Polylactide films formed by immersion precipitation: Effects of additives,nonsolvent, and temperature

The influence of nonsolvent, crystallinity of the polymer film, and addition of dodecane (a poor solvent for the polymer and for the nonsolvent) on the morphology of polylactides films has been investigated and was related to phase separation behavior. Both amorphous poly‐DL ‐lactide (PDLLA) and crystalline poly‐L ‐lactide (PLLA) were dissolved in dichloromethane, and subsequently films were made by immersion in nonsolvent baths. PDLLA gave dense films without any internal structure, since the structure was not solidified by crystallization or glassification. PLLA films show varying structure depending on the nonsolvent. With methanol, asymmetric morphologies were observed as a result from combined liquid‐liquid demixing and crystallization, while with water symmetric spherulitic structures were formed. As a next step, dodecane was added, which is not miscible with the nonsolvent, and we found it to have a strong influence on the morphology of the films. The PDLLA films with dodecane did not collapse: a closed cell structure was obtained. In PLLA films, dodecane speeds up phase separation and induces faster crystallization in the films, and the porosity, size of the pores, and interconnectivity increased. When the PLLA solutions were subjected to a heat pretreatment, crystallization could be postponed, which yielded a cellular structure around dodecane, which did not contain spherulites anymore. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 104: 959–971, 2007     

Preparation of hydrophobic flat sheet membranes from PVDF-HFP copolymer for enhancing the oxygen permeance in nitrogen/oxygen gas mixture

In this study, poly(vinilydene fluoride-co-hexafluoropropylene)(PVDF-HFP) was used for preparation of hydrophobic membranes using non-solvent induced phase inversion(NIPS) technique. PVDF-HFP copolymer with concentrations of 10 wt% and 12 wt% was prepared to investigate the effect of polymer concentration on pore structure,morphology, hydrophobicity and performance of prepared membranes. Besides, the use of two coagulation baths with the effects of parameters such as coagulant time, polymer type and concentration, and the amount of nonsolvent were studied. The performance of prepared membranes was evaluated based on the permeability and selectivity of oxygen and nitrogen from a gas mixture of nitrogen/oxygen under operating conditions of feed flow rate(1–5 L·min~(-1)), inlet pressure to membrane module(0.1–0.5 MPa) and temperatures between 25 and 45 °C. The results showed that the use of two coagulation baths with different compositions of distillated water and isopropanol,coagulant time, polymer type and concentration, and the amount of non-solvent additive have the most effect on pore structure, morphology, thickness, roughness and crystallinity of fabricated membranes. Porosity ranges for the three fabricated membranes were determined, where the maximum porosity was 73.889% and the minimum value was 56.837%. Also, the maximum and minimum average thicknesses of membrane were 320.85 μm and115 μm. Besides, the values of 4.7504 × 10~(-7) mol· m~(-2)· s~(-1)· Pa~(-1), 0.525 and 902.126 nm were achieved for maximum oxygen permeance, O_2/N_2 selectivity and roughness, respectively.     

Characterization of poly(vinylidene fluoride) flat sheet membranes prepared in various ratios of water/ethanol for separator of li‐ion batteries: Morphology and other properties

PVDF, poly(vinylidene fluoride), membranes were prepared and investigated by a scanning electron microscope, a universal testing machine, and capillary porometer for its potential use as a separator in lithium ion batteries. The membranes were prepared by phase inversion with different polymer types, concentrations of solution, amounts of additive, and nonsolvent ratios of water/ethanol. The morphology of membranes is affected by the ratio of both the coagulation bath (water/ethanol) and a low molecular weight additive (polymer/solvent/additive). The results showed that significant variations in the membrane were detected when adding an additive to the casting solution or ethanol to the coagulation bath. With an increased concentration of ethanol, the upper structure was found to be transformed into a sponge‐like arrangement. In the case of Solef®1015 of the same polymer concentration, despite the higher molecular weight of 1015, a relatively small sized nucleus is formed, resulting in a denser network and relatively uniform membrane structure being formed. Mechanical testing showed that the tensile strength of the PVDF membranes increased when added to a 25 wt % ethanol coagulation bath, whereas it is decreased when added to higher concentrations of ethanol in the bath or additives in the casting solution. In a bath condition of water/ethanol = 75/25 wt % (Bath no. 2), the value of tensile strength is 7.11 and 7.52 MPa, for Solef®6010 20 wt % and Solef®1015 17 wt %, respectively. The thickness of the prepared membrane is 21–34 μm and the porosity is up to 50%. The electrolyte absorption changes of the fabricated membranes at different conditions are measured from 151 to 223 ± 15%. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

