Oriented Strandboard (OSB) Panels Made from Kenaf Stalks and Aspen

Abstract

The specific gravity of these panels varied from 0.68 to 0.75. The amount of kenaf, resin content significantly affected the modulus of rupture and the modulus of elasticity values of aspen-kenaf boards. Boards with 25% kenaf and 75% aspen produced MOR and MOE values comparable to commercial oriented strandboard (OSB). Percentage of kenaf and resin levels were significant factors influencing the internal bond (IB) strength when compared to the commercial OSB. The 25% kenaf and 75% aspen boards produced IB values that could meet the required standard. Aspen-kenaf boards obtained lower values for linear expansion. Lower percentage of kenaf flakes and higher resin content controlled thickness swelling. However, boards with 50% kenaf and 50% aspen flakes made with 6% resin resulted in a thickness swelling of less than 10%.     

The effect of fine strands in core layer on physical and mechanical properties of oriented strand boards (OSB) made of beech (Fagus sylvatica) and poplar (Populus tremula)

This paper discusses the influence of three different content levels of fine strands in the core layers on the physical and mechanical properties of European beech and poplar oriented strand boards (OSB). The results show that increasing the fines content in the core layer from 10 to 50 %, based on total board weight has no significant effect on bending strength and modulus of elasticity (MOE). All panels exceeded the minimum requirement for bending strength and MOE set by EN standards. The highest modulus of rupture (MOR) and modulus of elasticity (MOE) was determined for panels solely made of poplar with different level of fines content. Increasing the amount of fines in the core layer raised the internal bond (IB). Panels made with 30 % fines in the core layer showed highest internal bond strength values. As the fines content increased from 10 to 50 %, thickness swelling decreased. Water absorption after 24 h showed the same declining trend as thickness swelling.     

Influence of hydrothermal modification of fibers on some physical and mechanical properties of medium density fiberboard (MDF)

Any treatment of fibers can influence properties of medium density fibreboard (MDF). In this research, the effects of hydrothermal treatment on physical and mechanical properties of MDF were studied. Industrial fibers were hydrothermally treated in a stainless steel reactor at 120, 150 and 180 °C for 0, 30 and 90 min as holding time. Test boards were made based on 0.7 g/cm³ target density, with 10 mm thickness under a pressure of 30 bar and at a temperature of 170 °C and a press time of 10 min. The boards were tested for internal bonding (IB), moduli of elasticity (MOE) and rupture (MOR), thickness swelling and water absorption. Results showed that the water absorption was not affected by the hydrothermal treatment; while the thickness swelling was improved and the boards became dimensionally stable. The MOE was slightly reduced due to the hydrothermal treatment. The MOR and the IB were significantly decreased by the hydrothermal treatment.     

Tailor made OSB for special application

The purpose of this study was to develop speciality oriented strand board (OSB) with high stiffness for use in products such as engineered wood flooring (EWF). Three-layer oriented strand boards were manufactured from two feedstocks of strands: a mixture of 90% aspen (Populus tremuloides) and 10% of paper birch (Betula papyrifera), and 100% of small diameter ponderosa pine logs (Pinus ponderosa). The OSB panels were manufactured under a factorial design of three resin contents, two density profiles, and three weight ratios for the face and core layers. Tests to determine density, bending modulus of elasticity (MOE), internal bond (IB) and thickness swelling (TS) were performed according to ASTM standard D 1037-06a. The results showed that the higher values of bending MOE for panels made from aspen/birch mixture and ponderosa pine, 8190 and 9050?MPa, respectively, were obtained for the same combination of factors. Such high bending MOE values are very close to Baltic birch (Betula pendula) plywood, a product known for its high stiffness. The effect of resin content on IB is more pronounced for panels made from ponderosa pine than panels made from the aspen/birch mixture. Thickness swelling of panels made from ponderosa pine strands is higher than thickness swelling of panels made from a mixture of aspen and birch strands. The results indicate the potential to tailor an OSB for a specific application such as EWF.     

