Study of Ag/La0.6Sr0.4MnO3 catalysts for complete oxidation of methanol and ethanol at low concentrations

Ag-modified La_0.6Sr_0.4MnO₃-based catalysts with the perovskite-type structure were prepared by using a citric acid sol–gel method, and their catalytic performance for complete oxidation of methanol and ethanol was evaluated and compared with that of the γ-Al₂O₃-supported catalysts, Ag/γ-Al₂O₃, Pt/γ-Al₂O₃, and Pd/γ-Al₂O₃. The results showed that the Ag-modified La_0.6Sr_0.4MnO₃-based catalysts with the perovskite-type structure displayed the activity significantly higher than that of the supported precious metal catalysts, 0.1%Pd/γ-Al₂O₃ and 0.1%Pt/γ-Al₂O₃ in the temperature range of 370–573 K. Over a 6%Ag/20%La_0.6Sr_0.4MnO₃/γ-Al₂O₃ catalyst, the T₉₅ temperature for methanol oxidation can be as low as 413 K. Even at such low reaction temperature, there were little HCHO and CO detected in the reaction exit-gas. However, for the 0.1%Pd/γ-Al₂O₃ and 0.1%Pt/γ-Al₂O₃ catalysts, the HCHO content in the reaction exit-gas reached 200 and 630 ppm at their T₉₅ temperatures. Over a 6%Ag/La_0.6Sr_0.4MnO₃ catalyst, the T₉₅ temperature for ethanol oxidation can be as low as 453 K, with a corresponding content of CH₃CHO in the exit-gas at 782 ppm; when ethanol oxidation is performed at 493 K, the content of acetaldehyde in the exit-gas can be below 1 ppm. Characterization of the catalysts by X-ray diffraction (XRD), TEM, XPS, laser Raman spectra (LRS), hydrogen temperature-programmed reduction (H₂-TPR) and oxygen temperature-programmed desorption (O₂-TPD) methods revealed that both the surface and the bulk phase of the perovskite La_0.6Sr_0.4MnO₃ played important roles in the catalytic oxidation of the alcohols, and that γ-Al₂O₃ as the bottom carrier could be beneficial in creating a large surface area of catalyst. Moreover, a small amount of Ag⁺ doped onto the surface of La_0.6Sr_0.4MnO₃ was able to partially occupy the positions of La³⁺ and Sr²⁺ due to their similar ionic radii, and thus, became stabilized by the perovskite lattice, which would be in favor of preventing the aggregation of the Ag species on the surface and enhancing the stability of the catalyst. On the other hand, modification of the Ag⁺ to the surface of La_0.6Sr_0.4MnO₃ resulted in an increase in relative content of the surface O₂²⁻/O⁻ species highly reactive toward the alcohols and aldehydes as well as CO. Besides, solution of low-valence metal oxides SrO and Ag₂O with proper amounts in the lattice of the trivalent metal perovskite-type oxide LaMnO₃ would also lead to an increase in the content of the reducible Mnⁿ⁺ and the formation of anionic vacancies, which would be favorable for the adsorption-activation of oxygen on the functioning catalyst and the transport of the lattice and surface oxygen species. All these factors would contribute to the pronounced improvement of the catalyst performance.     

Role of CeO2 in Ni/CeO2–Al2O3 catalysts for carbon dioxide reforming of methane

Ni catalysts supported on γ-Al₂O₃, CeO₂ and CeO₂–Al₂O₃ systems were tested for catalytic CO₂ reforming of methane into synthesis gas. Ni/CeO₂–Al₂O₃ catalysts showed much better catalytic performance than either CeO₂- or γ-Al₂O₃-supported Ni catalysts. CeO₂ as a support for Ni catalysts produced a strong metal–support interaction (SMSI), which reduced the catalytic activity and carbon deposition. However, CeO₂ had positive effect on catalytic activity, stability, and carbon suppression when used as a promoter in Ni/γ-Al₂O₃ catalysts for this reaction. A weight loading of 1–5 wt% CeO₂ was found to be the optimum. Ni catalysts with CeO₂ promoters reduced the chemical interaction between nickel and support, resulting in an increase in reducibility and stronger dispersion of nickel. The stability and less coking on CeO₂-promoted catalysts are attributed to the oxidative properties of CeO₂.     

