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1.
Hydrodesulfurization (HDS) of sour crude oil is an effective way to address the corrosion problems in refineries, and is an economic way to process sour crude oil in an existing refinery built for sweet oil. In the current study, the HDS of Siberian crude oil was carried out in a slurry reactor. The Co-Mo, Ni-Mo, and Ni-W catalysts supported on γ-Al2O3 were compared at the temperature of 340℃ and the pressure of 4.5 MPa. The HDS activity follows the order of Co-Mo > Ni-Mo > Ni-W at a high concentration of H2S, and the difference between Co-Mo and Ni-Mo becomes insignificant at a low concentration of H2S. The influence of reaction temperature 320-360℃ and reaction pressure 3-5.5 MPa was investigated, and both play a positive role in the HDS reaction. A kinetic model over Ni-Mo/Al2O3 in the slurry reactor was established. The activation energy is estimated as 60.34 kJ·mol-1; the orders of sulfur components and hydrogen partial pressure are 1.43 and 1.30, respectively. The kinetic parameters are compared with those in a trickle-bed reactor, implying that the mass transfer is greatly enhanced in the slurry reactor. The back mixing effect is present in the slurry reactor and can be reduced by a multi-stage design, which would lead to higher reactor efficiency in industrial application.  相似文献   

2.
Hydrodesulfurization(HDS) of sour crude oil is an effective way to address the corrosion problems in refineries and is an economic way to process sour crude oil in an existing refinery built for sweet oil.Siberian crude oil transported through the Russia-China pipeline could be greatly sweetened and could be refined directly in local refinery designed for Daqing crude oil after the effective HDS treatment.In this study,the HDS of Siberian crude oil was carried out in a continuous flow isothermal trickle-bed reactor over Ni-Mo/γ-Al_2 O_3.The effects of temperature,pressure and LHSV were investigated in the ranges of 320-360℃,3-5 MPa and 0.5-2 h~(-1),keeping constant hydrogen to oil ratio at 600 L·L~(-1).The HDS conversion could be up to 92.89% at the temperature of 360℃, pressure of 5 MPa,and LHSV of 0.5 h~(-1), which is sufficient for local refineries(84%).A three phase heterogeneous model was established to analyze the performance of the trickle-bed reactor based on the two-film theory using Langmuir-Hinshelwood mechanism.The order of sulfur component is estimated as 1.28,and the order of hydrogen is 0.39.By simulating the reactor using the established model,the concentration of H_2, H_2 S and sulfur along the catalyst bed is discussed.The model is significantly useful for industrial application with respect to reactor analysis,optimization and reactor design,and can provide further insight of the HDS of Siberian crude oil.  相似文献   

3.
Carolina Leyva  Mohan S. Rana 《Fuel》2007,86(9):1232-1239
CoMo and NiMo supported Al2O3 catalysts have been investigated for hydrotreating of model molecule as well as industrial feedstock. Activity studies were carried out for thiophene and SRGO hydrodesulfurization (HDS) in an atmospheric pressure and batch reactor respectively. These activities on sulfided catalysts were evaluated as a function of promoter content [M/(M + Mo) = 0.30, 0.34, 0.39; M = Co or Ni] using fixed (ca. 8 wt.%) molybdenum content. The promoted catalysts were characterized by textural properties, XRD, and temperature programmed reduction (TPR). TPR spectra of the Co and Ni promoter catalysts showed that Ni promotes the easy reduction of Mo species compared with Co. With the variation of promoter content NiMo catalyst was found to be superior to CoMo catalyst for gas oil HDS, while at low-promoter content the opposite trend was observed for HDS of thiophene. The behavior was attributed to the several reaction mechanisms involved for gas oil HDS. A nice relationship was obtained for hydrodesulfurized gas oil refractive index (RI) and aromatic content, which corresponds to the Ni hydrogenation property.  相似文献   