Estimation of physical and mechanical properties of agro-based particleboards by near infrared spectroscopy

Partial least square regression (PLS-R) calibrations based on near infrared (NIR) spectroscopic data were developed in order to predict mechanical and physical properties of agro-based particleboards. The panels were manufactured using Eucalyptus and Pinus wood particles and sugar cane bagasse. The following panel properties were evaluated according to standard methods: modulus of elasticity (MOE), modulus of rupture (MOR), internal bonding (IB) strength, water absorption (WA24H), and thickness swelling (TS24H) after 24 hours of immersion. NIR spectra information was measured on samples cut from each particleboard and correlated with their physical and mechanical properties by PLS-R to build predictive NIR models. The NIR models for IB, WA24H and TS24H presented satisfactory coefficient of determination (0.73; 0.72 and 0.75, respectively.) The key role of resins (adhesives), cellulose, and lignin for NIRS calibrations of mechanical and physical properties of the particleboards is shown. These models can be useful to quickly verify such properties in unknown agro-based particleboards.     

The manufacture of particleboards using mixture of reed (surface?layer) and commercial species (middle layer)

This research was conducted to investigate the suitability of reed (Arundo donax) as a substitute for wood in laboratory made 3-layer particleboard in order to supplement the supply of raw material for the Iranian particleboard industries. The ratio of the mixture of reed and wood particles were 20:80, 30:70, and 40:60, respectively, in the surface and middle layers. Press temperatures were chosen at two levels of 165 and 185?°C. Three levels of urea formaldehyde resin were selected for the surface layers, namely: 8, 10, and 12 percent. The experimental panels were tested for their mechanical strength including modulus of elasticity (MOE), modulus of rupture (MOR), internal bonding (IB) and physical properties (thickness swelling and water absorption) according to the procedure in DIN 68763. In general, the results show that reed has a positive effect on the mechanical and physical properties of boards. In this research, the treatment with 40% reed, 12% resin in the surface layers and a 185?°C press temperature has resulted in an optimum reed board product.     

Comparison of mechanical properties of oriented strand board made from trembling aspen and paper birch

This study compared the performance of oriented strand boards (OSB) made from trembling aspen, a low-density hardwood species, and OSB made from paper birch, a medium-density hardwood species. The birch strands were thinner than the aspen strands to ensure a comparable specific surface. Three levels of adhesive content were used: 3.5%, 5.0%, and 7.0%. Internal bond (IB) and modulus of elasticity (MOE) and modulus of rupture (MOR) for flatwise and edgewise bending were determined. Both species performed equally well in IB (3.5% adhesive content: 0.46 MPa, 5.0%: 0.60 MPa, and 7.0%: 0.65 MPa). The values of MOE in flatwise bending were slightly lower for birch than for aspen panels (11.8 GPa for aspen and 10.6 GPa for birch), and the MOR values were not significantly different (combined 68.3 MPa). Edgewise bending properties were not significantly different for the two species with a MOE of 10.5 GPa and a MOR of 43.2 MPa.     

Properties of MDF from black spruce tops as affected by thermomechanical refining conditions

Wood composite industry has focused on traditional wood fibre resources such as logs, wood chips and sawmill-residues for panel manufacturing. It is becoming necessary now for the wood composite panel industry to look for ways to utilize non-traditional forest resources such as forest residuals for panel manufacturing. A full factorial experimental design with two factors: retention time of preheating and steam pressure of thermal mechanical refining and three levels with 3, 5, 7 minutes of retention time and 6, 9, 12 bar of steam pressure was carried out in the MDF pilot plant of Forintek Canada Corp. in Quebec City of Canada to evaluate the effect of refining conditions on the properties of MDF panels made from the tops of black spruce (Picea mariana). The results from this study indicate that black spruce tops could be a good raw material for MDF manufacture. The effects of steam pressure of thermomechanical refining on modulus of elasticity (MOE), thickness swelling (TS), water absorption (WA) and linear expansion (LE) were considerable. The effect of retention time of preheating on internal bond strength (IB) was significant. The effects of retention time as well as the interaction between retention time and steam pressure were also significant for modulus of rupture (MOR).     

