Effect of solid monodisperse particles on the pressure drop of fibrous filters

The increase in pressure drop across glass HEPA filters has been measured as a function of particle mass loading using polystyrene latex particles (PSL). PSL particles in several different sizes were generated as challenge aerosols. For each particle size distribution, the specific resistance (K₂) was calculated by measuring the mass of PSL particles loaded per unit area of filter and the pressure drop across the filters at a given filtration velocity. In all cases, the specific resistance of the filter cake increased as the aerodynamic mean particle diameter decreased at the same mass loading. This correlation equation was modified by using the lognormal conversion method suggested by Raabe [1971] for a polydisperse particle size distribution; then the modified equation was expressed as a function of geometric mean particle diameter and standard deviation which could be obtained by the measuring instruments (PDS 3603; TSI Inc.). The advantage of this approach over other methods is the use of a more convenient prediction of pressure drop, if we know the geometric mean particle diameter and standard deviation, which could be easily measured. The values of porosities, obtained from the pressure drop responses of loading in the filters using the Rundnick and First equation, were compared with other researches.     

Online Nanoparticle Mass Measurement by Combined Aerosol Particle Mass Analyzer and Differential Mobility Analyzer: Comparison of Theory and Measurements

A combination of a differential mobility analyzer (DMA) and aerosol particle mass analyzer (APM) is used to measure the mass of NIST Standard Reference Materials (SRM®) PSL spheres with 60 and 100 nm nominal diameter, and NIST traceable 300 nm PSL spheres. The calibration PSL spheres were previously characterized by modal diameter and spread in particle size. We used the DMA to separate the particles with modal diameter in a narrow mobility diameter range. The mass of the separated particles is measured using the APM. The measured mass is converted to diameter using a specific density of 1.05. We found that there was good agreement between our measurements and calibration modal diameter. The measured average modal diameters are 59.23 and 101.2 nm for nominal diameters of 60 and 100 nm (calibration modal diameter: 60.39 and 100.7 nm) PSL spheres, respectively. The repeatability uncertainty of these measurements is reported. For 300 nm, the measured diameter was 305.5 nm, which is an agreement with calibration diameter within 1.8%.

The effect of spread in particle size on the APM transfer function is investigated. Two sources of the spread in “mono-dispersed” particle size distributions are discussed: (a) spread due to the triangular DMA transfer function, and (b) spread in the calibration particle size. The APM response function is calculated numerically with parabolic flow through the APM and diffusion broadening. As expected from theory, the calculated APM response function and measured data followed a similar trend with respect to APM voltage. However, the theoretical APM transfer function is narrower than the measured APM response.     

Characterization of 3D elastic porous polydimethylsiloxane (PDMS) cell scaffolds fabricated by VARTM and particle leaching

In this study, elastic porous polydimethylsiloxane (PDMS) cell scaffolds were fabricated by vacuum‐assisted resin transfer moulding (VARTM) and particle leaching technologies. To control the porous morphology and porosity, different processing parameters, such as compression load, compression time, and NaCl particle size for preparing NaCl preform, were studied. The porous structures of PDMS cell scaffolds were characterized by scanning electron microscopy (SEM). The properties of PDMS cell scaffolds, including porosity, water absorption, interconnectivity, compression modulus, and compression strength were also investigated. The results showed that after the porogen–NaCl particles had been leached, the remaining pores had the sizes of 150–300, 300–450, and 450–600 μm, which matched the sizes of the NaCl particles. The interconnectivity of PDMS cell scaffolds increases with an increase in the size of NaCl particles. It was also found that the smaller the size of the NaCl particles, the higher the porosity and water absorption of PDMS cell scaffolds. The content of residual NaCl in PDMS/NaCl scaffolds reduces under ultrasonic treatment. In addition, PDMS scaffolds with a pore size of 300–450 μm have better mechanical properties compared to those with pore sizes of 150–300 and 450–600 μm. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 42909.     