聚L-乳酸的热性能研究

为了了解聚L-乳酸(PLLA)自身结构特点,更好地控制其成型加工过程,研究了PLLA的非等温结晶行为、熔融行为和热失重过程。结果表明:降温速率对PLLA的非等温结晶过程具有显著影响,在1℃/min的降温速率下,PLLA的结晶起始温度为121℃,结晶焓为3.363 J/g;PLLA的熔融双峰遵循熔融-再结晶的机理;PLLA热分解温度在300℃左右,且随升温速率的增加而增大。     

The formation of nodular structures in the top layer of ultrafiltration membranes

The formation of nodular structures in the top layer of ultrafiltration membranes is considered. A critical review of mechanisms described in the literature is given. Flat-sheet poly(ether sulfone) membranes and hollow-fiber poly(ether sulfone)/polyvinylpyrrolidone membranes were made by coagulation of a polymer solution in a nonsolvent medium under different circumstances. From these experiments, a number of empirical rules are found to describe the resulting morphology of the top layer. A new mechanism for the formation of a nodular structure is proposed. It is based on the small diffusion coefficient of the polymer molecules compared to the diffusion coefficient of solvent and nonsolvent combined with a high degree of entanglement of the polymer network. For unstable compositions, phase separation will proceed by growth in amplitude of concentration fluctuations. The rapid diffusional exchange of solvent for nonsolvent in the top layer leads to vitrification of the maxima of the concentration fluctuations that form the nodules. Complete disentanglement of the polymer chains between the nodules is not reached, which explains the small pores and the low porosity of ultrafiltration membranes. © 1994 John Wiley & Sons, Inc.     

Toughening modification of PLLA/PBS blends via in situ compatibilization

Biodegradable polymer blends consisting of poly(L ‐lactic acid) (PLLA) and poly(butylene succinate) (PBS) were prepared in the presence of dicumyl peroxide (DCP). The effects of DCP content on the mechanical properties, thermal and rheological behavior, phase morphology as well as the toughening mechanism of the blends were investigated. The notched Izod impact strength of PLLA/PBS (80/20) blend significantly increased after the addition of 0.05–0.2 phr DCP, but the strength and modulus monotonically decreased with increasing DCP content. PBS acted as a nucleating agent at the environmental temperature below its melting temperature and accelerated the crystallization rate of PLLA but had little effect on its final degree of crystallinity. The degree of crystallinity of PBS and the cold crystallization ability of PLLA gradually reduced with increasing DCP content. The addition of DCP induced an increase in viscosity of the blends at low frequencies as well as finer dispersion of PBS particles and better interfacial adhesion between PLLA and PBS, indicating the in situ compatibilization occurred between the two components. The optical clarity of PLLA/PBS blends was significantly improved after the addition of DCP, which was in accordance with the crystallization behavior and phase structure of the blends. POLYM. ENG. SCI., 2009. © 2008 Society of Plastics Engineers     

Preparation and properties of poly(L‐lactic acid) scaffolds by thermally induced phase separation from a ternary polymer–solvent system

Poly(L ‐lactic acid) (PLLA) foams for tissue engineering were prepared via thermally induced phase separation of a ternary system PLLA/dioxane/tetrahydrofuran (THF) followed by double solvent exchange (water and ethyl alcohol) and drying. An extension to solidification from solution of a previously developed method for solidification from the melt was adopted. The technique is based on a continuous cooling transformation (CCT) approach, consisting in recording the thermal history experienced by rapidly cooled samples and then analyzing the resulting sample morphology. Different foams were produced by changing the relative amount of dioxane and THF in the starting solution while the amount of polymer was kept constant. Results show that the final morphology and crystallinity (measured by DSC) depend on solvent power, which in its turn was determined by the ratio dioxane/THF, and a minimum of pore size, optimum final crystallinity and crystallization rate were achieved for a system containing 70 % of dioxane. Under this condition, a higher bulk density (evaluated by Hg intrusion porosimetry) and a larger specific surface area (measured by BET N₂ sorption technique) was achieved. Copyright © 2004 Society of Chemical Industry     

Miscibility, thermal characterization and crystallization of poly(l-lactide) and poly(tetramethylene adipate-co-terephthalate) blend membranes

