无铬达克罗润滑防腐蚀封闭涂层的制备与性能研究

为提高无铬达克罗涂层的润滑及耐蚀性能,采用片状铝粉为填料,PTFE为润滑填料,硅烷A-187为成膜物,制备了一种应用于无铬达克罗涂层表面的水性无铬润滑封闭涂层.通过扫描电子显微镜(SEM)、能谱(EDS)测试、中性盐雾试验、动电位极化曲线测试和电化学阻抗分析等手段对涂层的表面形貌、成分及耐蚀性能进行了表征.结果表明:制备的水性无铬润滑封闭涂层与无铬达克罗涂层结合良好,涂装后表面均匀且致密;复合涂层(无铬达克罗涂层+水性无铬润滑封闭涂层)防护体系经960 h盐雾试验后,表面无红锈产生;复合涂层与单层无铬达克罗涂层相比,腐蚀电位正移,腐蚀电流降低,腐蚀电阻增加,表明复合涂层具有较好的耐蚀性能.     

CrN和CrNiN涂层在模拟质子交换膜燃料电池环境中的电化学性能及疏水性能EI北大核心CSCD

用闭合场非平衡磁控溅射离子镀在304不锈钢表面沉积CrN和CrNiN涂层。采用X射线衍射和场发射扫描电镜表征涂层的结构和形貌。采用电化学测试、界面接触电阻测试以及疏水性测试等方法,研究两种不同涂层在模拟质子交换膜燃料电池(Proton Exchange Membrane Fuel Cell,PEMFC)环境下的电化学腐蚀性能、界面接触电阻以及疏水性能。结果表明:CrN涂层主要包含CrN和Cr2N相,CrNiN涂层中CrN和Cr2N相较少,Ni在CrNiN涂层中以单质形式存在;动态极化测试表明涂层的耐蚀性能较好,其中CrNiN涂层的耐蚀性能较CrN涂层差,恒电位极化测试表明CrN和CrNiN涂层的电流密度相当;CrN和CrNiN涂层都显著降低了304不锈钢的界面接触电阻,其中CrN涂层的接触电阻最小;CrNiN涂层疏水性能优于CrN涂层,更有利于质子交换膜燃料电池中的水管理。     

除锈等级对涂层耐蚀性能的影响

利用交流阻抗方法研究了涂装前除锈等级对涂层耐蚀性能的影响，并结合涂层长期曝晒候实验得出；除锈等级为３级的层耐蚀性能最好；除锈等级过高或过低都将降低涂层的的耐蚀性能。交流阻抗方法以定量的解析数据评价了涂层／金属界面间的腐蚀民化学行为，弥补了涂层曝晒耐候性实验的不足。     

静电喷涂聚酰亚胺涂层的防腐蚀性能

聚酰亚胺(PI)在防腐蚀方面前景良好,但目前国内报道不多。采用静电喷涂的方法在N80钢表面制备了一种聚酰亚胺防腐蚀涂层。通过盐雾试验、浸泡试验评价了涂层在不同腐蚀环境中的耐蚀性能;通过硬度测试和抗冲击试验评价了涂层的力学性能;采用红外光谱、电化学方法交流阻抗、扫描电镜(SEM)、能谱(EDS)等方法研究了涂层的失效过程。结果表明:涂层耐盐雾性能良好,3 080 h盐雾试验后仅表面发生微观物理破坏,在人工划痕处产生少量腐蚀产物;涂层在3.5%NaCl溶液和25%HCl溶液中耐蚀性能优异,电化学性能不随时间发生显著变化,但在涂层表面产生少量微观缺陷;涂层力学性能良好,但提高腐蚀介质温度会使得力学性能下降。     

镁表面Nafion/聚吡咯与Nafion/二甲基亚砜有机涂层耐蚀性能的研究

采用浸镀法在镁基体表面制备了Nafion/聚吡咯和Nafion/二甲基亚砜(DMSO)有机涂层,利用光学显微镜和电化学测量系统研究了有机涂层的形貌及其耐蚀性能.结果表明,Nafion/聚吡咯有机涂层的厚度随着浸镀次数的增加几乎不变,且Nafion/聚吡咯有机涂层降低了镁的耐蚀性能;而Nafion/DMSO有机涂层的厚度则随着浸镀次数的增加而线性增加,并且Nafion/DMSO有机涂层能有效地改善镁的耐蚀性能,耐蚀性能随着涂层厚度的增加而提高.与无涂层的试样相比,耐蚀性能最高提高18倍.     

