Experimental Investigation of the 1073 K (800 °C) Isothermal Section of the Al-V-Zr Ternary System

Metallurgical and Materials Transactions A - This work is focused on an experimental investigation of the phase equilibria of the Al-V-Zr system at 1073 K (800 °C). The phase...     

Oxidation Behavior of Copper Concentrate,Gold Concentrate,and Their Mixtures Between 1173 K (900 °C) and 1373 K (1100 °C)

Metallurgical and Materials Transactions B - Gold is typically extracted from ores using a cyanidation process. However, environmental regulations and low productivity are the main drawbacks of...     

Experimental Investigation of Gas/Slag/Matte/Spinel Equilibria in the Cu-Fe-O-S-Si System at 1473 K (1200 °C) and P(SO2) = 0.25 atm

Metallurgical and Materials Transactions B - New experimental data were obtained on the gas/slag/matte/spinel equilibria in the Cu-Fe-O-S-Si system at 1473 K (1200 °C) and...     

Phase Equilibria in the Fe-Mo-Ti Ternary System at 1173 K (900 °C) and 1023 K (750 °C)

Alloys with fine-scale eutectic microstructures comprising Ti-based A2 and TiFe B2 phases have been shown to have excellent mechanical properties. In this study, the potential of alloys with further refined A2-B2 microstructures formed through solid-state precipitation has been explored by analyzing a series of six alloys within the Fe-Mo-Ti ternary system. Partial isothermal sections of this system at 1173 K (900 °C) and 1023 K (750 °C) were constructed, from which the ternary solubility limits of the A2 (Ti, Mo), B2 TiFe, D8₅ Fe₇Mo₆, and C14 Fe₂Ti phases were determined. With these data, the change in solubility of Fe in the A2 phase with temperature, which provides the driving force for precipitation of B2 TiFe, was determined and used to predict the maximum potential volume fraction of B2 TiFe precipitates that may be formed in an A2 (Ti, Mo) matrix.

     

Mechanism and Kinetics of Stibnite Chloridizing with Calcium Chloride-Oxygen at 500 °C to 650 °C

Metallurgical and Materials Transactions B - Copper concentrates with high levels of toxic impurity elements such as As, Sb Bi, must be pretreated before processing in the current...     

Effect of Mg-Bearing Oxide(+TiN) Inclusion on Microstructure of Fe-16 Mass Pct Cr Ferritic Alloy and Its Evolution During Heating at 1573 K (1300 °C)

Metallurgical and Materials Transactions B - Both the effects of Mg-bearing oxide and Mg-bearing oxide +TiN inclusions on the microstructures of Fe-16 mass pct Cr alloy should be clarified....     

Formation of Fine B2/β + O Structure and Enhancement of Hardness in the Aged Ti2AlNb-Based Alloys Prepared by Spark Plasma Sintering

Ti₂AlNb-based alloys synthesized at 1223 K (950 °C) by spark plasma sintering were aged at 973 K, 1023 K, 1073 K, and 1123 K (700 °C, 750 °C, 800 °C, and 850 °C), respectively. Phase composition, microstructure, and microhardness of the aged alloys were investigated in this study. Equiaxed O grains and Widmanstätten B2/β + O laths were formed in the aged alloys, and the microhardness was improved in contrast with the spark plasma-sintered alloy without aging. The microhardness relies largely on the O-phase content, as well as the length and width of the O laths. In particular, complete Widmanstätten B2/β + O laths, with locally finely dispersed β precipitates, were obtained in the alloy aged at 1073 K (800 °C), and the alloy exhibited the best microhardness performance. Such fine structure is due to the temperature-dependent transformations O_equiaxed→O_primary + B2/β _primary, O_primary→O_secondary  + B2/β _secondary, and B2/β _primary→O.

     

Experimental Investigation of Phase Equilibria in the Ho-Ti-Si Ternary System at 973 K (700 °C)

Metallurgical and Materials Transactions A - Phase equilibrium relations of the Ho-Ti-Si ternary system at 973 K (700 °C) were experimentally researched by means of X-ray diffraction...     