Lanolin-retarded water penetration into UF-bonded particleboards

A commercially available UF resin was blended with lanolin and used in particleboard manufacturing. The hydrophobing effect of lanolin as well as reduced water penetration into the particleboards, swelling and absorptivity were shown. The influence of the additive on physical and mechanical properties of the boards was examined. IB, MOR and MOE values affected by lanolin addition were studied.     

Lanolin-retarded water penetration into UF-bonded particleboards

A commercially available UF resin was blended with lanolin and used in particleboard manufacturing. The hydrophobing effect of lanolin as well as reduced water penetration into the particleboards, swelling and absorptivity were shown. The influence of the additive on physical and mechanical properties of the boards was examined. IB, MOR and MOE values affected by lanolin addition were studied.     

Comparative properties of bagasse, canola and hemp particle boards

Residues of Bagasse (Saccharum officinarum L.), canola (Brassica napus L.) and hemp (Cannabis sativa L.) as well as industrial wood chips in various proportions from 0–100% were used as raw materials for the main component of the middle layer in urea formaldehyde bonded particle boards. The results reveal that most of the investigated mechanical-technological properties of the boards achieved the requirements of EN 312-2 (2003). Only increasing the percentage of canola chips usage in the middle layer to more than 30% negatively affect the internal bond (IB) properties. Comparing the water absorption (WA) and thickness swelling (TS) values, the boards containing up to 50% bagasse and hemp reach similar values to the ones of the reference boards, while increasing the amount of canola leads to more and more disadvantageous WA and TS. In summary, the results reveal that agri-fibers can be used for making composite panels conforming to the standards (EN 312-2 2003). One possible application for these panels could be the production of furniture.     

Contact thermal post-treatment of oriented strandboard to improve dimensional stability: A preliminary study

The oriented strandboard (OSB) has less dimensional stability than plywood, but they are competitive panels and have been used for similar ends. The wood-water relation variables, such as thickness swelling and water absorption, express this OSB dimensional instability and can be explained by two main factors: wood hygroscopicity and imposed hot-pressing stresses. The objective of this present paper was to propose a thermal post-treatment as a method to improve OSB dimensional stability by decreasing wood hygroscopicity and releasing hot-pressing stress. OSB panels from Pinus taedawood were produced in laboratory, and their characteristics were: single layer, 0.8 g/cm³; 8% phenolic resin and without wax. The OSB panels were treated in a laboratory press at 250 °C for about 4, 7 and 10 minutes. The wood-water relation variables, thickness swelling (TS), water absorption (WA), equilibrium moisture content (EMC) and springback or permanent thickness swelling (PTS) were determined and compared with untreated panels. The results showed that the proposed thermal treatment was effective to reduce TS, EMC and PTS, but didn’t affect WA which was affected by panel density reduction. The longer the treatment the higher the dimensional stability, and panel weight loss could be used as predictive variable for the efficiency of the treatment.     

Potential of pulp and paper secondary sludge as co-adhesive and formaldehyde scavenger for particleboard manufacturing

This study investigated the potential of secondary sludge (SS) as urea–formaldehyde (UF) co-adhesive for particleboard manufacturing. Three proportions of SS from three conventional pulping processes were added in the formulation of particleboard manufacturing. A 3³ factorial design was used. All panels were tested for thickness swell (TS), linear expansion (LE), internal bond strength (IB), flexural modulus of elasticity (MOE), flexural modulus of rupture (MOR) and formaldehyde emission. Results indicated that particleboards made with SS from thermomechanical pulp (TMP) and kraft pulp (Kraft) met the ANSI standards for LE, IB, MOE, and MOR (with 7 and 9 % UF). However, the TS of panels made with SS was higher than that of control panels and adding SS to the formulation affected negatively this property. Most of the properties studied in the particleboards made with SS from chemical–thermomechanical pulping (CTMP) process failed to meet the ANSI standards. The main advantage of using SS as co-adhesive is the reduction of formaldehyde emission, in the best case here, about 50 %, with CTMP sludge added, of the particleboards.     