倍耐蚀涂层对镁水泥混凝土中钢筋保护试验研究

针对镁水泥混凝土中自身含有的氯离子对钢筋的腐蚀问题,提出涂层保护法来提高其使用寿命。试验采用倍耐蚀(BNC)涂层对钢筋进行防腐蚀保护,利用CS350电化学工作站对潮湿环境和氯盐环境下的镁水泥钢筋混凝土进行电化学试验,通过腐蚀电流密度、开路电位和腐蚀速率分析倍耐蚀(BNC)涂层对钢筋的耐腐蚀保护作用;结果表明,潮湿环境下倍耐蚀涂层钢筋混凝土腐蚀电流密度为裸露钢筋混凝土的1/2～1/5,倍耐蚀涂层钢筋混凝土的腐蚀速率为裸露钢筋混凝土1/16～1/40,开路电位保持正向移动趋势,腐蚀较难发生;氯盐环境下倍耐蚀涂层钢筋混凝土腐蚀电流密度为裸露钢筋混凝土的1/4～1/16,倍耐蚀涂层钢筋混凝土的腐蚀速率为裸露钢筋混凝土1/36～1/184,开路电位正向移动趋势明显,从而得出,倍耐蚀(BNC)涂层在潮湿和氯盐环境中对钢筋均有很好的保护作用,且氯盐环境下较潮湿环境下倍耐蚀(BNC)涂层对钢筋的保护作用更显著。     

陶瓷颗粒添加对热喷涂不锈钢涂层耐蚀性的影响

采用超音速火焰喷涂(HVAF)方法成功制备出不同种类及粒度陶瓷颗粒复合的不锈钢涂层,系统研究陶瓷颗粒的种类及粒度对复合涂层的硬度、孔隙率与耐蚀性能的影响;通过扫描电子显微镜、全自动硬度计、Image Pro Plus软件以及电化学工作站等分析测试技术对不锈钢/陶瓷颗粒复合涂层的微观结构、硬度及腐蚀行为进行系统表征与分析.结果表明:粗粒径棕刚玉(Al2O3)复合的不锈钢涂层的孔隙率低(0.7863％)、硬度高(637HV0.1)且耐蚀性能优异,其自腐蚀电位为-454.14 mV、自腐蚀电流密度为22.208 mA·cm-2;细粒径碳化硅(SiC)复合的不锈钢涂层具有较高的硬度(600HV0.1)及较好的耐蚀性能,其自腐蚀电位为-463.68 mV、自腐蚀电流密度为23.738 mA·cm-2.     

用电化学方法评价防锈颜料

采用直流电阻、极化曲线测试的电化学方法研究了环氧－聚酰氨树脂中分别加入有机缓蚀剂、磷酸钡、锌铬黄等防锈产后的耐蚀性能，并分析了基作用机理。试验表明，涂层的直流电阻、极化曲线测试与盐雾试验和耐蚀浸泡试验的结果均有很好的相关性，是一种快速简便评价涂层耐蚀性能的有效方法，在所研究的体系中，防锈颜料的耐蚀性为有机缓蚀剂、磷酸钡氧化锌〉红丹〉锌铬黄、磷酸锌。     

电化学沉积法制备磷酸钙/明胶复合涂层的研究

采用脉冲电化学沉积法制备磷酸钙/明胶(CaP/Gelatin)复合涂层,对其进行表征及性能测试,旨在得到综合性能好的生物医用复合涂层.研究中讨论了不同脉冲电位、明胶浓度、沉积温度、电解液pH值等对复合涂层性能的影响.研究发现脉冲电位下涂层质量优于恒电位.XRD和FTIR分析表明复合涂层的成分为羟基磷灰石和明胶.SEM观...     

电化学沉积法制备镁基Ca-P生物陶瓷涂层的研究

利用电化学沉积法在AZ31镁合金表面制备了Ca-P基生物涂层,使用扫描电子显微镜观察了经不同沉积时间处理后的涂层形貌,采用X射线衍射和能谱分析了涂层的结构和成分,通过电化学测试技术研究了在Hank’s仿生溶液中AZ31镁合金及其Ca-P涂层的腐蚀行为。结果表明,镁合金表面在Ca(NO3)2和NH4H2PO4电解液中电化学沉积形成Ca-P涂层由DCPD(CaHPO4·2H2O)片状晶体组成。且涂层形貌随时间发生变化。AZ31镁合金表面的钙磷涂层提高了镁合金的自腐蚀电位,显著地减小了镁合金的腐蚀电流密度。这表明经钙磷涂层处理的AZ31镁合金耐蚀性能得到明显的提高。钙磷涂层的形貌和结晶程度影响AZ31镁合金的耐蚀性。     