Size- and Composition-Dependent Response of the DAWN-A Multiangle Single-Particle Optical Detector

The performance of the DAWN-A differential light-scattering detector (Wyatt et al., 1988. Appl. Opt. 27:217–221) was characterized in laboratory experiments. Objectives of this work included measurement of size-dependent counting efficiencies and of angular scattering patterns for spherical particles of known size and composition.

Counting efficiencies for polystyrene latex (PSL) spheres of nine sizes in the 0.14–0.97-μm diameter range were obtained as a function of the trigger threshold level. Counting efficiencies were found to increase with increasing particle size and decreasing trigger threshold level. Maximum observed counting efficiencies were in the range of 50% to 60%, indicating that the half-width of the laser beam was about a factor of 2 narrower than the width of the particle beam in the scattering volume. A distribution of pulse heights was observed for particles of a given size, reflecting the variability of the illumination intensity.

Angular scattering patterns of PSL, dioctyl sebacate (DOS), and methylene blue for nine different sizes in the 0.14–0.97-μm size range were obtained; measurements were also done with 0.55-μm (at 7% relative humidity) sulfuric acid droplets exposed to eight different relative humidities in the 7% to 81% range. The PSL data were used to calibrate the detectors. For the other materials, Lorenz-Mie theory was used to determine the “best” value of the complex refractive index to match measurements to theory for each particle size investigated. For sulfuric acid, the inferred imaginary component of refractive index was zero as expected, while the real component was within 2% of the literature value over the range of relative humidities investigated. For DOS (expected value = 1.46 + 0.00i), the inferred real component of refractive index was, on average, 4% greater than the expected value, and the average inferred imaginary component was 0.02 for particles 0.32 μm. Small signal-to-noise led to poor agreement between theory and measurement for 0.14-μm particles. For methylene blue, which has a nonzero imaginary component (expected value = 0.82 + 0.40i), there were large uncertainties in the inferred refractive index values due to problems in generating spherical, homogeneous particles.     

Ultrasonic Spray Pyrolysis for Synthesis of Spherical Zirconia Particles

This paper presents new findings on ultrasonic spray pyrolysis of zirconium hydroxyl acetate precursor drops whose sizes were precisely measured using laser light diffraction technique. Precursor concentration plays a predominant role in determination of product particle size. At 0.01 wt% precursor concentration, conventional spray pyrolysis at 750°C using precursor drops 5–8 μm in diameter, generated by an ultrasonic nebulizer at 2.66 MHz, yielded uniform spherical yttria-stabilized zirconia (YSZ) particles 73 nm in diameter measured by scanning electron microscopy. The YSZ particle diameters were much smaller than those predicted by the one-particle-per-drop mechanism. Under similar reaction conditions, the high-throughput ultrasound-modulated two-fluid (UMTF) spray pyrolysis of larger precursor drops (28-μm peak diameter) also yielded spherical dense particles; they were significantly smaller in size than those produced by the low-throughput conventional ultrasonic spray pyrolysis of smaller drops (6.8-μm peak diameter).     

Production of finely ground natural graphite particles with high electrical conductivity by controlling the grinding atmosphere

Natural graphite particles with high crystallinity sieved to obtain a particle size range of under 63 μm were ground with a ball mill, under various well-controlled grinding atmospheres such as N₂, O₂, He, H₂, and vacuum. The ratio, X_dif50/X_st50, i.e. between the 50 wt.% Stokes diameter and the 50 wt.% laser diffraction diameter, of the ground particles, was used as an index of the flakiness of the particles. The specific resistance of films composed of the ground graphite particles was systematically measured. The rate of reduction in the size of the particles by grinding was slow under an O₂-rich atmosphere such as 100% O₂ and dry air. On the other hand, it was relatively fast in vacuum, or under an N₂ or He atmosphere, and a gas mixture of 99% N₂ and 1% O₂. The rate of size reduction by grinding under a H₂ atmosphere was intermediate. In our experimental conditions, the flakiness of the ground particles increased with the decrease in the particles’ sizes. The electrical conductivity of the ground particles, however, tended to decrease with the decrease in their sizes. Under the condition that the Stokes diameter of the ground particles remains constant, the electrical conductivity of films made from the ground particles increases with the increase in the flakiness of the particles. It was finally determined from our systematic grinding experiments that small flaky particles, which had a size, X_st of ∼1 μm, with a high electrical conductivity can be produced by grinding in a gas mixture of 99% N₂ and 1% O₂. In this case, the flaky shape of the ground particles was visually confirmed by scanning electron microscopy.     