Binary blend membranes of biodegradable poly(l-lactide) (PLLA) with poly(tetramethylene adipate-co-terephthalate) (PTAT) copolymer were prepared by solution casting via air evaporation. The miscibility of PLLA/PTAT blends was studied by dynamic mechanical analysis (DMA) and thermal mechanical analysis (TMA) in a tensile mode. Differential scanning calorimetry (DSC) measurement was carried out. The surface microstructure and tensile properties of the blend membranes were examined using atomic force microscopy (AFM) and tensile tester. It was concluded that PLLA/PTAT blends should be partially miscible for all ranges of compositions. Higher roughness and porosity were observed for the blend containing 50% PTAT, suggesting more phase separation occurred. The DSC analysis showed that the fusion enthalpy and crystallinity (X_c) of the PLLA-rich phase decreased with increasing PTAT content. Solidification process strongly suggested that the crystallization rate was accelerated by blending with 25% PTAT content, which served as the nucleation agent. Furthermore, the crystallization rate coefficient (CRC) depended on the blending miscibility and cooling rate in the non-isothermal crystallization process. Besides, PTAT addition could be proved to enhance the thermal stability and elongation of resulting blend membranes, even superior to those properties of poly(lactic acid-co-glycolic acid) (PLGA).     

Graphene nanoplatelets dispersion in poly(<Emphasis Type="SmallCaps">l</Emphasis>-lactic acid): preparation method and its influence on electrical,crystallinity and thermomechanical properties

Poly(l-lactic acid) (PLLA)/graphene nanoplatelets (GnP) nanocomposites were prepared through solvent casting and coagulation methods. The better dispersion of graphene was achieved by ultrasounds and its effect on crystallinity, thermomechanical and electrical properties of PLLA were studied and compared in both methods. Differential scanning calorimetry (DSC) was used to investigate the crystallinity of PLLA and its composites. Field emission gun scanning electron microscope (FEG-SEM) and wide-angle X-ray scattering (WAXS) were employed to characterize the microstructure of PLLA crystallites. Dynamic mechanical thermal analysis (DMTA) was performed to study the thermomechanical properties of the nanocomposites. FEG-SEM images illustrated finer dispersion of GnP in samples obtained by coagulation method with respect to solvent casting method. Graphene imparted higher electrical conductivity to nanocomposites obtained by solvent casting under ultrasound due to better formation of graphene network. DSC thermograms and their resulting data showed positive effects of GnP on crystallization kinetics of PLLA in both methods enhanced by the nucleating effect of graphene particles. Meanwhile, the effect of GnP, as nucleating agent, was more prominent in samples produced by coagulation method without utilization of ultrasounds. WAXS patterns represented the same characteristic peaks of PLLA in nanocomposite specimens suggesting similar crystalline structure of PLLA in presence of graphene, and the intensified peaks of nanocomposites compared to neat PLLA confirmed the DSC results regarding its improved crystallinity. Graphene increased storage modulus in rubbery region and glass transition temperature of nanocomposites in the coagulation method due to restricted mobility of PLLA chains.     

Microstructural characteristics and crystallization behaviors of poly(l‐lactide) scaffolds by thermally induced phase separation

In this study, poly(l ‐lactic acid) (PLLA) was prepared by four typical approach systems, namely, solid–liquid phase‐separation processes from PLLA–dioxane at ?80°C, PLLA–dioxane–water at ?80°C, PLLA–tetrahydrofuran (THF) at ?80°C, and PLLA–THF at 18°C. The microstructural characteristics and crystallization behaviors of PLLA were investigated by scanning electron microscopy, differential scanning calorimetry, X‐ray diffraction, and Fourier transform infrared spectroscopy. In the PLLA–dioxane binary system and PLLA–dioxane–water ternary system, the solvent froze immediately after quenching to a low temperature, and this restricted the PLLA chain arrangement. Thus, the PLLA amorphous phase dominated in the scaffolds, and solid‐walled structures were produced. THF was liquid throughout the entire process, which enabled free PLLA chain arrangement and further crystallization. Single crystals aggregated by crystal nucleation and growth at a critical temperature (T_c) of 18°C; this resulted in its most common and stable polymorph, the α form. However, α′‐form crystals, which were assumed to be limit‐disordered crystals of the α form, were produced at a low T_c (?80°C). Scaffolds with a plateletlike structure were produced at a T_c of 18°C, whereas a nanofibrous network was obtained at ?80°C. PLLA crystallization competed with phase separation; thus, the crystal structure and scaffold morphology depended on the codevelopment of these two processes. Finally, the effects of the scaffold morphologies on the cell behaviors were studied, and the nanofibrous scaffold was found to have better cell adhesion and viability than the other three scaffolds. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 39436.     