Pt/Pt-Ce/γ-Al2O3催化氧化甲苯研究

通过等体积浸渍法制备单贵金属Pt/γ-Al₂O₃和双金属Pt-Ce/γ-Al₂O₃催化剂,考察Ce对催化剂活性的影响,确定催化剂最优配比。结果表明,当Pt的负载量为质量分数0.5%时,Pt/γ-Al₂O₃催化活性最高;当Pt的负载量为质量分数0.2%,Ce的负载量为质量分数1.0%时,Pt-Ce/γ-Al₂O₃催化剂的催化活性最高。Pt-Ce/γ-Al₂O₃催化剂的甲苯转化率高于Pt/γ-Al₂O₃催化剂。随着Pt负载量增大,催化剂孔容、孔径减小。粉体式催化剂性能优于整体式催化剂,但差别不大;Ce的添加有助于催化剂活性的提升。     

Highly dispersed NiW/γ-Al2O3 catalyst prepared by hydrothermal deposition method

This article describes a novel hydrothermal deposition method for preparing highly dispersed NiW/γ-Al₂O₃ catalysts and demonstrates its advantages over the conventional impregnation method. Via the hydrothermal precipitation reactions between sodium tungstate and hydrochloric acid and between nickel nitrate and urea, respectively, the active species W and Ni were deposited on γ-Al₂O₃. In the hydrothermal deposition of WO₃, a surfactant hexadecyltrimethyl ammonium bromide (CTAB) was used to prevent the aggregation of WO₃. The characterization results obtained by means of X-ray photoelectron spectroscopy (XPS), N₂ adsorption and high-resolution transmission electron microscopy (HRTEM) measurements showed that compared with the catalyst prepared by the conventional impregnation method, the catalyst with the same metal contents prepared by the hydrothermal deposition had much higher W and Ni dispersion, higher specific surface area, larger pore volume, the significantly decreased slab length and slightly increased stacking degree of sulfided W species, leading to the significantly enhanced dibenzothiophene (DBT) hydrodesulfurization (HDS) activity. The DBT HDS assessment results also revealed that the catalyst containing 17.7 wt% WO₃ and 2.4 wt% NiO prepared by the hydrothermal deposition method had the similar DBT HDS activity as a commercial NiW/γ-Al₂O₃ catalyst containing 23 wt% WO₃ and 2.6 wt% NiO, resulting in the greatly decreased amount of active metals for achieving the same HDS activity.     

Catalytic reduction of NO by CO over NiO/CeO2 catalyst in stoichiometric NO/CO and NO/CO/O2 reaction

A new catalyst composed of nickel oxide and cerium oxide was studied with respect to its activity for NO reduction by CO under stoichiometric conditions in the absence as well as the presence of oxygen. Activity measurements of the NO/CO reaction were also conducted over NiO/γ-Al₂O₃, NiO/TiO₂, and NiO/CeO₂ catalysts for comparison purposes. The results showed that the conversion of NO and CO are dependent on the nature of supports, and the catalysts decreased in activity in the order of NiO/CeO₂ > NiO/γ-Al₂O₃ > NiO/TiO₂. Three kinds of CeO₂ were prepared and used as support for NiO. They are the CeO₂ prepared by (i) homogeneous precipitation (HP), (ii) precipitation (PC), and (iii) direct decomposition (DP) method. We found that the NiO/CeO₂(HP) catalyst was the most active, and complete conversion of NO and CO occurred at 210 °C at a space velocity of 120,000 h⁻¹. Based on the results of surface analysis, a reaction model for NO/CO interaction over NiO/CeO₂ has been proposed: (i) CO reduces surface oxygen to create vacant sites; (ii) on the vacant sites, NO dissociates to produce N₂; and (iii) the oxygen originated from NO dissociation is removed by CO.     