Analysis of Mechanically Induced Reactivity of Boehmite Using Kinetics of Boehmite to <Emphasis Type="Italic">γ-</Emphasis>Al<Subscript>2</Subscript>O<Subscript>3</Subscript> Transformation

This article focuses on the mechanically induced reactivity of boehmite prepared by thermal decomposition of gibbsite. Boehmite, which retained the morphology of gibbsite, was characterized by a specific surface area of 264 m²/g. Mechanical activation (MA) was carried out in a planetary mill up to 240 minutes. The samples were characterized in terms of morphology, characteristic particle diameters, Brunauer Emmett Teller (BET) specific surface area (SSA_BET), microcrystallite dimension (MCD), microstrain (ε) and Fourier transform infrared spectroscopy. The reactivity was construed from the kinetics of thermal transformation of boehmite into γ-Al₂O₃. The transformation observed between 600 K and 900 K (327 °C and 627 °C), manifested itself as two overlapping peaks in the differential thermogravimetric plot. These peaks correspond to two stages of dehydroxylation involving Al₂OH and AlOH groups in succession. The peaks were resolved using Gaussian deconvolution. The reactivity was assessed separately for the two stages by comparing the fraction reacted in MA samples (α) with that of nonactivated sample (α _ref). During both stages, enhanced kinetics, as revealed by α-α _ref plots, indicated an increase in reactivity with MA. The transformation mechanism conformed to n ^th order reaction (f[α] = [1 – α] ⁿ with n = 1.3–1.5 in both stages). Values of n remained similar for the activated and reference samples. Activation energies (E _a) for the first and second dehydroxylation stages were respectively 115 and 300 kJ/mol for the nonactivated sample. E _a for the second stage decreased exponentially to a value of 222 kJ/mol after 240 minutes of milling. An anomalous negative correlation between reactivity and SSA_BET was observed. Reactivity parameters were strongly correlated with MCD and ε. A plausible explanation for the observed correlations is presented.     

Evolution of TiS and TiN in Fe-40 MassPctNi Austenitic Alloy During Heating at 1273 K (1000 °C)

Metallurgical and Materials Transactions B - Evolution of TiS in composition and morphology as well as the change in size distribution of TiS and TiN in Fe-40 masspctNi austenitic alloy during...     

Kinetics of Transformation of Al<Subscript>2</Subscript>O<Subscript>3</Subscript> to MgO·Al<Subscript>2</Subscript>O<Subscript>3</Subscript> Spinel Inclusions in Mg-Containing Steel

During ladle furnace refining, initial Al₂O₃ inclusions generally transform into MgO·Al₂O₃ spinel inclusions; these generated spinel inclusions consequently deteriorate the product quality. In this study, the transformation from Al₂O₃ to MgO·Al₂O₃ was investigated by immersing an Al₂O₃ rod into molten steel, which was in equilibrium with both MgO and MgO·Al₂O₃ spinel-saturated slag. A spinel layer, with a thickness of 4 μm, was generated on the Al₂O₃ rod surface just 10 s after its immersion at 1873 K (1600 °C). The thickness of the formed spinel layer increased with the immersion period and temperature. Moreover, the MgO content of the generated spinel layer also increased with the immersion period. In this study, the chemical reaction rate at 1873 K (1600 °C) was assumed to be sufficiently high, and only diffusion was considered as a rate-controlling step for this transformation. By evaluating the activation energy, MgO diffusion in the generated spinel layer was found to be the rate-controlling step. In addition, this estimation was confirmed by observing the Mg and Al concentration gradients in the generated spinel layer. The results of this study suggest that the MgO diffusion in the spinel inclusions plays a substantial role with regard to their formation kinetics.     

