a hydrogen-enriched methanol engine

This paper experimentally investigated the effect of hydrogen addition on the cold start performance of a methanol engine. The test was conducted on a modified four-cylinder gasoline engine. An electronically controlled hydrogen injection system was applied to realize the hydrogen port injection. The engine was started at an ambient temperature of 25 °C with two hydrogen flow rates of 0 and 189 dm³/s, respectively. The results demonstrated that hydrogen addition availed elevating the peak engine speed and cylinder pressure during the cold start. Both flame development and propagation periods are shortened after the hydrogen addition. When the hydrogen volume flow rate was raised from 0 to 189 dm³/s, HC, CO and total number of particulate emissions within 19 s from the onset of cold start were reduced by 68.7%, 75.2% and 72.4%, respectively. However, because of the enhanced in-cylinder temperature, NO_x emissions were increased after the addition of hydrogen.     

An experimental investigation of hydrogen-enriched gasoline in a Wankel rotary engine

The Wankel rotary engine is a potential alternative to the reciprocating engine in hybrid applications because of its favorable energy to weight ratio. In this study, a Wankel rotary engine was modified to run on a hydrogen–gasoline blend. Hydrogen enrichment improved the performance of a lean-burn spark-ignition rotary engine operating at high speed and wide open throttle conditions with the original ignition timing, using 0%, %2, 4%, 5%, 7%, and 10% hydrogen energy fractions at the intake. The experimental results showed that adding hydrogen to gasoline in the engine improved the thermal efficiency and the power output. Hydrocarbon and carbon monoxide emissions were reduced while nitrogen oxide emissions increased with the increase of hydrogen fraction.     

The effect of HRG gas addition on diesel engine combustion characteristics and exhaust emissions

Extensive studies have been dedicated in the last decade to the possibility to use hydrogen in the dual-fuel mode to improve combustion characteristics and emissions of a diesel engine. The results of these studies, using pure hydrogen or hydrogen containing gas produced through water electrolysis, are notably different.The present investigation was conducted on a tractor diesel engine running with small amounts of the gas—provided by a water electrolyzer—aspirated in the air stream inducted in the cylinder. The engine was operated at light and medium loads and various speeds.It was found that the addition of HRG gas has a slight negative impact, up to 2%, on the engine brake thermal efficiency. Smoke is significantly reduced, up to 30%, with HRG enrichment, while NO_x concentrations vary in both senses, up to 14%, depending on the engine operation mode. A relative small amount of HRG gas can be used with favorable effects on emissions and with a small penalty in thermal efficiency.     

An experimental study on ignition timing of hydrogen Wankel rotary engine

The hydrogen-fueled Wanke rotary engine is a promising power system that has both high power and eco-friendly properties. This work investigated the effect of ignition timing on a dual-spark plugs synchronous-ignition hydrogen-fueled Wankel rotary engine under low speed, part load and lean combustion. The results show that with delaying the ignition timing, CA0-10 is shortened first and then lengthened and CA10-90 is consistently shortened. When the CA50 is located between 35 and 40°CA ATDC, the maximum brake torque can be realized. Besides, the selection of ignition timing needs to consider the “trade-off” relationship between the combustion phase and corresponding in-cylinder pressure. The maximum brake torque ignition timing is between 5 and 10°CA ATDC. And there is also a “trade-off” relationship between stability and thermal load when ignition timing is selected. In addition, HC and NO emissions will not become the problem limiting the power performance of hydrogen-fueled Wankel rotary engine under this operating condition.     

Operating strategy for a hydrogen engine for improved drive-cycle efficiency and emissions behavior

Due to their advanced state of development and almost immediate availability, hydrogen internal combustion engines could act as a bridging technology toward a wide-spread hydrogen infrastructure. Extensive research, development and steady-state testing of hydrogen internal combustion engines has been conducted to improve efficiency, emissions behavior and performance. This paper summarizes the steady-state test results of the supercharged hydrogen-powered four-cylinder engine operated on an engine dynamometer. Based on these results a shift strategy for optimized fuel economy is established and engine control strategies for various levels of hybridization are being discussed. The strategies are evaluated on the Urban drive cycle, differences in engine behavior are investigated and the estimated fuel economy and NO_x emissions are calculated. Future work will include dynamic testing of these strategies and powertrain configurations as well as individual powertrain components on a vehicle platform, called ‘Mobile Advanced Technology Testbed’ (MATT), that was developed and built at Argonne National Laboratory.     

A comparative study on performance of the rotary engine fueled hydrogen/gasoline and hydrogen/n-butanol

The comparative study on performance of the hydrogen/gasoline and hydrogen/n-butanol rotary engines was conducted in the present paper. Considering the stable operation of the engine, for both hydrogen/gasoline case and hydrogen/n-butanol case, the operating conditions were set at: 4000 rpm (engine speed), 35 kPa (intake pressure) and 30 °CA BTDC (spark timing). The total excess air ratio of mixture was maintained at 1.0 through all the tests. The testing results displayed that hydrogen enrichment improved performance of both gasoline and n-butanol rotary engines. To be more specific, brake thermal efficiency was increased, flame development and propagation periods were shortened, the coefficient of variation in flame propagation period was decreased, and the emissions of HC and CO were decreased. NOx emissions were mildly increased after hydrogen addition. Besides, hydrogen/n-butanol rotary engine possessed the similar performance to hydrogen/gasoline rotary engine.     