Multiple internal reflection Fourier transform-infrared spectroscopy study on Si surface for measurement of PSL particles

Measurement of particles is crucial in wafer and photomask cleaning. In order to develop a simple method to quantify the number of particles on a semiconductor wafer, multiple internal reflection Fourier transform-infrared spectroscopy (MIR FT-IR) was used. The results using this measurement technique revealed that the number of polystyrene latex (PSL) particles deposited on a Si surface linearly increase with the concentration of PSL particles in deionized water. Furthermore, the ozonated deionized water (DIO₃) process was superior to the sulfuric peroxide mixture (SPM) process in suppressing the deposition of PSL particles. Using this measurement technique in combination with scanning electron microscopy (SEM) measurements, the number of PSL spheres in a unit area could be estimated from the peak absorbance intensity of C–H₂.     

Simultaneous Elemental Composition and Size Distributions of Submicron Particles in Real Time Using Laser Atomization Ionization Mass Spectrometry

Composition and size of individual submicron particles have been measured using a laser atomization ionization mass spectrometry technique, the Particle Blaster. Individual particles are quantitatively converted to atomic cations, providing information on both their complete elemental composition and particle size. Measured average atomic ratios for 100 nm particles of sodium chloride is 1.12 +- 0.36 (Cl:Na), for 50 nm particles of silica is 1.93 +- 0.52 (O:Si), and for 64 nm polystyrene latex spheres (PSL) is 1.13 +- 0.19 (H:C), in excellent agreement with the empirical formulae. Calculated particle sizes agree well with electrostatic classifier or TEM measurements in the size range of 17-900 nm diameter for particles of sodium chloride, silicon, and PSL. Size distributions are also obtain able, giving narrower distributions than are measured with an electrostatic classifier, for particles of alumina, silica, sodium chloride, and PSL spheres. Comparison with TEM data shows comparable primary particle sizes, but numerous particle aggregates are detected by the Particle Blaster which are unreported by the TEM measurements.     

A Cylindrical Thermal Precipitator with a Particle Size-Selective Inlet

We designed a thermal precipitator in a cylindrical configuration with a size-selective inlet, and investigated its performance in experiments using differential mobility analyzer (DMA)-classified particles of sodium chloride (NaCl) and polystyrene latex (PSL). Our investigation was performed in two parts: (1) using the size-selective inlet to determine the best inlet-to-wall distance for optimal impaction of 1 μm particles; (2) using a simple inlet tube to measure particle collection via thermophoresis over a size range from 40 nm to 1000 nm. The results showed that the inlet had a particle cut-off curve, with a 50% particle cut-off Stokes number of 0.238, resulting in removing particles with sizes larger than 1 μm at an aerosol flow rate of 1.5 lpm. The thermophoretic particle collection efficiency in the prototype was measured without the size-selective inlet installed. The size dependence of the collection efficiency was negligible for particles with diameters ≤300 nm and became noticeable for those with diameters >300 nm. An analytical model was further developed to estimate the particle collection efficiency due to thermophoresis of the prototype under various aerosol flow rates and temperature gradients. For particles with diameters less than 400 nm, reasonable agreement was obtained between the measured data and the collection efficiency calculated from the developed analytical model. It was further concluded that the derived formula for the calculation of thermophoretic particle collection efficiency could serve as the backbone for future design of thermal precipitators in any configuration, when combined with the proper formula for the dimensionless thermophoretic particle velocity.