Multi-objective Optimization of Electrodeposition of Ni–Al<Subscript>2</Subscript>O<Subscript>3</Subscript> Nano Composite Coating on Al6061 Substrate

Response surface methodology based Grey relation analysis has been used to optimize the coating parameters of composite coating on aluminium based alloys. This approach gives the best combination of coating parameters to get maximum coating thickness, adhesive strength, microhardness, and minimum wear rate. For each response, the effect of coating parameters at different levels have been discussed. From Grey relation grade, the optimum parameters for better composite coating performance are found to be: temperature, 34 °C; current density, 1 A/dm²; and percentage of particle loading, 1.2 g/L. At 95% significance level, the Current density shows statistical significance on overall composite coating performance.     

Effect of the milling time on the magnetic properties of powder compositions of the Sm<Subscript>2</Subscript>Fe<Subscript>17</Subscript>N<Subscript><Emphasis Type="Italic">x</Emphasis></Subscript> intermetallic compound and an Nd–Fe–B alloy

The effect of the wet milling time on the magnetic properties of powder compositions consisting of the hard magnetic Sm₂Fe₁₇N _x (x = 2.9–3.0) nitride and a rapidly quenched Nd_9.6Fe_76.3Co_4.3Zr_3.4B_6.4 (at %) alloy, which are taken in different mass proportions, is studied. The compositions containing no more than 20 wt % alloy are found to exhibit a substantial increase in the magnetic characteristics as compared to those of the nitride. It is shown that the determining effect on the coercivity is related to the degree of structural imperfection of Nd–Fe–B powders, whereas the specific remanent magnetization and the specific magnetization in a field of 2 T are determined by the corresponding characteristics of the alloy. The optimum composition and efficient treatment conditions for powder mixtures are determined.     

Synthesis of Nanocrystalline α-Al<Subscript>2</Subscript>O<Subscript>3</Subscript> from Nanocrystalline Boehmite Derived from High Energy Ball Milling of Gibbiste

Dry milling of gibbsite has been carried out for 5 h in planetary ball mill to study the effect of mechanical activation on α-Al₂O₃ formation. Gibbsite undergoes phase transformation during milling and has resulted nanocrystalline boehmite after 5 h of milling. The average crystallite size and the BET surface area of the nanocrystalline boehmite resulted by 5 h milling of gibbsite are 8 nm and 140 m²/g, respectively. The nanocrystalline boehmite has shown reduction in the α-Al₂O₃ formation temperature as well as in the activation energy of α-Al₂O₃ formation. The average crystallite size of nanocrystalline boehmite derived α-Al₂O₃ is measured to be 100 nm by TEM analysis and the BET surface area of resulted nanocrystalline α-Al₂O₃ is 12 m²/g.     

Structure–Property Correlation of Al–SiC–Al<Subscript>2</Subscript>O<Subscript>3</Subscript> Composites: Influence of Processing Temperatures

This paper deals with the change in the mechanical behaviour of aluminium alloy 6061 with different weight percentage of Silicon Carbide (SiC) and Alumina (Al₂O₃) ceramic powders and change in processing temperature. The crucial properties of this aluminium alloy are relatively light in weight, better corrosion resistance, wear resistance and have low production cost. These properties make them pleasant for different applications such as aerospace, defense, automotive sectors. The purpose of designing Metal Matrix Composite is to figure the desired qualities of metals and ceramics. The fabrication of the MMC was done by stir casting process. The tensile test, hardness test and impact test were performed on these composite samples to study the mechanical behaviour. The result shows that there is a significant increase in tensile strength for the samples that are processed at the temperature of 750 °C with a higher weight fraction of SiC. Also, the samples made at 850 °C exhibit better hardness and impact strength with increased content of alumina. The internal microstructure of the composites was analyzed by scanning electron microscope.     

The Effect of Al<Subscript>2</Subscript>O<Subscript>3</Subscript>–TiB<Subscript>2</Subscript>/Fe Complex Reinforcement on Wear and Mechanical Properties of Al-Matrix Composites

In this study, the effect of Al₂O₃–TiB₂/Fe complex ceramic–metal reinforcement (CCMR) on wear and mechanical properties of Al-(Al₂O₃–TiB₂/Fe) composites were investigated. For this purpose, Al₂O₃–TiB₂/Fe CCMR was synthesized by mechanochemical process. The produced reinforcement powders were added to Al matrix, milled for 10 h and then hot extruded. The results showed that the metallic component (Fe rich phase) in this reinforcement acted as a pin, sticking the ceramic parts (Al₂O₃–TiB₂) to Al matrix. The best volume percentage of CCMR in Al matrix was recognized to be about 2.5 %. This composite showed a combination of wear resistance (0.005 mg/m), strength (500 MPa) and ductility (of about 6 %).     