4.
The need for more complete removal of sulfur from fuels is due to the lower allowable sulfur content in gasoline and diesel, which is made difficult by the increased sulfur contents of crude oils. This work reports an experimental study on the hydrodesulfurization (HDS) of diesel in a slurry reactor. HDS of straight-run diesel using a NiMoS/Al2O3 catalyst was studied in a high-pressure autoclave for the following operating conditions: 4.8–23.1 wt% catalyst in the reactor, 320–360 °C, 3–5 MPa pressure, and 0.56–2.77 L/min hydrogen flow rate. It was found that the reaction rate was proportional to the catalyst amount and increased with temperature, pressure and hydrogen flow rate. The reaction kinetics for the HDS reaction in the slurry reactor was obtained. As compared with HDS in a fixed bed reactor, HDS in a slurry reactor is promising because of the uniform temperature profile, high catalyst efficiency, and online removal and addition of catalyst.  相似文献   

5.
Hydrodesulfurization (HDS) of crude oil has not been reported widely in the literature and it is one of the most challenging tasks in the petroleum refining industry. In order to obtain useful models for HDS process that can be confidently applied to reactor design, operation and control, the accurate estimation of kinetic parameters of the relevant reaction scheme are required. In this work, an optimization technique is used in order to obtain the best values of kinetic parameters in trickle-bed reactor (TBR) process used for hydrodesulfurization (HDS) of crude oil based on pilot plant experiment. The optimization technique is based on minimization of the sum of the square errors (SSE) between the experimental and predicted concentrations of sulfur compound in the products using two approaches (linear (LN) and non-linear (NLN) regressions).A set of experiments were carried out in a continuous flow isothermal trickle-bed reactor using crude oil as a feedstock and the commercial cobalt–molybdenum on alumina (Co–Mo/γ-Al2O3) as a catalyst. The reactor temperature was varied from 335 to 400 °C, the hydrogen pressure from 4 to 10 MPa and the liquid hourly space velocity (LHSV) from 0.5 to 1.5 h−1, keeping constant hydrogen to oil ratio (H2/oil) at 250 L/L.A steady-state heterogeneous model is developed based on two-film theory, which includes mass transfer phenomena in addition to many correlations for estimating physiochemical properties of the compounds. The hydrodesulfurization reaction is described by Langmuir–Hinshelwood kinetics. gPROMS software is employed for modelling, parameter estimation and simulation of hydrodesulfurization of crude oil in this work. The model simulations results were found to agree well with the experiments carried out in a wide range of the studied operating conditions. Following the parameter estimation, the model is used to predict the concentration profiles of hydrogen, hydrogen sulfide and sulfur along the catalyst bed length in gas, liquid and solid phase, which provides further insight of the process.  相似文献   

6.
Jatropha oil is a promising nonedible feedstock for producing renewable diesel. In this work, the hydrotreatment processing of jatropha oil was investigated. Instead of using conventional alumina-supported Co–Mo, Ni–Mo, and Ni–W catalysts that need sulfidation pretreatment, noble metals such as Pd and Ru were chosen. Trials were performed in an isothermal trickle-bed reactor and the reaction conditions were as follows: temperature 603–663?K, weight hourly space velocity (WHSV) 1 to 4/h, pressure 1.5–3?MPa, and H2/oil ratio 200–800 (v/v). Yield of n-C15 to n-C18 hydrocarbons was maximized (70.3 and 43.8% for Pd/Al2O3 and Ru/Al2O3, respectively) at the following conditions: T?=?663 K, WHSV?=?2/h, P?=?3?MPa, and H2/oil ratio?=?600 (v/v). Since Ru favored cracking reactions to a larger extent than Pd, the yield of C15 to C18 hydrocarbons over Ru/Al2O3 was lowered. Using simple first-order plots for oil conversion, activation energies for the hydrotreating process over Pd/Al2O3 and Ru/Al2O3 were found and they were equal to 109 and 121?kJ/mol, correspondingly.  相似文献   

