Waste pine cones as a source of reinforcing fillers for thermoplastic composites

In this study, we evaluated some physical and mechanical properties of polypropylene (PP) composites reinforced with pine‐cone flour and wood flour. Five types of wood–plastic composites (WPCs) were prepared from mixtures of cone flour, wood flour, PP, and a coupling agent. The water resistance and flexural properties of the composites were negatively affected by an increase in cone‐flour content. Extractives in the cone flour had a significant effect on the flexural properties of the WPCs. However, the flexural properties and water resistance of the WPC samples were not significantly affected by the addition of 10 wt % of the cone flour when compared to the WPC samples made from wood flour. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Effects of vinyltrimethoxy silane on thermal properties and dynamic mechanical properties of polypropylene–wood flour composites

The viability of vinyltrimethoxy silane was investigated as a coupling agent for the manufacture of wood–plastic composites (WPC). The effect of silane pretreatment of the wood flour on the thermal and the dynamic mechanical properties and thermal degradation properties of the composites were studied. Moreover, the effect of organosilane on the properties of composites was compared with the effect of maleated polypropylene (MAPP). DSC studies indicated that the wood flour acts as a PP-nucleating agent, increasing the PP crystallization rate. In general, pretreatment with small amounts of silane improved this behavior in all the WPCs studied. Thermal degradation studies of the WPCs indicated that the presence of wood flour delayed degradation of the PP. Silane pretreatment of the wood flour augmented this effect, though without significantly affecting cellulose degradation. Studies of dynamic mechanical properties revealed that the wood flour (at up to 30 wt %) increased storage modulus values with respect to those of pure PP; in WPCs with a higher wood flour amount, there was no additional increase in storage modulus. Pretreatment of the wood flour with silane basically had no effect on the dynamic mechanical properties of the WPC. These results show that with small amounts of vinyltrimethoxy silane similar properties to the MAPP are reached. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Weathering performance of waterborne acrylic coating systems on flat-pressed wood–plastic composites

This study applied coating systems containing two different waterborne acrylic resins with an ultraviolet (UV) absorber on the surfaces of polyvinyl chloride-based flat-pressed wood–plastic composites (WPCs) evaluated and the effects of waterborne acrylic coating on the performance of WPCs in outdoor conditions. The results showed that waterborne acrylic coating systems enhanced the surface quality of WPC. The decrease in flexural strength was found to reach up to 22%, while it was about 25% for modulus. The color changes on the surface decreased by 55% as a result of the UV absorbability of the coating systems. Moreover, the chemical changes in the composites were found to be almost nonexistent in the attenuated total reflection–Fourier transform infrared spectroscopy for WPCs coated with both formulations. The light microscopy images revealed that the coating systems minimized deformation on the surface. In comparison to the control samples, it was seen that the surface roughness of the WPC was also improved by using waterborne acrylic coating systems. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2020 , 137, 48518.     

Effect of biological degradation by termites on the flexural properties of pinewood residue/recycled high‐density polyethylene composites

Wood–plastic composites (WPCs) are considered to be highly durable materials and immune to any type of biological attack. However, when one of these composites is exposed to accelerated weathering, its surface is affected by the appearance of cracks, which constitute an ideal access route for biotic agents. Although the destruction of wood caused by termites is recognized worldwide, information on their effects on WPC‐based products is scarce. Thus, in this study, we aimed to examine the effects of termite attacks on weathered and nonweathered pinewood residue/recycled high‐density polyethylene composites. In this study, WPCs with 40 wt % wood were prepared. Test samples obtained by compression molding and profile extrusion were subjected to weathering cycles for 1000 and 2000 h with a UV‐type accelerated tester equipped with UVA‐340 fluorescent lamps. Afterward, specimens were exposed to the attack of higher termites (Nasutitermes nigriceps) native to the Yucatan Peninsula. Subsequently, flexural mechanical essays, Fourier transform infrared (FTIR) spectroscopy, differential scanning calorimetry (DSC), and scanning electron microscopy (SEM) analyses were performed. FTIR spectroscopy and DSC showed that the surfaces of the compression‐molded specimens were degraded to a higher extent because of the accelerated weathering. The microscopy results revealed that severe damage was caused by the termites on the surface of the compression‐molded samples. Statistical analysis of the mechanical test results showed that biotic attack produced significant changes in the samples previously exposed to accelerated weathering. The results show that the processing method directly affected the sample performance because of differences in the surface composition. The profile‐extruded composites seemed to better resist termite attack. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Abiotic and biotic degradation of post‐consumer polypropylene/ethylene vinyl acetate: Wood flour composites exposed to natural weathering