Kinetic studies of CH4 oxidation over Pt–NiO/δ-Al2O3 in a fluidised bed reactor

The oxidation of CH₄ over Pt–NiO/δ-Al₂O₃ has been studied in a fluidised bed reactor as part of a major project on an autothermal (combined oxidation–steam reforming) system for CH₄ conversion. The kinetic data were collected between 773 and 893 K and 101 kPa total pressure using CH₄ and O₂ compositions of 10–35% and 8–30%, respectively. Rate–temperature data were also obtained over alumina-supported monometallic catalysts, Pt and NiO. The bimetallic Pt–NiO system has a lower activation energy (80.8 kJ mol⁻¹) than either Pt (86.45 kJ mol⁻¹) and NiO (103.73 kJ mol⁻¹). The superior performance of the bimetallic catalyst was attributed to chemical synergy. The reaction rate over the Pt–NiO catalyst increased monotonically with CH₄ partial pressure but was inhibited by O₂. At low partial pressures (<30 kPa), H₂O has a detrimental effect on CH₄ conversion, whilst above 30 kPa, the rate increased dramatically with water content.     

Performance and characterization of Ru/Al2O3 and Ru/SiO2 catalysts modified with Mn for Fischer–Tropsch synthesis

Mn effect and characterization on γ-Al₂O₃-, -Al₂O₃- and SiO₂-supported Ru catalysts were investigated for Fischer–Tropsch synthesis under pressurized conditions. In the slurry phase Fischer–Tropsch reaction, γ-Al₂O₃ catalysts showed higher performance on CO conversion and C₅⁺ selectivity than -Al₂O₃ and SiO₂ catalysts. Moreover, Ru/Mn/γ-Al₂O₃ exhibited high resistance to catalyst deactivation and other catalysts were deactivated during the reaction. From characterization results on XRD, TPR, TEM, XPS and pore distribution, Ru particles were clearly observed over the catalysts, and γ-Al₂O₃ catalysts showed a moderate pore and particle size such as 8 nm, where -Al₂O₃ and SiO₂ showed highly dispersed ruthenium particles. The addition of Mn to γ-Al₂O₃ enhanced the removal of chloride from RuCl₃, which can lead to the formation of metallic Ru with moderate particle size, which would be an active site for Fischer–Tropsch reaction. Concomitantly, manganese chloride is formed. These schemes can be assigned to the stable nature of Ru/Mn/γ-Al₂O₃ catalyst.     

Monodispersed gold nanoparticles supported on γ-Al2O3 for enhancement of low-temperature catalytic oxidation of CO

Monodispersed nano-Au/γ-Al₂O₃ catalysts for low-temperature oxidation of CO have been prepared via a modified colloidal deposition route, which involves the deposition of dodecanethiolate self-assembled monolayer (SAM)-protected gold nanoparticles (C₁₂ nano-Au) in hexane on γ-Al₂O₃ at room temperature. The diameter of the gold nanoparticles deposited on the support is 2.5 ± 0.8 nm after thermal treatment, and their valence states comprise both the metallic and oxidized states. It is found that the thermal treatment temperature affects significantly the catalytic activity of the catalysts in the processing steps. The catalyst treated at 190 °C exhibits considerably higher activity as compared to catalysts treated at 165 and 250 °C. A 2.0-wt.% nano-Au/γ-Al₂O₃ catalyst treated at 190 °C for 15 h maintains the catalytic activity at nearly 100% CO oxidation for at least 800 h at 15 °C, at least 600 h at 0 °C, and even longer than 450 h at −5 °C. Evidently, the catalysts obtained using this preparation route show high catalytic activity, particularly at low temperatures, and a good long-term stability.     