7.
A comparative study of the influence of Co (or Ni) promoter loadings and the effect of different sulfurizing agents and sulfurizing temperatures on the structure, morphology and catalytic performance of Mo- or W-based hydrodesulfurization (HDS) catalysts was carried out. Catalyst performance using a tubular fixed-bed reactor and the HDS of thiophene as a model reaction was evaluated. The oxidic and sulfurized states of the HDS catalysts were characterized by laser Raman spectroscopy, thermogravimetric analysis (TGA), differential scanning calorimetry (DSC) and high resolution transmission electron microscopy (HRTEM). It has been found that the urea-matrix combustion (UMxC) synthesis is a simple tool for preparing supported catalysts in a short period of thermal treatment. Several consecutive stages such as urea melting, metal precursor dissolution and chemical reactions take place before and upon combustion process. The C4H4S/H2-activated Co- (or Ni-) promoted MoS2 (or WS2) catalysts present a strong synergistic effect (SE) when the Co (or Ni)/Mo (or W) molar ratio is near to 0.5, whereas the C4/C 4 = molar ratios display a weak antagonistic effect. Alumina-supported Ni–W catalyst showed an optimal SE 2.5 times higher than those for Co (or Ni)-promoted Mo HDS catalysts. The kinetic parameters for thiophene-HDS reaction were also determined, suggesting that the C–S bond cleavage reaction for alumina-supported Co(Ni)–Mo HDS catalysts and H2 activation reaction for Ni-promoted WS2catalysts play an important role in the rate-limiting step.  相似文献   

8.
γ-Al2O3 supported Co (0–4.5 wt%) Mo (9.0 wt%) sulfide catalysts were prepared in the presence and the absence of ethylenediaminetetraacetic acid (EDTA). The hydrodenitrogenation (HDN) activity of these catalysts was studied in the model reaction of 2,6-dimethylaniline (DMA) at 300 °C under 4 MPa. The CoMo/Al2O3 catalysts prepared with the EDTA showed higher HDN of DMA than those prepared without EDTA. The maximum of 36% increase in rate constant of HDN of DMA was observed over the catalyst with 3% Co prepared using EDTA. The FT-IR spectroscopy of adsorbed CO on CoMo catalysts showed that EDTA addition promoted the formation of catalytically active “CoMoS” phase as evidenced from increases in intensity of band at 2070 cm−1, which is maximum for 3% Co loaded catalysts. The HDN and hydrodesulfurization (HDS) activity of 3% Co loaded catalyst prepared using EDTA was tested and compared with those catalyst prepared without EDTA in a trickle bed reactor using heavy gas oil derived from Athabasca bitumen in the temperature range 370–400 °C and 8.8 MPa. Improved HDN and HDS conversion of heavy gas oil was obtained for the catalyst prepared with EDTA.  相似文献   

9.
Fischer–Tropsch (F–T) synthesis was carried out in a gas-flowed slurry-phase reaction system over Mn- and Zr-modified Co/SiO2 catalysts. A 0.5 L stirred tank slurry reactor (STSR) was used for catalyst screening and a 12.5 L slurry bubble column reactor (SBCR) was used for trial pilot operation. While using the 0.5 L reactor for catalyst screening, Co supported on the SiO2 with an average pore size of 10 nm showed a high catalytic performance for the F–T synthesis due to the suitable Co particle size in the catalyst. Zr promoter improved the activity and Mn promoter improved the stability of Co/SiO2 catalyst for the F–T synthesis. H2-TPR profiles indicated that Zr and Mn promoters improved the reduction degree of Co3O4 particles (on SiO2 surface) to Co0 active species in H2 flow at low temperature. While using the 12.5 L reactor for trial pilot operation over Mn–Zr–Co/SiO2 catalyst, the space-time yield (STY) of C5+ hydrocarbons (liquid fuel) showed almost the same values when various solvents (n-C16H34, n-C14H30, diesel from petrol station, F–T crude oil) were used. Diesel and F–T crude oil are suitable for using in a large-scaled F–T synthesis plant owing to the low prices. Mn–Zr–Co/SiO2 catalyst achieved a STY of C5+ hydrocarbons larger than 1000 g-C5+ kg-cat? 1 h? 1 in the 12.5 L reactor. The production capacity of liquid fuel from the 12.5 L reactor reached to 15.6 L per day (assumed for 24 h continuous operation). The stirring was very important for the F–T synthesis both reaction in the 0.5 L reactor and reaction in the 12.5 L reactor. The shape of slurry reactor also influenced the CO conversion for the F–T synthesis: reaction in the 12.5 L SBCR gave a higher CO conversion than that of reaction in the 0.5 L STSR (at the same W/F value under the same stirring speed) because the slender column reactor (SBCR) extended the residue time of reaction gas in the slurry-phase containing catalyst.  相似文献   

