High‐temperature strength and plastic deformation behavior of niobium diboride consolidated by spark plasma sintering

Bulk niobium diboride ceramics were consolidated by spark plasma sintering (SPS) at 1900°C. SPS resulted in dense specimens with a density of 98% of the theoretical density and a mean grain size of 6 μm. During the SPS consolidation, the hexagonal boron nitride (h‐BN) was formed from B₂O₃ on the powder particle surface and residual adsorbed nitrogen in the raw diboride powder. The room‐temperature strength of these NbB₂ bulks was 420 MPa. The flexural strength of the NbB₂ ceramics remained unchanged up to 1600°C. At 1700°C an increase in strength to 450 MPa was observed, which was accompanied by the disappearance of the secondary h‐BN phase. Finally, at 1800°C signs of plastic deformation were observed. Fractographic analysis revealed a number of etching pits and steplike surfaces suggestive of high‐temperature deformation. The temperature dependence of the flexural strength of NbB₂ bulks prepared by SPS was compared with data for monolithic TiB₂, HfB₂ and ZrB₂. Our analysis suggested that the thermal stresses accumulated during SPS consolidation may lead to additional strengthening at elevated temperatures.     

Phase decomposition of (Ti,Zr)(C,N) solid solutions prepared by spark plasma sintering

(Ti, Zr)(C, N) solid solutions with 10–90 mol% of ZrC were prepared by spark plasma sintering (SPS) using TiCN and ZrC powders as starting materials. The decomposition behavior of the (Ti, Zr)(C, N) solid solutions as a function of heat treatment temperature (1273–2173 K) was investigated. (Ti, Zr)(C, N) solid solutions with 20–80 mol% of ZrC were decomposed into TiCN-rich (Ti, Zr)(C, N) and ZrCN-rich (Zr, Ti)(C, N) phases when heat-treated in the temperature ranged from 1373 to 2173 K for 3.6 ks, respectively. After heat treatment, lamellar microstructure was formed with an orientation relationship of TiCN-rich (Ti, Zr)(C, N) {100} // ZrCN-rich (Zr, Ti)(C, N) {100}. The Vickers hardness and fracture toughness simultaneously increased with increasing heat-treatment temperature and showed the maximum values of 25.0 GPa and 2.5 MPa m^1/2, respectively, for Ti_0.5Zr_0.5C_0.75N_0.25 at the heat-treatment temperature of 1873 K.     

Mechanical and dielectric properties of 3D printed highly porous ceramics fabricated via stable and durable gel ink

A novel, efficient, versatile strategy was carried out to fabricate highly porous ceramic parts based on the combination of strong colloidal gel ink fabricated with high boiling point organic solvents and DIW technique. The preparation and optimization of inks and the effect of heating temperature on the phase composition, microstructure, mechanical properties and dielectric properties of ceramic parts were systematically investigated. The strong colloidal ink exhibits excellent ambient stability and printability. The sintering temperatures bring about the evolution of phases, structural mechanical properties and dielectric properties of ceramic parts. Ultimately, Si₂N₂O single wall ceramic parts with a frame density of 1.07?1.14 g/cm³ and an apparent porosity of 53.13 ± 1.29% were successful fabricated. The dielectric constant and dielectric loss of Si₂N₂O sample (1650℃) are only 4.24 and 0.0049, respectively. This strategy provides a reference for in-situ synthesis of high-performance porous ceramic components based on the DIW.     

Enhanced electrical conductivity of alumina/nano-carbon ceramic composite via iodine impregnation of gel-casted alumina body and reductive sintering

In this work, we present the fabrication of alumina/nano-carbon ceramic composite displaying enhanced electrical conductivity through facile iodine impregnation of gel-casted alumina body. Following the previously developed novel fabrication process of alumina/nano-carbon composite having a highly uniform nano-carbon network and superior semi-conductive properties via reductive sintering of gel-casted alumina body under inert atmosphere, we extended the process through the facile impregnation of gel-casted body in iodine solution resulting in enhancement of the amount of nano-carbon, graphitization degree, electrical conductivity and carrier density. The effect of iodine concentration on the properties of alumina/nano-carbon as well as the mechanism for enhanced electrical performance are also systematically investigated.