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快速原型制造中的前期数据准备 总被引:1,自引:0,他引:1
介绍了快速原型技术的原理和实现过程,对快速原型制造中的前期数据准备工作,快速原型机的输入数据来源、三位模型数据的近似处理、三维模型数据切片处理作了详细讨论. 相似文献
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模型数据准备是快速原型制造的重要环节,本介绍了快速原型的技术原理以及反求工程、网络传输、CAD技术及切片技术在光固化快速原型制造的模型数据准备中应用的情况。 相似文献
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网络化制造为研制为主的制造企业(主生产单位)提供了一个快速制造平台,面对自身制造能力的不足,通过网络快速整合扩散企业的制造资源,实现主生产单位生产批量的快速扩充。针对扩散企业制造资源不同模型的问题,定义了统一的工艺制造资源模型。主生产单位再根据动态制造资源以及较强的工艺规划能力进行二次工艺设计,缩短了工艺生产准备时间,保证了外加工任务的质量,能够满足主生产单位快速响应制造的需要,也为网络化CAPP提供了一种新的思路。 相似文献
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提出了制造专用网(MVPN)的概念,然后以上海大学快速制造工程中心为例,建立了工感动CPC和MVPN的快速设计和制造一体化系统。该系统以CPC为产品数据和信息的集成平台,以MVPN为网络的安全保障,有效地解决了快速设计和快速制造中存在的瓶颈问题,进一步拓展了其应用领域,具有一定的理论和实用价值。 相似文献
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Bernhard Karpuschewski Konrad Schmidt Julia Prilukova Jozef Beňo Ildikó Maňková Nguyen Trong Hieu 《Journal of Materials Processing Technology》2013,213(11):1978-1988
Coating, as a form of tool edge preparation, changes the properties, geometry and roughness of the active parts of tool inserts. The performance of both uncoated and coated ceramics was tested in machining tests and the results were related to the tool edge and the machined surface as well as cost indices. The presented results show that tool edge preparation by coating does affect forces, tool wear and the machined surface, while friction force from scratch tests and the coating thickness and its hardness have been identified as being relevant to the results of machining tests. The relationship between the thickness of the surface layer and residual stress at the surface due to coating has been evaluated. Though the tool life of coated ceramics is shorter than that of cubic boron nitride, tool edge preparation by coating contributes to the reduction in machining costs due to the application of higher cutting speeds. 相似文献
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Effects of cutting angle,edge preparation,and nano-structured coating on milling performance of a gamma titanium aluminide 总被引:1,自引:0,他引:1
Paolo Claudio Priarone Stefania Rizzuti Luca Settineri Guido Vergnano 《Journal of Materials Processing Technology》2012,212(12):2619-2628
Gamma titanium aluminides are intermetallic alloys. Recently, they have been evaluated as important contenders for structural applications in the automotive and aerospace sectors. This is due to their excellent high-temperature performances and their significantly lower density compared to nickel-based superalloys. In this paper, an analysis of machinability of a gamma TiAl obtained via an electron beam melting (EBM) process is presented. The effects of tool geometry modifications, in terms of cutting tool angles and cutting edge preparation, were investigated. The reduction of radial rake angle and the drag finishing process for cutting edge preparation resulted in an increase of the tool life of the carbide end mills. Nanogradient tool coatings were also observed to affect tool wear during milling tests, and the results highlight that AlSiTiN coating performs better compared to CrAlSiN coating. A post-coating polishing treatment was also taken into account, and it allowed a further reduction of tool wear. The overall results indicate that the machinability of this difficult-to-cut material can be significantly improved by an adjustment of the cutting edge geometry, and by using an AlSiTiN coating system. 相似文献
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本文以某限位块模具型芯为例,利用生产浪费最小、能量消耗最低、污染排放最小的3D打印技术理念生产制造,打破了传统的模具设计与制造方法,从而可以实现绿色模具和快速模具制造。 相似文献
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The application of automated tool condition monitoring systems is very important for unmanned machining systems. Tool wear monitoring is a key factor for optimization of the cutting processes. Basically, tool wear monitoring systems can be subdivided into two classes: direct and indirect. Currently direct tool wear monitoring systems are most frequently based on machine vision by camera. Several approaches have been studied for tool wear detection by means of tool images, and an innovative statistical filter proved to be very efficient for worn area detection. A new approach has been implemented and tested in order to develop an automatic system for tool wear measurement. This new approach is described in this paper and the main topics related to tool wear monitoring using wear images have been discussed. 相似文献
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Sensorless tool failure monitoring system for drilling machines 总被引:3,自引:3,他引:3
Luis Alfonso Franco-Gasca Gilberto Herrera-Ruiz Rocío Peniche-Vera Ren de Jesús Romero-Troncoso Wbaldo Leal-Tafolla 《International Journal of Machine Tools and Manufacture》2006,46(3-4):381-386
It is well known that on-line tool condition monitoring has great significance in modern manufacturing processes. In order to prevent possible damages to the workpiece or the machine tool, reliable techniques are required providing an on-line response to an unexpected tool failure. Drilling is one of the most fundamental machining operations and two of the most crucial issues related to it are tool wear and fracture. During the spindle process, the motor driver current is related to the drill condition: power consumption is higher for a worn drill in comparison to a sharp drill for the same process. This difference in power consumption can be self-correlated to obtain the resulting waveform variance to provide a merit figure for tool condition. This paper describes a driver current signal analysis to estimate the tool condition by using the discrete Wavelet Transform in order to extract the information from the original cutting force, and through an autocorrelation algorithm evaluate the tool wear in the form of an asymmetry weighting function. The current is monitored from the motor driver to give a sensorless approach. Experimental results are presented to show the algorithm performance, a complete sensorless tool failure system which allows the detection of tool failure as a function of spindle current in real time. 相似文献
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机器人铣削加工技术是当前机器人技术发展的重要方向之一,而刀具轨迹的自动生成是实现机器人铣削加工的一个关键环节。以Open Cascade为几何造型技术开发平台,以改进的CC路径截面线法为轨迹生成方法,通过对约束面间距进行动态调整,改进了传统CC路径截面线法刀轨疏密不一致的问题,从而能够提高机器人铣削加工精度。在此基础上,开发出相应的CAD/CAM软件系统,实现了自由曲面精粗加工刀具轨迹的自动生成。最后,通过仿真和实验对生成的刀具轨迹进行了验证,验证了方法的可行性和准确性。 相似文献
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Tool life and performance are decisively determined by cutting edge geometry. An appropriate shape of the cutting edge improves wear resistance, tool life and process reliability. This paper reviews major developments in cutting edge preparation technologies and methods of cutting edge characterization. Moreover, the influences of cutting edge geometry on chip formation, material flow, as well as mechanical and thermal loads on the tool are discussed. The essential modeling and simulation approaches are presented. Effects on surface integrity are described. Finally, an overview of important perceptions for prospective research and development in this field is provided. 相似文献