Some Properties of Composite Panels Manufactured from Eastern Redcedar (Juniperus virginiana L.) Using Modified Starch as a Green Binder

The objective of this study was to evaluate basic properties of particleboard panels manufactured from Eastern redcedar (Juniperus virginiana L.) using modified starch and low percent of urea formaldehyde as binder. Experimental panels in the form of three-layer configuration were made from the raw material at two density levels. Bending characteristics, namely, modulus of elasticity (MOE), modulus of rupture (MOR), and internal bond strength (IB) in addition to dimensional stability and surface roughness of the samples were determined. The highest MOE and MOR values of the samples with 0.80 g/cm³ density level were found as 2344.32 and 12.14 MPa, respectively. Both bending and IB values of the samples were comparable to those of commercially manufactured panels from other species. It appears that dimensional stability of the panels needs to be enhanced. Based on the findings in this work, modified starch could have potential as green binder in particleboard panels manufactured from Eastern redcedar without having substantial adverse influence on their properties.     

The influence of compression failure on the bending, impact bending and tensile strength of spruce wood and the evaluation of non-destructive methods for early detection

Bending strength (MOR) and bending Young’s modulus (MOE) according to DIN 52186 and MOE calculated on the basis of eigenfrequency and sound velocity were tested on small clear wood specimens of Norway spruce wood with and without compression failure. One group of specimens was climatised in a normal climate of 20°C and 65% relative humidity, while the other group was stored for one month under water before testing. The MOR of specimens with compression failure decreased about 20% on average (normal climate and wet) compared with the specimens without compression failure. The MOE of the specimens with compression failure was reduced only minimally compared with the specimens without compression failure stored in a normal climate, but very distinct differences (more then 30%) were found under wet conditions. The MOE of the specimens with compression failure calculated on the basis of eigenfrequency and sound velocity were not reduced or only minimally compared with the specimens without compression failure. It is therefore not possible to detect compression failure and to determine reduction in MOR using eigenfrequency or sound velocity. In addition, impact bending (DIN 52189), tensile strength and tensile MOE (DIN 52188) were tested on small clear wood specimens of Norway spruce wood with and without compression failure. The specimens with compression failure revealed an average reduction in impact strength of about 40% and an average reduction in tensile strength of about 20% compared with the specimens without compression failure, whereas tensile MOE of the specimens with compression failure was not reduced compared with the specimens without compression failure. The detection of compression failure by computer tomography (CT) was tested on Norway spruce wood boards 10 cm in thickness, and detection by optical scanner was tested on planed Norway spruce wood boards. CT recognised large compression failures easily, whereas the scanner was not able to detect them.     

The suitability of structural particleboard made from fast-growing tree species

Wood particle gypsum boards were prepared in laboratory under the following conditions: wood particles from chips (Cryptomeria japonica, Paulownia X Taiwaniana, Aleurites montana) 30, 25, and 20%; gypsum 70, 75, and 80% by weight; water-gypsum-ratio 0.35; board density 1.1 g/cm³; pressure 30 kgf/cm²; post curing 8 to 10 days. The MOE (tested by stress-wave-timer) was 2,800.7–4,328.5 N/mm² and the MOR (tested by universal testing machine) was 4.74–10.25 N/mm²; the screw holding strength was ranging from 1.85 to 5.14 N/mm². The wood particle gypsum board made from Taiwan paulownia showed the highest value of mechanical properties. The thickness swelling and water absorption of bonded particleboard were 0.62–22.05% and 18.42 to 35.22% after 2 h soaking in water; 2.73–26.68% and 21.71–44.06% for 24 h soaking, respectively. The effect of gypsum content on mechanical properties of boards was not significant, but the thickness swelling and water absorption of boards were reduced as gypsum content increased.     

Thickness swelling and water absorption of WPC after immersion in cold and boiling water

Thickness swelling (TS), water absorption (WA) and edge swelling (ES) of 20 mm flat-pressed wood–plastic composites (WPC) panels with a wood flour (WF) content of 50 and 70 % manufactured using an industrial single-daylight press and samples of a high pressure laminate (HPL) compact panel were determined after immersion in cold water according to EN 317 and boiling water according to EN 438 in order to propose, describe and verify a method to (1) measure TS, WA and ES more quickly than by applying EN 317 and (2) to make the properties of WPC and HPL comparable to each other. TS, WA and ES of WPC panels determined after immersion in cold and boiling water were found to correlate with a correlation coefficient of 95–99 % equating 24 h (EN 317) and 0.5 h (EN 438) to factor x. Properties of WPC panels with WF content of 50 % were found to be comparable, respectively superior to those of HPL.     