The effects of natural weathering on the visual appearance and chemical changes of wood plastic composite (WPC) formulations based on post‐consumer polypropylene/ethylene vinyl acetate (PP‐EVA) matrix were investigated. The WPC composition used was 70/30 (w/w) (recycled PP‐EVA/wood flour). Besides, the effectiveness of using coupling agent on adhesion of WPC and its influence in degradation were evaluated. Colorimetry, scanning electron microscopy, Fourier transform infrared spectroscopy, mechanical test, and biodegradation in simulated soil after natural weathering were used in this research. The results showed the samples with longer exposure time to natural weathering presented significant color change, increased in carbonyl index, and wood loss on weathered WPC surfaces. Weathered WPC exhibited decreased in mechanical properties, higher mass loss after biodegradation test when compared with no weathering WPC, reaching to 15.0% mass loss against 3.7%, respectively. Climatic conditions directly affect the characteristics of all composites, thus indicating a significant photo‐oxidation of the samples with a longer time of exposure to weathering, and this natural ageing has facilitated the WPC biodegradation . POLYM. COMPOS., 38:571–582, 2017. © 2015 Society of Plastics Engineers     

Influence of a stabilized cap layer on the photodegradation of coextruded high density polyethylene/wood‐flour composites

The effect of light stabilizer's addition method into wood‐plastic composites (WPCs), i.e., surface versus bulk, on their photostability was evaluated. Blends of ultraviolet absorbers (benzotriazole or hydroxyphenyltriazine) with a hindered amine light stabilizer were used as the stabilizing additives. Both unstabilized and photostabilized uncapped (control) samples, as well as coextruded WPCs counterparts, were exposed to up to 3000 h of accelerated artificial weathering. The light transmittance, surface morphology, and color of the samples before and after weathering were analyzed by UV‐vis spectroscopy, SEM, and Chroma Meter. The experimental results indicated that the method of adding the light stabilizer had a significant effect on the WPC photostability. While bulk addition reduced the degree of fading in uncapped composite, it did not suppress it completely. On the other hand, coextruded WPCs with photostabilized cap layers showed no visible signs of fading, thus clearly indicating that the stabilized cap layers blocked most of the UV radiation, and thereby prevent of UV light to reach the surface of the inner layer of coextruded composites. Cost‐analysis considerations indicated that 50 times more light stabilizer was needed when it was incorporated into the bulk of the composites rather than in the cap layer of coextruded samples. Clearly, these results suggest that adding light stabilizers at the surface of WPCs not only protects them against UV degradation, but also is a most efficient and cost‐effective method of photostabilization than bulk addition. J. VINYL ADDIT. TECHNOL., 19:239–249, 2013. © 2013 Society of Plastics Engineers     

Wood‐thermoplastic composites manufactured using beetle‐killed spruce from Alaska

The primary objectives of the study were to characterize the critical properties of wood flour produced using highly deteriorated beetle‐killed spruce for wood‐plastic composite (WPC) production and evaluate important mechanical and physical properties of WPC extruded using an industry standard formulation. Chemical composition analysis indicated no significant differences in wood constituents between highly deteriorated and sound wood. Preliminary investigation with Fourier transform infrared spectroscopy (FTIR), however, indicated partial degradation or depolymerization of carbohydrate components in highly deteriorated wood compared to sound wood from green trees; effects of these changes could be seen in cell collapse and poor interaction between thermoplastic matrix and deteriorated wood fiber. Physical and mechanical properties of extruded WPCs manufactured from highly deteriorated material were comparable to WPC properties produced using pine wood flour that served as a control material. POLYM. ENG. SCI., 2009. © 2008 Society of Plastics Engineers     

Surface characterization of weathered and heat‐treated wood‐based composites reinforced by styrene maleic anhydride