Examination of the effect of combustion chamber geometry and mixing ratio on engine performance and emissions in a hydrogen-diesel dual-fuel compression-ignition engine

The fact that fossil fuels, which supply a large amount of the energy need, are limited in the world and can be only found in certain regions, have led humankind to seek alternatives. In addition, the use of fossil fuels generates wastes detrimental to humans and nature, which has led this search to alternative, clean and renewable energy sources. The use of hydrogen, which is a clean energy source, in internal combustion engines is very important in terms of reducing emission values as well as providing an alternative to petroleum-derived fuels. This study presents a literature review on the effect of the hydrogen ratio and combustion chamber geometry on the engine performance and emissions in a compression-ignition engine operating in the hydrogen diesel bi-fuel mode. As a result of the study, it was concluded that the hydrogen energy ratio should be between 5 and 20% and the combustion chamber should be designed by considering the combustion characteristics. The main purpose of the study is to highlight the functionality of the use of hydrogen in dual fuel mode in compression ignition engines and to be a resource for researchers who will work on this subject.     

Experimental investigation of the effects of simultaneous hydrogen and nitrogen addition on the emissions and combustion of a diesel engine

Overcoming diesel engine emissions trade-off effects, especially NO_x and Bosch smoke number (BSN), requires investigation of novel systems which can potentially serve the automobile industry towards further emissions reduction. Enrichment of the intake charge with H₂ + N₂ containing gas mixture, obtained from diesel fuel reforming system, can lead to new generation low polluting diesel engines.     

Effect of hydrogen addition on combustion and emissions performance of a spark ignition gasoline engine at lean conditions

Hydrogen has many excellent combustion properties that can be used for improving combustion and emissions performance of gasoline-fueled spark ignition (SI) engines. In this paper, an experimental study was carried out on a four-cylinder 1.6 L engine to explore the effect of hydrogen addition on enhancing the engine lean operating performance. The engine was modified to realize hydrogen port injection by installing four hydrogen injectors in the intake manifolds. The injection timings and durations of hydrogen and gasoline were governed by a self-developed electronic control unit (DECU) according to the commands from a calibration computer. The engine was run at 1400 rpm, a manifold absolute pressure (MAP) of 61.5 kPa and various excess air ratios. Two hydrogen volume fractions in the total intake of 3% and 6% were applied to check the effect of hydrogen addition fraction on engine combustion. The test results showed that brake thermal efficiency was improved and kept roughly constant in a wide range of excess air ratio after hydrogen addition, the maximum brake thermal efficiency was increased from 26.37% of the original engine to 31.56% of the engine with a 6% hydrogen blending level. However, brake mean effective pressure (Bmep) was decreased by hydrogen addition at stoichiometric conditions, but when the engine was further leaned out Bmep increased with the increase of hydrogen addition fraction. The flame development and propagation durations, cyclic variation, HC and CO₂ emissions were reduced with hydrogen addition. When excess air ratio was approaching stoichiometric conditions, CO emission tended to increase with the addition of hydrogen. However, when the engine was gradually leaned out, CO emission from the hydrogen-enriched engine was lower than the original one. NO_x emissions increased with the increase of hydrogen addition due to the raised cylinder temperature.     

Experimental investigation of combustion characteristics and NOx emission of a turbocharged hydrogen internal combustion engine

In order to alleviate the contradictions of increasingly prominent environmental pollution, greenhouse gas emissions and oil resource security issues, the search for renewable and clean alternative energy sources is getting more and more attention. Hydrogen energy is known as a future energy source because of its safety, reliability, wide range of resources and non-polluting products. Hydrogen internal combustion engine combines the technical advantages of traditional internal combustion engines and has comprehensive comparative advantages in terms of manufacturing cost, fuel adaptability and reliability. It is one of the practical ways to realize hydrogen energy utilization. In this paper, the combustion characteristics and NOx emission of a turbocharged hydrogen engine were investigated using the test data. The results showed the combustion duration (the crank angle of 10%–90% fuel burned) at 1500 rpm and 2000 rpm was equal and the combustion duration is much bigger than the other loads when the BMEP is 0.27 MPa. The reason is the effect of the turbocharger on the gas exchange process, which will influence the combustion process. The cylinder pressure and pressure rise rate were also investigated and the peak pressure rise rate was lower than 0.25 MPa/°CA at all working conditions. Moreover, the NOx emission changed from 300 ppm to 1200 ppm with engine speed increasing and the maximum value can reach to 7000 ppm when the equivalence ratio is 0.88 at 2500 rpm, maximum brake torque. The NOx emission shows different changing tendencies with different working conditions. Finally, these conclusions can be used to develop controlling strategies to solve the contradictions among power, brake thermal efficiency and NOx emission for the turbocharged hydrogen internal combustion engines.