Copyright 2012 American Association for Aerosol Research     

Synthesis and characterisation of nanocrystalline Ca–Al layered double hydroxide {[Ca2Al(OH)6]NO3.nH2O}: in vitro study

Abstract

Abstract

In this study, Ca–Al–NO₃ layered double hydroxide (LDH) nanoparticles of varying sizes were synthesised by a process involving co-precipitation under hydrothermal condition. This method produces stable homogeneous LDH suspensions under variable hydrothermal treatment conditions with particle size in the range of 7·5–2·5 μm. Layered double hydroxides were characterised by X-ray diffraction, Fourier transform infrared spectroscopy, thermal gravimetric/differential thermal analysis, scanning electron microscopy and transmission electron microscopy (TEM) and nanosizer analyses. By increasing the hydrothermal treatment time, the crystallinity and the particle size of obtained LDH increased. Scanning electron microscopy and TEM observations showed uniform hexagonal flake-like particles with high aspect ratio. Finally, Ca–Al–NO₃ LDH did not show any acute cytotoxic effect up to 100 μg mL^?1 as measured by 3-(4,5-dimethylthiazol-2-yl)-2,5-diphenyltetrazolium bromide assay.     

Counting efficiencies of six commercial particle counters

Counting efficiencies of a condensation nuclei counter (TSI 3020), a white-light optical particle counter (Climet CI-8060) and four laser instruments (PMS LAS-X, LAS-250X, LPC 525 and HP-LAS) were determined relative to the LAS-X.

Measurements were made in the geometric diameter range of 0.1–4 μm using latex spheres as well as monodisperse organic and inorganic particles produced by a vibrating orifice generator.

The high-pressure in-line counter (HP-LAS) shows a nonlinear response to gas velocity which can be taken into account by a calibration. The lower detection limits (50% points) of the conventional laser counters (LAS-X and LAS-250X) agree within 0.05 μm with their nominal specifications; for the white-light counter (CI-8060) the actual lower limit is at about 0.4 μm. For all counters, the degree of inlet losses for larger particles varies greatly with inlet design and flow velocity of each counter.     

Oriented crystallization and mechanical properties of polypropylene nucleated on fibrillated polytetrafluoroethylene scaffolds

It is known that friction deposited polytetrafluoroethylene (PTFE) layers are able to nucleate crystallization of thin films of isotactic polypropylene (iPP). In order to investigate the influence of PTFE on the crystallization behavior and morphology of iPP in bulk, PTFE‐particles of two different sizes in various concentrations were melt‐blended with iPP and subsequently processed by injection molding. For one size of particles, high resolution scanning electron microscopy (HR‐SEM) showed the presence of a PTFE scaffold consisting of highly fibrillated PTFE particles. With X‐ray diffraction (WAXD) pole‐figures, it was evidenced that, after melting and recrystallization of the iPP matrix, a strongly oriented crystallization of iPP on this PTFE scaffold takes place (quiescent crystallization conditions). With WAXD it was also shown that under processing conditions, PTFE acts as a nucleating agent for iPP and that PTFE strongly enhances the formation of processing induced morphologies. Impact and tensile performance of the mixtures were measured. Both the strain energy release rate (G_I) and the E‐modulus were found to increase upon introducing PTFE in iPP. POLYM. ENG. SCI., 45:458–468, 2005. © 2005 Society of Plastics Engineers.     

Preparation of Ni-coated Si3N4 powders via electroless plating method

The Ni/Si₃N₄ coated powders were successfully prepared via electroless plating method by using hydrazine hydrate (N₂H₄·H₂O) as a reducing agent. The coated powders were characterized with several techniques such as scanning electron microscope, energy dispersive spectrometer, Transmission electron microscopy, high-resolution transmission electron microscopy and X-ray diffraction to determine particle size, composition, phase and morphology. It indicated that the core–shell structure of Ni/Si₃N₄ has been constructed in the present method, the Ni layer on the surface of Si₃N₄ particles was relatively continuous and uniform, but it is inevitable that only in very small area occurred the aggregation of Ni particles. In principle, the coated process was successful and expectable.     