The aim of this study was to investigate the effect of heat‐treated lignocellulosic filler on the surface characteristics and decay resistance of the wood flour/styrene maleic anhydride (SMA) composites. In this study, heat treatment was conducted at 212°C for 8 hours. Test specimens were prepared by injection molding at 220°C. Weathering tests were performed by cycles of UV‐light irradiation for 8 hours, water spray for 15 minutes, and then conditioning for 3.45 hours in an accelerated weathering test cycle chamber. Heat‐treated wood flour/SMA composites were evaluated for color changes, and attenuated total reflectance Fourier transform infrared (FTIR) spectroscopy was used to analyze chemical changes on the sample surfaces. The wood decay tests were performed of white rot fungus, Trametes versicolor (L.: Fr.) Pilat was based on mini‐block specimens on 48% malt extract agar in petri dishes. The study showed that color changes occurred when heat‐treated filler rate is increased in this material. Therefore, materials in 10% filler rate show lower color changes than other variation. As a result of the FTIR analysis, the addition of wood filler into the SMA causes changes in the chemical structure. In addition, the increase in wood filler reduced the resistance to weathering. Decay results showed that thermally modified wood has lower mass loss caused by fungal attack than untreated wood material. The weight loss decreases with the increase in wood flour rate expect 10%T and 10%UT in all composites.     

Weathering of High-Density Polyethylene-Wood Plastic Composites

Due to the widespread use of wood-plastic composites (WPCs), high-density polyethylene-wood flour composites (HDPE/WF) were studied in order to determine their stability in different application conditions. UV degradation and periodic absorption/desorption of moisture cause damaging changes to material during WPCs’ exterior application, so it is necessary to ensure WPCs’ durability against atmospheric influences. Samples were characterized by FTIR spectroscopy and scanning electron microscopy (SEM) in order to study the degradation after simulated weathering. The degree of water absorption was also determined. Thermogravimetric analysis (TGA) and differential scanning calorimetry (DSC) were used for the determination of composites’ thermal properties. Results show that the stability of the HDPE/WF composites to UV treatment highly depends on stabilizer content and its dispersion in the polymer matrix. Incompatibility of HDPE and wood particles is a major problem that should be solved to achieve good durability and satisfying properties in use.     

Properties of flat‐pressed wood plastic composites containing fire retardants

This study investigated physical, mechanical, and fire properties of the flat‐pressed wood plastic composites (WPCs) incorporated with various fire retardants (FRs) [5 or 15% by weight (wt)] at 50 wt % of the wood flour (WF). The WPC panels were made from dry‐blended WF, polypropylene (PP) with maleic anhydride‐grafted PP (2 wt %), and FR powder formulations using a conventional flat‐pressing process under laboratory conditions. The water resistance and strength values of the WPC panels were negatively affected by increasing the FR content as compared to the WPC panels without FR. The WPC panels incorporated with zinc borate (ZB) gave an overall best performance in both water resistance and strength values followed by the panels containing magnesium hydroxide (MH) and ammonium polyphosphate (APP). For these three FR's, the best fire resistance as measured in the cone calorimeter was obtained with the 15 wt % APP treatment and then followed by 15 wt % ZB, or 15 wt % MH formulations. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

硅基组合物对PE／EVA基木塑复合材阻燃性能的影响

利用水玻璃作为无机硅对木粉进行表面阻燃处理,同时利用硅橡胶作为有机硅对木塑复合材料进行阻燃。结果表明：含有经过水玻璃处理木粉的WPC较含未处理木粉的WPC的氧指数明显提高,而体系的热稳定性提高较少。加入硅橡胶后,体系的稳定性和残炭（余）量明显提高;同时在相同处理木粉含量的WPC中,氧指数随着硅橡胶的含量的增加先降后增。SEM和表面显微分析表明处理后的木粉被硅酸钠所包覆,能有效地对木粉进行阻燃;硅橡胶高温分解生成二氧化硅层,有效地提高了体系的氧指数。     

Surface Activation and Adhesion Properties of Wood-Fiber Reinforced Thermoplastic Composites

Four surface activation methods were evaluated on a series of wood-fiber reinforced thermoplastic composites (WPCs) as a means to improve the adhesion of a water-based acrylic coating. Treatments with chromic acid and oxygen plasma performed best, increasing the acrylic coating peel load to WPCs by 170 and 122%, respectively, and yielding adhesion levels equivalent to or higher than those obtained on wood. The benzophenone/ultraviolet and flame treatments also improved the coating adhesion by 100 and 64%, respectively, but did not reach the adhesion levels achieved on wood. For both the chromic acid and oxygen plasma treatments, the WPC formulation impacted the treatment efficacy. Profilometry and scanning electron microscopy (SEM) showed that the chromic acid treatment acted mainly by roughening WPC surfaces. While surface oxidation was not evident from attenuated total reflection Fourier transform infrared spectroscopy (ATR-FTIR), the improved wettability of WPCs with water suggested that the oxygen plasma treatment oxidized WPCs.     