Electrical conductivity of KAlCl<Subscript>4</Subscript>–ZrCl<Subscript>4</Subscript> molten mixtures

The electrical conductivity of commercially challenging KAlCl₄–ZrCl₄ molten mixtures has been studied as a function of temperature (in the range from 345°C to 500°C) and the ZrCl₄ concentration (0?32.5mol %) using cells of a unique design. It is found to vary in the range from 0.41 to 0.80 S cm^–1, increasing with temperature or when the mole concentration of zirconium tetrachloride in molten mixtures decreases.     

The Coexistence of Two Different Pearlites,Lamellae of (Ferrite + M<Subscript>3</Subscript>C), and Lamellae of (Ferrite + M<Subscript>23</Subscript>C<Subscript>6</Subscript>) in a Mn-Al Steel

Two different pearlites after two separate eutectoid reactions were observed in an Fe-19.8 Mn-1.64 Al-1.03 C (wt pct) steel. The steel specimens were processed under solution heat treatment at 1373 K (1100 °C) and received isothermal holding at temperatures from 1073 K to 773 K (800 °C to 500 °C). The constituent phase of the steel is single austenite at temperatures between 1373 K and 1073 K (1100 °C and 800 °C). At temperatures below 1048 K (775 °C), M₃C and M₂₃C₆ carbides coprecipitate at the austenitic grain boundaries. Two different pearlites appear in the austenite matrix simultaneously at temperatures below 923 K (650 °C). One is lamellae of ferrite and M₃C carbide, and the other is lamellae of ferrite and M₂₃C₆ carbide. These two pearlites are product phases from two separate eutectoid reactions, i.e., austenite → ferrite + cementite and austenite → ferrite + M₂₃C₆. Therefore, the supersaturated austenite has decomposed into two different pearlites, separately.     

Thermodynamic Modeling of Metal Desulfurization with Boron-Containing Slags of the CaO–SiO<Subscript>2</Subscript>–MgO–Al<Subscript>2</Subscript>O<Subscript>3</Subscript>–B<Subscript>2</Subscript>O<Subscript>3</Subscript> System

In thermodynamic modeling of the desulfurization of steel by CaO–SiO₂–MgO–Al₂O₃–B₂O₃ slag on the basis of HSC 6.12 Chemistry software (Outokumpu), the influence of the temperature (1500–1700°C), the slag basicity (2–5), and the B₂O₃ content (1–4%)1 on the desulfurization is analyzed. It is found that the sulfur content is reduced with increase in the temperature from 1500 to 1700°C, within the given range of slag basicity. At 1600°C, the sulfur content in the metal is 0.0052% for slag of basicity 2; at 1650°C, by contrast, its content is 0.0048%. Increase in slag basicity from 2 to 5 improves the desulfurization, which increases from 80.7 to 98.7% at 1600°C. If the B₂O₃ content in the slag rises, desulfurization is impaired. At 1600°C, the sulfur content in the metal may be reduced to 0.0052 and 0.0098% when using slag of basicity 2 with 1 and 4% B₂O₃, respectively; in the same conditions but with slag of basicity 5, the corresponding values are 0.00036 and 0.00088%, respectively. Note that desulfurization is better for slag without B₂O₃. According to thermodynamic modeling, metal with 0.0039 and 0.00019% S is obtained at 1600°C when using slag of basicity 2 and 5, respectively, that contains no B₂O₃. The results obtained by thermodynamic modeling for the desulfurization of metal by CaO–SiO₂–MgO–Al₂O₃–B₂O₃ slag of basicity 2–5 in the range 1500–1700°C are consistent with experimental data and may be used in improving the desulfurization of steel by slag that contains boron.