Stereocomplexation of solvent‐cast poly(lactic acid) by addition of non‐solvents

Equimolar blends of poly(L ‐lactic acid) (PLLA) and poly(D ‐lactic acid) (PDLA) were obtained by solution casting from chloroform/methanol mixed solvents and analyzed using wide‐angle X‐ray diffraction (WAXD), differential scanning calorimetry (DSC) and polarizing optical microscopy. Chloroform and methanol are a solvent and non‐solvent, respectively, for poly(lactic acid). The WAXD and DSC results showed that stereocomplex crystallization between PLLA and PDLA occurred in addition to homo‐crystallization. On adding methanol to the casting solution, the stereocomplexation was gradually enhanced while the homo‐crystallization was suppressed. When a large amount of methanol was added, the homo‐crystallization was fully suppressed and the degree of stereocomplex crystallinity reached 90%. Similar results were obtained when another non‐solvent, hexane, was added to the casting solution in place of methanol. The effect of the addition of good and poor solvents such as tetrahydrofuran, ethanol, acetone and ethyl acetate was also studied. Copyright © 2011 Society of Chemical Industry     

In situ analysis of solvent/nonsolvent exchange and phase separation processes during the membrane formation of polylactides

Membrane formation of polylactides has been studied using in situ analysis techniques. An experimental method based on the use of dark ground optics and reflected light illumination is used to monitor the mass transfer and phase separation dynamics during for mation. Additionally, the phase separation and structure formation has been studied using optical microscopy. The results of the dark ground optics technique for the polymer/solvent/nonsolvent systems poly-L-lactide/chloroform/methanol and poly-DL-lactide/chloroform/methanol showed that the diffusion kinetics were similar for the semicrystalline poly-L-lactide (PLLA) and the amorphous poly-DL-lactide. The influence of the molecular weight of the polymers on the diffusion kinetics was found to be negligible. Increasing the polymer concentration of the casting solution decreased the rate of diffusion. The phase separation of poly-DL-lactide was studied with optical microscopy and found to proceed via liquid-liquid demixing. For poly-L-lactide solutions of relatively low concentration (5–6% w/w), phase separation proceeded via liquid-liquid demixing followed by crystallization. For more concentrated PLLA solutions, phase separation proceeded directly via solid-liquid demixing processes. Additionally, for 6% w/w solutions of poly-L-lactide in dioxane immersed in methanol, precipitation also occurred solely via solid-liquid demixing. © 1996 John Wiley & Sons, Inc.     

Origin of enhanced cold crystallization rate for freeze‐dried poly(L‐lactide) from solutions

Poly(L ‐lactide) (PLLA) freeze‐dried from dilute 1,4‐dioxane solutions exhibited very porous structure composed of thin membranes of which the mean thickness was estimated to be 104–135 nm. Heating measurements of differential scanning calorimetry (DSC) showed that the freeze‐dried PLLA (FDPLLA) exhibits an exothermic peak of cold crystallization at 78–81°C, which is at least 20 K lower than that for a quenched amorphous bulk PLLA. In accord with this, the overall rate of isothermal cold crystallization was revealed to be greater for the FDPLLA than that for the bulk. The origin of such high crystallizability of FDPLLA is attributed to its large surface area where the chain mobility is greater than in the bulk PLLA. The exothermic peak in the DSC trace shifted to a further lower temperature when the FDPLLA is immersed in ligroin (nonsolvent), which also suggests a major role of the free surface in enhancing the cold crystallization rate. On the other hand, the density and the chain conformational feature of the FDPLLA were revealed to be identical to the bulk PLLA. POLYM. ENG. SCI., 2011. © 2011 Society of Plastics Engineers.     

异烟肼衍生物对聚L-乳酸性能的影响

以异烟肼和均苯三酸为原料合成了新型均苯三酸三异烟肼,考察了其对聚L-乳酸(PLLA)结晶性能和热稳定性的影响。结果表明:均苯三酸三异烟肼起到了异相成核的作用,能有效提升PLLA的结晶速率,其中添加质量分数2.0%的均苯三酸三异烟肼可使PLLA有最大非等温结晶焓,但过量的均苯三酸三异烟肼却不利于PLLA的结晶。均苯三酸三异烟肼的加入不会改变PLLA的热分解行为,但随着均苯三酸三异烟肼含量的增加,其起始分解温度下降。     

Unique Homo-Crystallization and Melting Behavior of Poly(L-lactic acid): Influence of Stereocomplex with Varied Structure

Homo-crystallization and melting behavior of poly(L-lactic acid) (PLLA) with poly(D-lactic acid) (PDLA) (≤10 wt.%) was studied. The different thermal history had been applied to exert structural variation on stereocomplex (SC). The PLLA/PDLA blend showed different crystallization and melting behavior when cooled from 250°C or 200°C. Double melting peaks were observed after the blend was cooled from 250°C. SC annealing at different temperatures exhibited significant effect for melt-crystallization of PLLA. Influence of initial melting condition before cooling was also investigated. The cold crystallization of amorphous blend initially was studied and some novel results had been observed.     