Surface Activation and Adhesion Properties of Wood-Fiber Reinforced Thermoplastic Composites

Four surface activation methods were evaluated on a series of wood-fiber reinforced thermoplastic composites (WPCs) as a means to improve the adhesion of a water-based acrylic coating. Treatments with chromic acid and oxygen plasma performed best, increasing the acrylic coating peel load to WPCs by 170 and 122%, respectively, and yielding adhesion levels equivalent to or higher than those obtained on wood. The benzophenone/ultraviolet and flame treatments also improved the coating adhesion by 100 and 64%, respectively, but did not reach the adhesion levels achieved on wood. For both the chromic acid and oxygen plasma treatments, the WPC formulation impacted the treatment efficacy. Profilometry and scanning electron microscopy (SEM) showed that the chromic acid treatment acted mainly by roughening WPC surfaces. While surface oxidation was not evident from attenuated total reflection Fourier transform infrared spectroscopy (ATR-FTIR), the improved wettability of WPCs with water suggested that the oxygen plasma treatment oxidized WPCs.     

Preparation and properties of wood plastic composite reinforced by ultralong cellulose nanofibers

Wood plastic composites (WPCs) were reinforced by ultralong cellulose nanofibers (CNF), which were extracted from poplar flour. To solve the aggregate problem of CNF in nonpolar high density polyethylene (HDPE), a new method, which was corresponding to preblending the mixture of wood flour and HDPE powder in the CNF suspension with continuously stirring at 80°C for 2 h was used before the extrusion process. The capillary rheological tests showed CNF could increase the apparent viscosity of WPCs obviously. From the SEM images, abundant CNF were distributed on the fracture surface of WPCs uniformly and compactly like “spider web.” Compared with WPC without CNF, the bending strength, bending modulus, and impact strength of WPCs with 20 wt% CNF increased by 93.01, 153.64, and 116.55%, respectively. The thermal expansion coefficient of WPCs with 20 wt% CNF decreased by 61.30%. The storage modulus of WPCs was greatly improved with the addition of CNF. POLYM. COMPOS., 37:1206–1215, 2016. © 2014 Society of Plastics Engineers     

Nanofibrillated cellulose in wood coatings: Dispersion and stabilization of ZnO as UV absorber

The effect of nanofibrillated cellulose (NFC) on the dispersion and stabilization of zinc oxide (ZnO) nanoparticles in waterborne wood coatings was examined. Different coating compositions with and without NFC at varying concentrations of unstabilized, powdery or stabilized ZnO were produced. Properties of free coating films prepared via bar coating and wood specimens coated by brush with the coating compositions were evaluated. This included the effects of NFC and ZnO on the coating appearance, film formation, distribution of ZnO in the coatings, tensile properties and UV absorbing properties of free films and the effects of artificial weathering on the coated wood specimens. We showed that NFC significantly improved the distribution of the unstabilized ZnO in the coatings and prevented sedimentation of ZnO. NFC also improved film formation and inhibited crack formation during curing and weathering for more brittle binder materials. NFC had a pronounced matting effect but did not influence the coating colour. Colour stability of coated wood specimens during weathering was affected by the ZnO content, but needs further improvement. The results show that the biopolymer NFC is suitable to stabilize ZnO in coatings for wood, which could be of interest for other applications, as well.     

Compression wood as a source of reinforcing filler for thermoplastic composites

Compression wood (CW) is a reaction wood formed in gymnosperms in response to various growth stresses. Many of the anatomical, chemical, physical, and mechanical properties of CW differ distinctly from those of normal wood. Because of different properties, the CW is much less desirable than normal wood. This study was conducted to investigate the suitability of CW flour obtained from black pine (Pinus nigra Arnold) in the manufacture of wood plastic composite (WPC). Polypropylene (PP) and CW flour were compounded into pellets by twin‐screw extrusion, and the test specimens were prepared by injection molding. WPCs were manufactured using various weight percentages of CW flour/PP and maleic anhydride‐grafted PP (MAPP). Water absorption (WA), modulus of rupture (MOR), and modulus of elasticity (MOE) values were measured. The results showed that increasing of the CW percentage in the WPC increased WA, MOR, and MOE values. Using MAPP in the mixture improved water resistance and flexural properties. CW flour of black pine can be used for the manufacturing of WPC as a reinforcing filler. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Effects of two staining methods on color stability of wood flour/polypropylene composites during accelerated UV weathering