10.
The use of an iron dispersed catalyst, derived from Fe3(CO)12, for extra-heavy crude oil upgrading using methane as source of hydrogen was studied. The upgrading reactions were carried out batchwise in a stainless-steel 300 ml Parr reactor with 250 ppm of Fe at a temperature of 410-420 °C, a pressure of 11 MPa of CH4, and a residence time of 1 h. In the presence of Fe3(CO)12, the reaction of Hamaca extra-heavy crude oil led to a reduction of two orders of magnitude in the viscosity (from 500 to 1.3 Pa s), 14% reduction in sulfur content, and 41% conversion of the >500 °C fraction in the upgraded product with respect to the original crude. The iron catalyst was isolated from the coke produced from the upgrading reaction and was analyzed by XPS, EDAX, and Mössbauer spectroscopy. The results indicated the presence of a Fe-V mixed sulfide species with a composition ca. (Fe0.6V0.4)zS, where z is in the range 0.8-0.9.  相似文献   

11.
Dibenzothiophene (DBT) hydrodesulphurization (HDS) reaction at 3 MPa and 325–375 °C on Mo/γ-Al2O3 single-bed and Me/γ-Al2O3//SiO2//Mo/γ-Al2O3 (Me = Co or Ni) double-bed catalysts were investigated. Results indicate that ratio cyclohexylbenzene (CHB)/biphenyl (BP) or selectivity is higher when using double-beds rather than a single-bed. Synergy in dibenzothiophene hydrodesulphurization on Co//Mo and Ni//Mo double-beds is also detected. Changes in selectivity and conversion are attributed to the action of spillover hydrogen (Hso) formed in the first bed that reaches the second bed.  相似文献   

12.
The effect of passivation and presulfidation after carbiding of activated carbon-supported Fe–Mo, Co–Mo and Ni–Mo catalysts on their thiophene HDS activity was evaluated. Catalytic precursors were prepared by co-impregnation of the support with solutions of ammonium heptamolybdate and the promotor nitrates or sulfates. Carbiding was achieved by means of the carbothermal method, employing pure H2 as reductant and the support as the carbon source. Carbided samples were submitted to one out of three types of procedures before HDS tests: (a) passivation at room temperature followed by presulfiding; (b) presulfiding (no passivation); and (c) neither passivation nor sulfiding before HDS. Samples of passivated catalysts prepared from the sulfates of Fe, Co or Ni contained variable amounts of sulfur, as shown by XPS and elemental analysis, while XRD showed only metals and mixed Fe3Mo3C or η-M6Mo6C2 (MCo, or Ni) phases. The nitrate-derived catalysts only presented β-Mo2C and metals (XRD). Sulfur containing catalysts showed high initial activities although deactivate strongly during the first 40 min on the reaction stream, while the unsulfided nitrate-derived samples showed a more stable behavior and lower activities during the 2–3 h of testing. In general, samples submitted to passivation followed by presulfiding showed the higher steady state activities and those neither passivated nor sulfided were the less active. The results show the benefits of a passivating treatment on these carbon-supported catalysts, and point out to the importance of sulfided surface phases in HDS on carbides of transition metal catalysts.  相似文献   