System design and test method for measuring respirator filter efficiency using mycobacterium aerosols

Recently, the protection of health care workers from tuberculosis-containing aerosols has been the subject of considerable debate. An experimental apparatus and test protocol were developed to measure the collection efficiency of surgical mask and respirator filter media using a microbial aerosol challenge. Mycobacterium chelonae (M. chelonae), used as a surrogate for Mycobacterium tuberculosis, was generated from liquid suspension using a Collison nebulizer. Upstream and downstream concentrations of viable aerosol particles were measured using Andersen cascade impactors, while total particle concentrations were measured with an aerodynamic particle sizer (APS). A monodisperse polystyrene latex (PSL) sphere aerosol (0.804 μm) was used in separate experiments to measure filter efficiency; concentrations were determined with the APS. The mycobacterial aerosol ranged in size from 0.65 to 2.2 μm when measured with the cascade impactor. A similar size range was found with the APS, yielding a count median diameter of about 0.8 μm. Samples of the mycobacterial aerosol were collected on glass slides, stained M. chelonae, as determined by environmental scanning electron microscope, were found to be rod shaped with an average length of 2 μm and average width of 0.3 μm. To evaluate the apparatus over a range of filter efficiencies (10–100%), different layers of fiberglass filter paper were tested for penetration using a 0.12 μm dioctyl phthalate (DOP) aerosol measured with a light scattering photometer, in addition to the mycobacterial and PSL aerosols. For the range of efficiencies tested it was shown that filter collection of DOP was linearly related to that of both mycobacterial and PSL sphere aerosols (r² = 0.99), demonstrating that an inert aerosol may be used to predict the collection of biological aerosols by such filter media.     

Variations in the Size and Chemical Composition of Nitrate-Containing Particles in Riverside,CA

High time resolution measurements of nitrate-containing particles were made in Riverside, CA using an automated particle nitrate monitor and an aerosol time-of-flight mass spectrometer. The automated particle nitrate monitor provides quantitative data on the concentration of total particle-bound nitrate with a temporal resolution of 10 min. The aerosol time-of-flight mass spectrometer provides continuous data on aerodynamic size and single particle chemical composition. Data sets acquired with the two instruments are compared for a two-day intensive sampling period in August 1997 as part of the 1997 Southern California Ozone Study-North American Research Strategy for Tropospheric Ozone (SCOS97-NARSTO). Temporal variations in the number of nitrate-containing particles observed by the mass spectrometry system track (R² 0.73) the nitrate mass concentrations measured by the automated particle nitrate monitor. Both systems detected four periods of elevated nitrate concentrations of several hours duration. For these periods, the nitrate mass concentrations as measured by the automated particle nitrate monitor were similar, ranging from 11 to 19 mu g m3. However, the particle size and single particle composition of nitrate-containing particles as measured by the aerosol time-of-flight mass spectrometer were distinctly different. Specifically, the nitrate maxima observed in the midmorning hours were characterized by supermicrometer nitrate particles associated with either ammonium and organic species or sodium. The afternoon maxima were characterized by submicrometer ammonium nitrate particles, most of which contained organic material.     

Preparation of corundum structure Sn-doped In2O3 nanoparticles via controlled co-precipitating and postannealing route

Corundum structure Sn-doped In₂O₃ nanoparticles were first synthesized by a controlled co-precipitating and postannealing method. X-ray powder diffraction (XRD), electron diffraction (ED), transmission electron microscopy (TEM), and X-ray photoelectron spectrometer (XPS) were used to characterize the products, indicating that the products were well-crystallized Sn-doped In₂O₃ nanoparticles with corundum structure. The particles were spherical in shape with sizes in the range of 10–20 nm.     

Hydrothermally prepared nanocrystalline Mn–Zn ferrites: Synthesis and characterization

Nanocrystalline particles of Mn_xZn_1−xFe₂O₄ were prepared by chemical precipitation of hydroxides, followed by hydrothermal processing and freeze–drying. The synthesis involves the hydrolysis of aqueous metal precursors by using ammonia as precipitating agent. The chlorine ion concentration in the solution and the pH of the precipitation, are shown to play a crucial role in retaining the initial stoichiometry of the solution to the nanoparticles. The obtained products exhibited some interesting and unique features: they consisted of nanoparticles with sizes ranging from 5 to 25 nm, they had surface areas between 60 and 110 m² g⁻¹ and pore sizes in the mesopore region (i.e. 8–20 nm). The produced materials were examined by powder X-ray diffraction for crystalline phase identification, scanning electron microscopy for grain morphology, high resolution transmission electron microscopy for particle size distribution and nitrogen sorption for surface area, pore volume and pore size distribution determination. The sintering of the ferrite powders was also studied by thermogravimetric analysis and dilatometry of the powders mixed with an organic binder to improve their compaction properties.     