Two staining methods of wood flour/polypropylene composites in an attempt to improve the color stability of wood‐plastic composites (WPCs) were investigated. The first was to dye wood flour (WF) before compounding with polypropylene (PP) to make stained composites. The second method involved mixing pigments directly with WF and PP. Nine groups of composites were weathered in a QUV accelerated weathering tester for 960 h. Their surface color, surface gloss, washing resistance, and flexural properties were tested during weathering. Additionally, the weathered surface was characterized by SEM and ATR‐FTIR. The results revealed that (1) the washing resistance of composites were improved after staining treatments; (2) composites made of dyed WF showed higher surface gloss values and less cracks on weathered surface at the early stage of weathering; while composites containing pigments displayed brighter color, less color change, and less loss of flexural properties during weathering; and (3) weathering resulted in the protrusion of WF and photodegraded lignin on exposed surface. Adding pigments was proven to be more effective staining method for improving composite color stability during weathering. POLYM. COMPOS., 38:1194–1205, 2017. © 2015 Society of Plastics Engineers     

Enhancing the performance of exterior waterborne coatings for wood by inorganic nanosized UV absorbers

Enhancing the durability of the architectural wood coatings is essential for a successful commercialization of the forest products. Therefore, this paper is focused on UV resistant waterborne nanocomposites coatings for exterior uses of wood, which were improved with inorganic UV absorbers such as zinc oxide and titanium dioxide nanoparticles. The performance of such nanocomposites coatings applied on black spruce boards was demonstrated trough accelerated weathering. Artificial aging behavior of the coatings was followed by color, gloss and thickness changes. Scanning electron microscopy and transmission electron microscopy was used to investigate nanoparticles dispersion in nanocomposite dry films. Fourier Transform Infrared Spectroscopy was used to characterize the chemical modification of the weathered coatings surface. The results have shown significant improvement in UV-shielding of the nanocomposites coatings. Depending of aging criteria, a selection of the best nanocomposite coatings formulations for exterior wood could be done.     

Surface properties of tannin-impregnated and varnished beech wood after exposure to accelerated weathering

The aim of this study was to determine selected surface properties of varnished beech wood impregnated with natural extracts after exposure to accelerated weathering. Beech wood samples were impregnated with aqueous solutions of 5 and 10% mimosa (Acacia mollissima) and quebracho (Shinopsis lorentzii) tannins. After weathering, colour changes (ΔL*, Δa*, Δb*, and ΔE*) in addition to scratch resistance and surface hardness values were calculated and evaluated. As a result of the weathering process, greater colour changes (ΔE*) were detected in the beech wood samples impregnated with tannins compared with the unimpregnated control samples. The least colour change occurred in the Tanalith-E-impregnated samples. Total colour change was adversely affected with tannin impregnation after the weathering processes. In terms of surface hardness and scratch resistance, the highest values were observed in the mimosa-solution-impregnated and control samples. Furthermore, it was found that scratch resistance and hardness values tended to increase during the first period of weathering and decreased thereafter. Regarding surface properties, the best results were obtained when polyurethane varnish was employed compared with the other varnish types.     

Evaluation of dimensional stability,weathering and decay resistance of modified pine wood by in-situ polymerization of styrene

Abstract

In this study, polystyrene modified Scots pine (Pinus sylvestris L.) wood was investigated upon artificial weathering, decay resistance, dimensional stability and water uptake properties. Polystyrene modification was carried out on pretreated wood by immersion of wood into styrene monomer and further polymerization. The resistance of modified wood against cycles of UV and water exposures was examined by artificial weathering test for 672?hours, and decay resistance was evaluated by attacks of Coniophora puteana and Trametes versicolor on the samples. During the artificial weathering, color and surface roughness of the samples, and macroscopic changes were determined periodically. Changes in the surface chemistry and morphology of the weathered samples were investigated by ATR-FTIR and SEM, respectively. It was proven that polystyrene effectively protected pine samples from both fungi even after leaching procedure, but it was more effective in preventing C. puteana attacks than T. versicolor attacks. As a result of artificial weathering, the surface of all samples was darkened. However, changes in color and roughness as well as crack formations of the modified sample surfaces were found less than those of the untreated samples. Polystyrene also provided considerable improvement on dimensional stability, as well as water repellence of wood.