13.
Hydro‐liquefaction of a woody biomass (birch powder) in sub‐/super‐critical methanol without and with catalysts was investigated with an autoclave reactor at temperatures of 473–673 K and an initial pressure of hydrogen varying from 2.0 to 10.0 MPa. The liquid products were separated into water soluble oil and heavy oil (as bio‐crude) by extraction with water and acetone. Without catalyst, the yields of heavy oil and water soluble oil were in the ranges of 2.4–25.5 wt % and 1.2–17.0 wt %, respectively, depending strongly on reaction temperature, reaction time, and initial pressure of hydrogen. The optimum temperature for the production of heavy oil and water soluble oil was found to be at around 623 K, whereas a longer residence time and a lower initial H2 pressure were found to be favorite conditions for the oil production. Addition of a basic catalyst, such as NaOH, K2CO3, and Rb2CO3, could significantly promote biomass conversion and increase yields of oily products in the treatments at temperatures less than 573 K. The yield of heavy oil attained about 30 wt % for the liquefaction operation in the presence of 5 wt % Rb2CO3 at 573 K and 2 MPa of H2 for 60 min. The obtained heavy oil products consisted of a high concentration of phenol derivatives, esters, and benzene derivatives, and they also contained a higher concentration of carbon, a much lower concentration of oxygen, and a significantly increased heating value (>30 MJ/kg) when compared with the raw woody biomass. © 2009 American Institute of Chemical Engineers AIChE J, 2009  相似文献   

14.
Co–Mo/γ-Al2O3 oxide containing 9.8 wt% Mo and 2.9 wt% Co was prepared by high-intensity ultrasonic irradiation of Mo(CO)6, Co2(CO)8, and γ-Al2O3 in decahydronapthalene under air flow. The oxidic Co–Mo catalyst thus formed was characterized by elemental analysis, BET N2 adsorption and XRD. The surface sites on the sulfided Co–Mo/γ-Al2O3 catalyst were characterized by infrared spectroscopy of CO adsorption. Hydrodenitrogenation (HDN) and hydrodesulfurization (HDS) activities were evaluated for heavy gas oil derived from Athabasca bitumen in a trickle bed reaction system using the following conditions: temperatures ranging from 370 to 400 °C, a pressure of 8.8 MPa, a liquid hourly space velocity of 1 h−1, and a H2/feed ratio of 600 ml/ml. The dispersion, nature of active sites and hydrotreating activity of this catalyst were compared with the conventionally prepared Co–Mo/γ-Al2O3 catalyst containing similar wt% of Mo and Co. The Co–Mo catalyst prepared by sonochemical method has higher HDN and HDS rate constants than the conventional catalyst due to an improved dispersion of MoS2.  相似文献   

15.
In this study, multi-wall carbon nanotube (MWCNT) supported Co–Mo nanocatalysts with changes in synthesis steps, one and two-step, were prepared through impregnation to be used in extra heavy oil hydrocracking process. In both of the synthesized nanocatalysts, the Co/Mo weight ratio was 1/3. The nanocatalysts were characterized by scanning electron microscopy (SEM), transmission electron microscopy (TEM), X-ray diffraction (XRD), and accelerated surface area and porosimetry (ASAP) methods. The results showed that the nanocatalysts prepared through a two-step impregnation method had higher surface area and pore volume than the other synthesized nanocatalysts.The nanocatalysts were used in hydrocracking process under mild operating conditions, 260–300 °C and at H2 initial pressure of 5 MPa. Hydrocracking of extra heavy oil was conducted in an autoclave reactor. The results indicated that both nanocatalysts were capable of hydrocracking heavy oil at mild operating conditions. However, the nanocatalysts synthesized through the two-step impregnation exhibited higher performance, better heavy oil to light oil conversion, and better sulfur removal than the other methods. This superiority is due to the nanocatalyst's structure and better distribution of metal clusters on the support.  相似文献   

16.
High-performance hydrodesulfurization (HDS) catalysts were prepared by incipient wetness impregnation of Ni-Mo(W) and Co-Mo(W) species over siliceous MCM-41 doped with zirconium. Catalysts with W and Mo loadings of 20 and 11 wt%, respectively, and with a Ni or Co loading of 5 wt%, were prepared. As a reference, a nickel-tungsten catalyst supported on a commercial γ-Al2O3 with a 5 and 20 wt% metal loadings, respectively has also been prepared. HDS reaction of dibenzothiophene (DBT) under 3.0 MPa of total pressure and with hourly space velocity (WHSV) of 28 h−1 was used to evaluate the activity of these sulfided catalysts. All the catalysts displayed a very good performance in the temperature range of 300-340 °C, with conversions between 49.0% and 92.6%. The Ni promoted catalysts displayed better performances than those of Co promoted catalysts in the HDS of DBT. On the other hand they show different selectivity to hydrogenation, thus, in Ni promoted catalysts, the hydrogenation (HYD) reaction contributes more to the conversion of DBT than Co promoted catalysts where the direct desulfurization (DDS) reaction is more important. The performance of this set of catalysts is similar to that observed with a Ni5W20-Al2O3 catalyst in the same range of temperature (300-340 °C). However, the selectivity to the HYD product, CHB, observed with nickel promoted catalysts (Ni5-Mo11 and Ni5-W20) is higher than that found for Ni5W20-Al2O3 catalyst probably due to a higher superficial area of the MCM-support and to the presence on the surface of zirconium species, which leading to a better dispersion and lower stacking of the active phases.  相似文献   