Fine poly(ether ether ketone) powders

The physical form of polymers is often important for carrying out subsequent processing operations. For example, fine powders are desirable for molding and sintering compounds because they consolidate to produce void free components. The objective of this work is to prepare fine polymeric particulates suitable for processing into fiber reinforced polymer matrix composites. Micron size particles of poly(ether ether ketone) (PEEK) were prepared by rapidly quenching solutions of these materials. PEEK pellets were dissolved at temperatures near the PEEK melting point in a mixture of terphenyls and quaterphenyls; then the solution was quenched to a temperature between the T_g and T_m (≈ 225°C) by adding a room temperature eutectic mixture of diphenyl ether and biphenyl. A supersaturated, metastable solution of PEEK resulted, causing rapid nucleation. Fine PEEK particles rapidly crystallized from this solution. The average particle size was measured using transmission electron microscopy, atomic force microscopy, and by light scattering of aqueous suspensions which had been fractionated by centrifugation. The average particle diameter was about 0.6 μm. Three dimensional photomicrographs obtained via atomic force microscopy showed some aggregates in the suspensions. © 1997 John Wiley & Sons, Inc. J Appl Polym Sci 63: 1571–1578, 1997     

Effect of the solvent composition and annealing process on the preparation of spray freeze-dried acetaminophen powder

The analgesic and physical properties of acetaminophen powder suitable as an inhaled drug produced by spray freeze-drying (SFD) were compared with those of raw acetaminophen. A laser particle size analyzer and scanning electron microscopy (SEM) were applied to estimate physical structure and properties of the particles. A cyclooxygenase (COX) inhibitor screening assay was used to compare the antipyretic and analgesic activity of raw and SFD acetaminophen. According to SEM, SFD acetaminophen particles had various shapes and sizes with porous structures. The optimized conditions for solvent, annealing temperature, and annealing time were water/ethanol mixture (60% water and 40% ethanol), ?40°C, and 7?h, respectively. The diameter of optimized acetaminophen powder was 7.33?µm, and the aerodynamic particle size was 3.38?µm. The antipyretic and analgesic activities of acetaminophen after SFD were from 84.3 to 97.1% for COX-1 and from 91.6 to 102.9% for COX-2 compared to those of raw acetaminophen, respectively.     

Combustion of Mechanically Alloyed Aluminum‐Magnesium Powders in Steam

Mechanically alloyed Al ⋅ Mg powders with the mole fraction of Al varied from 0.47 to 0.9 were burned at atmospheric pressure in water vapor. The powders were carried by nitrogen through the center of a hydrogen‐oxygen diffusion flame. The particles ignited in the steam at approximately 2500 K, generated as the hydrogen‐oxygen flame product. Filtered photomultiplier tubes were used to capture the optical emission traces of individual particles as they burned. It was assumed that the measured durations of individual emission pulses are representative of individual particle burn times. Distributions of the burn times were obtained for each powder and correlated with respective particle size distributions to relate particle burn times with their sizes. Color temperatures corresponding to the particle emission signals were also obtained. It was observed that the burn times measured for alloys were more close to those of pure Al than Mg; for particles smaller than 2–3 μm, burn times for the alloys were shorter than for pure metal particles. The effect was strongest for the alloy with 50 wt‐% of Mg (Al_0.47Mg_0.54). Approximately, burn times, τ, as a function of particle size, d, could be estimated using a τ∼dⁿ law, where n increased from 0.72 to 1.05 as the mole fraction of Mg increased from 0.1 to 0.53. The particle flame temperatures varied between 2500 and 3100 K for all alloys except for Al_0.7Mg_0.3, for which the temperatures were somewhat lower. The measured flame temperatures were reasonably close to the adiabatic flame temperatures calculated for combustion of mixed elemental Al and Mg in steam.