Effects of MDI content on properties of thermally treated oriented strand board (OSB)

The paper discusses the influence of methylene diphenyl diisocyanate (MDI) content on mechanical properties of thermally post-treated single-layered oriented strand boards (OSB). The OSB differed in adhesive content (3, 4 and 5%) and the high temperature (HT) level of the thermal modification (TM) (untreated, 160, 175 °C). To characterise the mechanical behaviour of the OSB, the modulus of rupture (MOR), modulus of elasticity (MOE), and internal bond (IB) of dry and boiled specimens were determined. In addition, the adsorption and desorption isotherms were investigated. The hygroscopic sorption isotherms were calculated according to the Hailwood-Horrobin equation. It was observed that the MOR and the IB of the post-treated OSB are significantly increased with higher MDI content. An increase of the MDI content from 3% up to 5% is not sufficient to compensate the loss of strength caused by TM. However, an increase of MDI-content of about 1% compensates the significant loss of IB of dry and boiled specimens. The MOE is not influenced by TM. With increased adhesive content, thermally treated and untreated specimens show slightly higher values. The thermal post-treatment of OSB alters the wood-water-interaction. The hygroscopicity is reduced. The higher the HT level, the lower is the sorption behaviour. It was also detected that a higher MDI content does not influence the hygroscopicity.     

Effects of steam explosion on the characteristics of windmill palm fiber and its application to fiberboard

Windmill palm fiber (WPF) obtained from the leaf sheath was treated by steam explosion under the pressure of 2.0 MPa for 120 s to modify and improve the properties of the panels manufactured with it. For comparison, an alkali treatment and acid treatment have also been used to treat WPF. Fiber analysis, scanning electron microscopy (SEM) observation, Fourier transform infrared spectroscopy (FTIR) and chemical composition analysis showed that after the steam explosion treatment: (1) the length, width and fine elements of the windmill palm fibrils were more influenced by the steam explosion treatment than by the other two treatments. (2) A great number of spinulose spherical silica bodies and waxy layers were observed on the surfaces of all the fibers except for the steam explosion treated windmill palm fiber (SEWPF) surfaces, and (3) the cellulose fraction correspondingly increased with the decrease of the hemicelluloses and lignin contents. Finally, the SEWPFs were used to produce fiberboards, and the modulus of rupture (MOR), internal bond (IB), water absorption (WA) and thickness swell (TS) of the fiberboards were measured. The results showed that the WA and TS of the fiberboards made of SEWPF decreased 22 and 32%, respectively, in relation to those made of WPF, whereas the IB increased 46%. It is suggested that steam explosion can be a feasible approach to modify WPF and expand its uses.     

Impact of Aspen Log Storage with and without Protection on OSB Performance

Outdoor log storage without protection can change the mechanical and chemical properties of wood due to infection by various fungi. To understand how outdoor log storage affects the wood and, subsequently, the strandboard quality, two piles of aspen logs were set up outside and stored for a period of four months (July to November). One of the piles was treated with a biological solution to prevent fungal growth. The other one was stored without treatment. Both piles contained non-debarked and partially debarked logs. Evaluation of sap stain development indicated that all logs had been colonized by staining fungi with average stain coverage of 9.37 to 57.18% and maximum stain penetration of 3.58 to 7.27 cm over the log cross section. The variation of fungal colonization depended on log treatment and bark condition. The most effective way to prevent stain growth was the combination of biological treatment and partial debarking. A series of strandboard was prepared from fresh and aged aspen logs. All boards made from stored logs were statistically comparable to or superior to the control boards made from fresh aspen logs. The boards made from treated/partially debarked and untreated/non-debarked logs were statistically comparable to each other except for wet MOR. In addition, these two board types were statistically stronger than other boards made from treated/non-debarked and untreated/partially debarked logs in terms of IB and water resistance. Some individual stained strands were observed on the finished board surface. Less staining was found in the boards prepared from biologically treated and partially debarked logs, compared with those made from other stored logs.