NO reduction by CH4 in the presence of O2 over La2O3 supported on Al2O3

Dispersing La₂O₃ on δ- or γ-Al₂O₃ significantly enhances the rate of NO reduction by CH₄ in 1% O₂, compared to unsupported La₂O₃. Typically, no bend-over in activity occurs between 500° and 700°C, and the rate at 700°C is 60% higher than that with a Co/ZSM-5 catalyst. The final activity was dependent upon the La₂O₃ precursor used, the pretreatment, and the La₂O₃ loading. The most active family of catalysts consisted of La₂O₃ on γ-Al₂O₃ prepared with lanthanum acetate and calcined at 750°C for 10 h. A maximum in rate (mol/s/g) and specific activity (mol/s/m²) occurred between the addition of one and two theoretical monolayers of La₂O₃ on the γ-Al₂O₃ surface. The best catalyst, 40% La₂O₃/γ-Al₂O₃, had a turnover frequency at 700°C of 0.05 s⁻¹, based on NO chemisorption at 25°C, which was 15 times higher than that for Co/ZSM-5. These La₂O₃/Al₂O₃ catalysts exhibited stable activity under high conversion conditions as well as high CH₄ selectivity (CH₄ + NO vs. CH₄ + O₂). The addition of Sr to a 20% La₂O₃/γ-Al₂O₃ sample increased activity, and a maximum rate enhancement of 45% was obtained at a SrO loading of 5%. In contrast, addition of SO⁼₄ to the latter Sr-promoted La₂O₃/Al₂O₃ catalyst decreased activity although sulfate increased the activity of Sr-promoted La₂O₃. Dispersing La₂O₃ on SiO₂ produced catalysts with extremely low specific activities, and rates were even lower than with pure La₂O₃. This is presumably due to water sensitivity and silicate formation. The La₂O₃/Al₂O₃ catalysts are anticipated to show sufficient hydrothermal stability to allow their use in certain high-temperature applications.     

Effect of niobium addition to Co/γ-Al2O3 catalyst on methane combustion

In this work, the effect of niobium addition on textural, structural, acidic, and catalytic properties of Co/γ-Al₂O₃ catalysts for use in the total combustion of methane was studied. The catalysts were prepared by using the sol–gel technique and characterized by X-ray diffraction (XRD), infrared spectroscopy of adsorbed pyridine (IR), nitrogen adsorption (BET surface area), ultraviolet–visible diffuse reflectance spectroscopy (UV–vis DRS), transmission electron microscopy in conjunction with energy-dispersive X-ray analysis (STEM–EDX), and activity in the total oxidation of methane. Results show that all cobalt-containing catalysts, regardless of the type of support, decrease the light off temperature of methane compared to pure γ-Al₂O₃. Therefore, the addition of 1.0% (by weight) of niobium to cobalt-containing alumina catalysts promoted a negative effect on the catalytic activity. Both cobalt-containing catalysts (4.5 and 9.3%, by weight, of Co) show a higher catalytic activity when compared to cobalt-containing niobia–alumina catalyst (6.3%, by weight, of Co). The lower activity of the niobia-containing catalysts may be associated to their acidic and textural properties.     

Selective catalytic reduction of NO by C3H8 over CoOx/Al2O3: An investigation of structure–activity relationships

A series of CoO_x/Al₂O₃ catalysts was prepared, characterized, and applied for the selective catalytic reduction (SCR) of NO by C₃H₈. The results of XRD, UV–vis, IR, Far-IR and ESR characterizations of the catalysts suggest that the predominant oxidation state of cobalt species is +2 for the catalysts with low cobalt loading (≤2 mol%) and for the catalysts with 4 mol% cobalt loading prepared by sol–gel and co-precipitation. Co₃O₄ crystallites or agglomerates are the predominant species in the catalysts with high cobalt loading prepared by incipient wetness impregnation and solid dispersion. An optimized CoO_x/Al₂O₃ catalyst shows high activity in SCR of NO by C₃H₈ (100% conversion of NO at 723 K, GHSV: 10,000 h⁻¹). The activity of the selective catalytic reduction of NO by C₃H₈ increases with the increase of cobalt–alumina interactions in the catalysts. The influences of cobalt loading and catalyst preparation method on the catalytic performance suggest that tiny CoAl₂O₄ crystallites highly dispersed on alumina are responsible for the efficient catalytic reduction of NO, whereas Co₃O₄ crystallites catalyze the combustion of C₃H₈ only.     

The deposition of γ-Al2O3 layers on ceramic and metallic supports for the preparation of structured catalysts

Deposition of γ-Al₂O₃ washcoats onto Aluminium and FeCrAlloy^® supports in the form of slabs and onto -Al₂O₃ tubes was performed according to a two-step procedure involving: (a) deposition of a bohemite primer, (b) deposition of the γ-Al₂O₃ layer, both by dip coating into powder dispersions in HNO₃ aqueous solutions. We present herein data concerning the effects of the major preparation variables (HNO₃ and H₂O concentrations in the dispersion, withdrawal velocity, drying temperature, number of dipping cycles, calcination temperature) on the deposited coating load and on the adherence of the washcoat. Based on a rheological characterisation of the γ-Al₂O₃ dispersions, we propose also a correlation between their apparent viscosity and the washcoat load. Finally, we briefly illustrate the activity in catalytic combustion reactions of structured Pd-based catalysts prepared according to the investigated washcoating methods.     