17.
USY faujasites (SiO2/Al2O3 = 12, 30 and 80) were used as hydrodesulphurization (HDS) catalyst supports. Mo, Co and P were impregnated at two concentrations: ~12.5, ~3 and ~1.6 mass %; ~18, ~5.5 and ~2.2 mass % (CL and HL series, respectively). Surface acidity decreased after Co‐Mo‐P deposition. Sulphided catalysts were tested in dibenzothiophene (DBT) HDS (320°C, 5.59 MPa). The HDS rate slightly increased with both SiO2 content and Co‐Mo‐P loading. High selectivity to hydrogenated products suggested deficient Mo promotion in CL solids. Improved Mo promotion by Co (HL series) could be responsible for higher activity and marked selectivity to desulphurization to biphenyl.  相似文献   

18.
The combination of thiophene hydrodesulfurization (HDS) activity measurements and X-ray photoelectron spectroscopy on flat model systems of sulfided HDS Mo catalysts showed that sulfided Ti-species can act as a promoter in the same way as Co and Ni, although less effectively. This explains the higher thiophene HDS activity and hydrogenation selectivity of Mo/TiO2 compared with Mo/Al2O3, while for Ni-promoted Mo catalysts the difference between the two supports is negligible.  相似文献   

19.
This work reports the enhancing effect of a highly cost effective and efficient metal, Fe, incorporation to Co or Ni based Mo/Al_2O_3 catalysts in the oxidative desulfurization(ODS) of dibenzothiophene(DBT) using H_2O_2 and formic acid as oxidants. The influence of operating parameters i.e. reaction time, catalyst dose, reaction temperature and oxidant amount on oxidation process was investigated. Results revealed that 99% DBT conversion was achieved at 60 °C and 150 min reaction time over Fe–Ni–Mo/Al_2O_3. Fe tremendously enhanced the ODS activity of Co or Ni based Mo/Al_2O_3 catalysts following the activity order: Fe–Ni–Mo/Al_2O_3 NFe–Co–Mo/Al_2O_3 NNi–Mo/Al_2O_3 NCo–Mo/Al_2O_3, while H_2O_2 exhibited higher oxidation activity than formic acid over all catalyst systems. Insight about the surface morphology and textural properties of fresh and spent catalysts were achieved using scanning electron microscopy(SEM), X-ray diffraction(XRD), energy dispersive X-ray(EDX)analysis, Atomic Absorption Spectroscopy(AAS) and BET surface area analysis, which helped in the interpretation of experimental data. The present study can be deemed as an effective approach on industrial level for ODS of fuel oils crediting to its high efficiency, low process/catalyst cost, safety and mild operating condition.  相似文献   

20.
MgO-supported Mo, CoMo and NiMo sulfide catalysts were prepared by impregnation using slurry MoO3/methanol and solutions of Ni and Co nitrates in methanol. The catalysts exhibited very high hydrodesulfurization activity and low hydrodenitrogenation activity in competitive reactions of thiophene and pyridine. The promotion effect for HDS of Ni and Co was higher for our MgO-supported MoS2 catalysts than for conventional Al2O3-supported catalysts. The specific features in the TEM images of MgO-supported catalysts as compared to conventional Al2O3-supported catalysts were fairly broad MoS2 slab length distribution and the presence of unusually long MoS2 slabs.  相似文献   

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