Electrolytic deposition and corrosion resistance of Zn-Ni coatings obtained from sulphate-chloride bath

Zn-Ni coatings were deposited under galvanostatic conditions on steel substrate (OH18N9). The influence of current density of deposition on the surface morphology, chemical and phase composition was investigated. The corrosion resistance of Zn-Ni coatings obtained at current density 10–25 mA cm⁻² are measured, and are compared with that of metallic cadmium coating. Structural investigations were performed by the X-ray diffraction (XRD) method. The surface morphology and chemical composition of deposited coatings were studied using a scanning electron microscope (JEOL JSM-6480) with EDS attachment. Studies of electrochemical corrosion resistance were carried out in the 5% NaCl, using potentiodynamic and electrochemical impedance spectroscopy (EIS) methods. On the ground of these research, the possibility of deposition of Zn-Ni coatings contained 24–26% at. Ni was exhibited. It was stated, that surface morphology, chemical and phase composition of these coatings are practically independent on current density of deposition. On the basis of electrochemical investigations it was found that corrosion resistance of these Zn-Ni coatings is also independent of current density. These coatings are more corrosion resistant in 5% NaCl solution than metallic cadmium. It was suggested that the Zn-Ni coating may be used as a substitute for toxic cadmium.     

电化学方法评价纳米炭黑复合涂料的防腐性能

通过表面接枝改性获得了亲油性的纳米炭黑粒子,扫描探针显微镜(SPM)和透射电镜(TEM)测试结果表明:炭黑粒子的尺寸为24～300nm.在超声场下,将纳米炭黑均匀分散到醇酸调和漆中,制备了纳米炭黑复合涂料,抗Cl-离子腐蚀能力提高.采用电化学方法(阳极极化和交流阻抗)对纳米复合涂料的耐蚀性进行了评价,测试结果与浸泡腐蚀实验结果完全一致.     

Corrosion Properties of Oxide Ceramic Coatings Based on Alloys of the Al–Cu–Mg and Al–Mg Systems

Materials Science - By the methods of electrochemical impedance spectroscopy and potentiodynamic methods, we estimate the corrosion resistance of oxide ceramic coatings obtained on...     

P7412陶瓷涂层的制备与腐蚀机理的研究

利用等离子喷涂技术制备NiCr作为粘接层的P7412陶瓷涂层。采用失重法研究了P7412涂层在3.5%NaCl溶液中的腐蚀速率。采用SEM观察涂层腐蚀前后的表面形貌,并用动电位极化曲线和电化学阻抗谱(EIS)技术研究涂层腐蚀过程中的电化学特征。根据陶瓷涂层的特殊结构,建立等效电路图并进行拟合分析,同时结合涂层的失重曲线研究涂层的腐蚀机理。失重曲线显示陶瓷涂层质量在3.5%NaCl溶液中出现周期性增减变化。电化学研究结果表明,基体表面腐蚀钝化膜以及腐蚀产物等都会影响涂层失重。氧化膜的生长与溶解以及腐蚀二次产物的积累共同导致了涂层质量出现增减交替的变化。     

The fabrication and corrosion behavior of electroless Ni-P-carbon nanotube composite coatings

Ni-P-carbon nanotube (CNT) composite coatings were fabricated successfully from a suspension of CNT in an electroless bath. The microhardness and corrosion behavior of the composite coatings were investigated. The electrochemical properties of the composite coatings were studied using electrochemical workstation system. The corrosion behavior of the amorphous Ni-P-CNT composite coatings was evaluated by polarization curves and electrochemical impedance spectroscopy in 0.1 mol/l NaCl solution at room temperature. It was noted that the amorphous Ni-P-CNT composite coatings provided higher corrosion resistance than the amorphous Ni-P coating. The mechanism of improvement of the electrochemical properties of the electroless composite coatings was also discussed.     