Ce1−xCuxO2−x/Al2O3/FeCrAl catalysts for catalytic combustion of methane

A series of the Ce_1−xCu_xO_2−x/Al₂O₃/FeCrAl catalysts (x = 0–1) were prepared. The structure of the catalysts was characterized using XRD, SEM and H₂-TPR. The catalytic activity of the catalysts for the combustion of methane was evaluated. The results indicated that in the Ce_1−xCu_xO_2−x/Al₂O₃/FeCrAl catalysts the surface phase structure were the Ce_1−xCu_xO_2−x solid solution, -Al₂O₃ and γ-Al₂O₃. The surface particle shape and size were different with the variety of the molar ratio of Ce to Cu in the Ce_1−xCu_xO_2−x solid solution. The Cu component of the Ce_1−xCu_xO_2−x/Al₂O₃/FeCrAl catalysts played an important role to the catalytic activity for the methane combustion. There were the stronger interaction among the Ce_1−xCu_xO_2−x solid solution and the Al₂O₃ washcoats and the FeCrAl support.     

Carbon formation and its influence on ethanol steam reforming over Ni/Al2O3 catalysts

Ethanol steam reforming was studied over Ni/Al₂O₃ catalysts. The effect of support (- and γ-Al₂O₃), metal loading and a comparison between conventional H₂ reduction with an activation method employing a CH₄/O₂ mixture was investigated. The properties of catalysts were studied by N₂ physisorption, X-ray diffraction (XRD) and temperature programmed reduction (TPR). After activity tests, the catalysts were analyzed by scanning electron microscopy (SEM) and thermogravimetric analysis (TG/DTA). Ni supported on γ-Al₂O₃ was more active for H₂ production than the catalyst supported on -Al₂O₃. Metal loading did not affect the catalytic performance. The alternative activation method with CH₄/O₂ mixture affected differently the activity and stability of the Ni/γ-Al₂O₃ and the Ni/-Al₂O₃ catalyst. This activation method increased significantly the stability of Ni/-Al₂O₃ compared to H₂ reduction. SEM and TG/DTA analysis indicate the formation of filamentous carbon during the CH₄/O₂ activation step, which is associated with the increasing catalyst activity and stability. The effect of temperature on the type of carbon formed was investigated; indicating that filamentous coke increased activity while encapsulating coke promoted deactivation. A discussion about carbon formation and the influence on the activity is presented.     

K2CO3/γ-A12O3催化剂在棉籽油制备生物柴油中的应用

利用等体积浸渍法制备K₂CO₃/γ-A1₂O₃负载型固体碱催化剂,应用于棉籽油和甲醇酯交换反应制备生物柴油。对催化剂使用前的保存条件、水分、重复使用性能、游离脂肪酸影响以及失活和再生进行了分析。结果表明,固体催化剂K₂CO₃/γ-Al₂O₃具有较好的抗水性,酸度对催化剂影响明显,重复使用4次未经活化的催化剂,催化活性明显降低,催化剂应密封保存。K₂CO₃/γ-A1₂O₃负载型固体碱催化剂经济实惠且催化效果良好。     

Nanosized γ-Al2O3 protective film for fluorescent lamps

Nanosized γ-Al₂O₃ particles were prepared by the sol–gel method with aluminum ion hydrolysis control performed by nitric acid. The as-prepared particles were mixed with deionized-water and stabilizer, and cycled in a high speed sand mill to form a stable γ-Al₂O₃ suspended slurry, which was then coated on the surface of the glass substrate to form a γ-Al₂O₃ protective film. Observations of SEM and visible transmission spectra show that a well-dispersed γ-Al₂O₃ slurry could be obtained after three-cycle grinding suitable to coat fluorescent lamp glass with a dense and uniform film of visible light transmission up to 95%.     