Influence of coagulation bath on morphology of cellulose membranes prepared by NMMO method

To control the morphology of cellulose membranes used for separation, they were prepared by the NMMO method using water, methanol, ethanol and their binary solution as coagulation baths. Morphologies of the surface and cross section of dry membranes were observed. The pore structure parameters of wet membranes were determined. By comparison, the process and mechanism of pore formation in dry membranes were suggested, and the relativity of cellulose crystal size to average pore diameter in wet membranes and their influences were discussed. The results show that the morphology of dry membranes is clearly varied with coagulation baths, while the porosity of wet membranes is almost constant. Porous structures can appear in the compact region of dry membranes due to swelling from water. These pores have a virtual effect on the average pore diameter of wet membranes. By changing the composition of coagulation baths, the microstructure of cellulose membranes in a dry or wet environment can be adjusted separately.     

Hemodialysis membranes prepared from poly(vinyl alcohol): Effects of the preparation conditions on the morphology and performance

Poly(vinyl alcohol) was employed for the preparation of hemodialysis membranes with and without the addition of acetic acid and poly(ethylene glycol) with the phase‐inversion process. Aqueous solutions of sodium sulfate and sodium hydroxide were chosen as coagulant baths. The performances of the membranes were estimated by the measurement of the removal of uremic toxins (urea, uric acid, and creatinine) from human blood serum. The morphologies of the membranes were investigated and correlated to the membrane performance. Increasing the poly(ethylene glycol) concentration in the polymer solutions resulted in porous, spongelike structures because of the higher polarity of the polymer solutions and the enhancement of the diffusion rate of the nonsolvent (sodium sulfate and sodium hydroxide) into the polymer solutions. The porous structures of the membranes enhanced the removal of uremic toxins. The presence of acetic acid, with greater ionization strength, resulted in higher electrostatic interactions between positive and negative ions in the coagulation baths and polymer solutions. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 104: 2490–2497, 2007     

Synergistic effect of poly(ethylene glycol) and graphene oxides on the crystallization behavior of poly(l‐lactide)

In this article, we report the combined effects of poly(ethylene glycol) (PEG) and/or graphene oxides (GOs) on the crystallization behavior of poly(l ‐lactide) (PLLA) under different crystallization conditions, such as nonisothermal crystallization, isothermal crystallization, and annealing‐induced cold crystallization. Differential scanning calorimetry (DSC), wide‐angle X‐ray diffraction, and polarized optical microscopy were used to study the crystallization kinetics and crystallinity to illustrate the effects of PEG and/or GOs on the crystallization behavior of PLLA. The results show that PEG functioned as a plasticizer and improved the chain mobility of /PLLA during crystallization and the GOs acted as efficient nucleation agents and accelerated the crystallization rate. Finally, both PEG and GOs improved the crystallization ability of PLLA. Importantly, the simultaneous addition of PEG and GOs led to a synergistic effect on the crystallization behavior of PLLA under all conditions. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 130: 3498–3508, 2013     

Cold‐crystallization behavior of poly(L‐lactide)/ACR blend films investigated by in situ FTIR spectroscopy

The cold crystallization behavior of poly (L ‐lactide) (PLLA) blend films modified by small amount of acrylic rubber particles (ACR) have been investigated by in situ Fourier‐transform infrared (FTIR) spectroscopy. During the isothermal cold crystallization, the crystallization rate of PLLA is greatly improved with addition of only 1 wt % ACR. However, for PLLA with 8 wt % ACR, the crystallization rate is slower than that of neat PLLA. The relative crystallinity of PLLA with the addition of 1–5 wt % ACR is obviously higher than that of the neat PLLA. For the PLLA blend film with 3 % ACR, the relative crystallinity reaches a maximum. It was found that the addition of ACR particles below 5% accelerated the cold crystallization nucleation process and made the cold‐crystallization rate of PLLA/ACR be quicker than that of neat PLLA. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013