TEOS/MWNT-OH杂化涂层的制备及其电化学腐蚀性能的研究

采用溶胶-凝胶(sol-gel)法制备正硅酸乙酯(TEOS)掺杂羟基化多壁碳纳米管(MWNT-OH)杂化涂层,采用电化学测试方法研究其在不同条件下的电化学腐蚀性能,通过场发射扫描电镜观察碳纳米管在涂层中的分布状况。结果表明,热处理温度、不同碳纳米管的加入方式等因素均对涂层性能产生显著的影响。用KH-550乙醇溶液对碳纳米管进行研磨处理后,碳纳米管在硅溶胶体系中呈现良好的均匀分散。涂层的热处理温度是重要因素之一,经过160℃处理后,所得涂层对铝合金基体的防护性能最佳。     

导电聚合物腐蚀防护涂层的制备与改性技术研究进展

我国海洋工程装备制造业正处在生存与发展的关键阶段,防腐涂层是降低基材腐蚀速率、提升其服役寿命最有效的方式之一。导电聚合物涂层由于其绿色环保、制备简单等优点及独特的导电与防腐机制,使其在金属腐蚀防护领域得到了广泛的应用。本文归纳总结了导电聚合物涂层的防腐机制,介绍了采用化学氧化和电化学合成两种方法制备导电聚合物涂层的现状,重点阐述了导电聚合物涂层的掺杂改性、共聚改性、分层设计3种改性技术对涂层耐蚀性能的提升效果,最后提出了导电聚合物涂层在腐蚀防护领域可能存在的研究热点和发展趋势。     

A method for the evaluation of protective properties of coatings in corrosive media in the presence of propagating cracks

We studied the influence of the state of the specimen surface on the electrochemical conditions at the tip of a corrosion fatigue crack and cyclic corrosion crack-growth resistance of 20 steel in distilled water. It was discovered that aluminum-zinc and zinc coatings protect the specimen surface against local anodic dissolution at the tip of the corrosion-fatigue crack and, hence, significantly increase the cyclic corrosion crack-growth resistance of the specimens as compared to the value typical of the specimens without coatings, although the intensity of hydrogen depolarization and, consequently, the probability of hydrogen embrittlement increase in this case. We propose a procedure and electrochemical parameters for the evaluation of the efficiency of protection of the tip of a propagating corrosion-fatigue crack by metallic coatings.Karpenko Physicomechanical Institute, Ukrainian Academy of Sciences, L'viv. Translated from Fiziko-Khimicheskaya Mekhanika Materialov, Vol. 31, No. 3, pp. 14–22, May–June, 1995.     

Hot Corrosion of Protective Coatings

Improvement in efficiencies of gas turbine engines requires a significant increase of gas inlet temperatures. This results in an increased service temperature for blade materials and consequently in enhanced oxidation and hot corrosion attack of the blade coatings, which are usually of MCrAlY type where M is Ni, Co or NiCo. This type of coating can provide protection against oxidation and hot corrosion and act as a bond coat for thermal barrier coating systems. In both cases slow growth rates and optimum adherence of the alumina scales forming on the MCrAlY coatings during high temperature exposure are significant for component life. The above mentioned properties for the alumina scales strongly depend on the coating base composition as well as on the presence of minor alloying elements. In the present paper the performance of existing superalloys during hot corrosion is briefly described followed by the results obtained on hot corrosion of MCRAlY type coatings explaining the effect of trace elements on the life of coatings in the presence of NaCl and vanadium containing environments. Optimum thickness to improve the life of superalloys with NiCoCrAlY as a bond coat and yttria stabilized zirconia thermal barrier coatings has been identified. Based on the results, an electrochemical mechanism is proposed and shows that hot corrosion of protective coatings is an electrochemical phenomenon. Hence electrochemical techniques appear to be quite useful in evaluating the coatings for hot corrosion resistance.     

LY12铝合金铈化学转化膜的结构及耐蚀性研究

应用电化学方法及腐蚀试验研究了LY12铝合金表面常温稀土化学转化膜。结果表明，铝合金的稀土化学转化膜具有成膜温度低、速度较快、膜的耐蚀性能好等优点。电位－时间曲线表面，成膜动力学包括铝合金的溶解及随后的成膜两个过程。SEM表明，铝合金稀土化学转化膜的形态为片状，EDAX能谱表明转化膜主要由Ce,O,Al及少量的促进剂离子组成。腐蚀试验表明，未经处理的铝合金在3．5%NaCl溶液中经过21天浸泡后，表面出现了严重的点蚀，而经稀土处理的铝合金经过相同时间的浸泡后，表面只发生了轻微的均匀腐蚀，而未发生点蚀，浸泡后稀土处理的铝合金的失重较空白试样的下降了近1倍，铝合金的耐蚀性能大大提高。