Alumina-supported catalysts for propane oxidative dehydrogenation from mixed VXM(6−X)O19 (M=W, Mo) hexametalate precursors

γ-Al₂O₃ supported vanadium oxides were modified by tungsten and molybdenum oxides in order to improve dispersion and selectivity towards olefins in propane oxidative dehydrogenation (ODH). Both vanadium–tungsten and vanadium–molybdenum catalysts were obtained by adsorption of mixed isopolyanions (VW₅O₁₉⁵⁻, V₂W₄O₁₉⁴⁻, VMo₅O₁₉⁵⁻ and V₂Mo₄O₁₉⁴⁻) from aqueous solutions. The isopolyanion solutions were characterized by UV-Vis and ⁵¹V NMR spectroscopy. Vanadium, vanadium–tungsten and vanadium–molybdenum precursors and catalysts were also characterized by UV-Vis (diffuse reflectance) and solid state ⁵¹V NMR spectroscopy. An improved selectivity to propene in the presence of tungsten and molybdenum in VO_x/γ-Al₂O₃ was observed and attributed to dilution of vanadium by tungsten or molybdenum oxides on the γ-Al₂O₃ surface.     

M/γ-Al2O3催化剂对煤油水重整制氢的影响

以γ-Al₂O₃为载体,采用等体积分步浸渍法制备了以Ni为活性组分,La、Ce、Fe、Cr、Co为助剂的催化剂M/γ-Al₂O₃,在固定床管式反应器中研究了M/γ-Al₂O₃催化剂的性能,考察了反应温度、水碳比和空速对氢产率的影响,并对催化剂进行XRD、SEM和BET表征。结果表明,NiLaCeFeCrCo/γ-Al₂O₃催化剂具有较好的催化性能,在反应温度700 ℃、水碳物质的量比10和空速6 min^-1的条件下,氢产率达到27.335 mol·mol^-1,并在300 min内表现出较好的活性,平均氢产率为21.966 mol·mol^-1。     

Effect of La on the thermal stability of Pd/γ-Al2O3 catalytic membranes

Lanthanum-doped Pd/γ-Al₂O₃ and Pd/γ-Al₂O₃ membranes were prepared by sol-gel methods. The thermal stability of the unsupported Pd/γ-Al₂O₃ and La/Pd/γ-Al₂O₃ membranes was investigated with BET (including average pore size, pore volume and BET surface area), XRD, and DTA techniques. The average pore size of the Pd/γ-Al₂O₃ membranes increased sharply after sintering at temperatures higher than 1000°C. Addition of 3 mol% lanthanum can raise the temperature of the γ-Al₂O₃ to-Al₂O₃ phase transformation significantly. This improves the thermal stability of the Pd/γ-Al₂O₃ catalytic membranes.     

Dechlorination of chlorinated hydrocarbons by catalytic steam reforming

Past research in this laboratory on catalytic steam reforming of chlorinated hydrocarbons demonstrated extremely high levels of destruction (0.99999+) at 600–750 °C, with GHSVs as high as 2.5 × 10⁵ h⁻¹. Feasible operation was demonstrated with chlorinated alkanes, alkenes, aromatics and PCBs using Pt/γ-Al₂O₃ catalysts. The major mechanism for deactivation with trichloroethylene was sintering of the γ-Al₂O₃ support and encapsulation of Pt crystallites.

Evidence is presented here that ZrO₂ is a superior support for steam reforming of trichloroethylene (TCE), due to its low acidity and ability to store oxygen. Formulations of 0.8 wt.% Pt/ZrO₂ tested at a GHSV of 20,000 h⁻¹ and a H₂O/C ratio of 20 operated for 42 days at 750 °C, with only slight carbon deposits in the first 15% of the catalyst bed. No pyrolysis was found, and the product CO/CO₂ ratio was at equilibrium, indicating high water gas shift activity with very low CO concentrations. Kinetic measurements revealed a pseudo-first order rate equation, sintering of the support and Pt was much less than with γ-Al₂O₃ supports, and no encapsulation was detected. Slow deactivation occurred due to deposition of catalytic carbon. This carbon was removed by combustion with air, and the rate of deactivation indicated the 42-day run would have lasted seven months.