Numerical simulation of gas-solid flow in a novel spouted bed: Influence of row number of longitudinal vortex generators

The flow characteristics in a novel cylindrical spouted bed with spherical longitudinal vortex generators is numerically investigated by two-fluid model (TFM) with kinetic theory for granular flow, the longitudinal vortex technology is adopted in the spouted bed so as to strengthen the particles radial mixing between spout and annulus zones, the row number effect (1–3 rows) of longitudinal vortex generators (LVGs) on gas–solid flow behavior in three dimensional spouted beds was numerically simulated. The CFD results show that, longitudinal vortices can effectively increase particle volume fraction near annulus zone in the spouted bed, the maximum increase of particle volume fraction near annulus region is 183％, and the pressure drop in spouted beds increases with increasing of LVGs’ row number. There exists an optimal row number (equal 2) of LVGs, at witch the radial velocity of particle phase reaches maximum in the limited spouted bed space, the value of turbulent kinetic energy of gas phase in spouted bed can be significantly promoted by longitudinal vortex, espeically in the spout zone and near the annulus region. Also, the enhancement effect of multi-row LVGs on turbulent kinetic energy of gas phase decreases when the cross section height of spouted beds increases.     

Investigation of the influence of frictional viscosity regularization on quasi-static gas-solid flow predictions in a conical spouted bed with non-porous draft tube

The stress in the quasi-static particle flow is often modeled through the Mohr-Coulomb failure criterion. In the extension to complex three-dimensional flows, a granular viscosity is introduced through a tensorial rheology and the deviatoric frictional stress tensor is assumed aligned with the strain rate tensor. This granular viscosity is singular as the shear rate approaches zero, regardless of the local rheology. We discuss the influence of regularizing such a frictional viscosity on the particle circulation rate and other measured characteristics in a laboratory scale draft tube spouted bed. The friction between particles is modeled either with a constant Coulomb rheology or using a local particle pressure and strain-rate based friction known as $\mu \left(I\right)$-rheology. The predictions appear very dependent on the regularization parameter introduced by the method. The mean properties of the flow (e.g. circulation and pressure drop) monotonically converge towards the measurements when the regularization parameter tends to zero. In other respects, the two regularization models regarded in this study induced similar hydrodynamics within the spouted bed of interest. But the analysis of the conditional averages of the inertial number and the fraction of the solids in the quasi-static regime shows that the extent and staticity of the quasi-static region is sensitive to changes to the regularization parameter or regularization function.     

Particle dynamics in a multi-staged fluidized bed: Particle transport behavior on micro-scale by discrete particle modelling

This work studies the particle exchange rates in horizontal fluidized beds equipped with different weir designs between compartments. These particle exchange rates provide information on the axial dispersion of the solid material within the process. For this purpose discrete particle modelling (DPM) was used to determine the particle exchange on microscopic level. This method uses a coupled CFD-DEM approach to observe particle dynamics in a fluid field. The model was validated against exchange rates in a lab-scale setup as determined by Particle Tracking Velocimetry (PTV) with very good quantitative agreement, showing the suitability of the method for the evaluation of weir designs. Simulations were performed for different weir designs and under variation of the hold-up mass, the feed rate and gas velocity to predict their transport behavior in a pilot-scale 3D horizontal fluidized bed. The results indicate that the solids transport behavior is strongly dependent on the used weir design and the main driving force for the particle transport that can be influenced by the process conditions. The installation of weirs between two compartments induces a transport resistance, while the base type without the installation of a weir between the two chambers represents the fastest possibility for mixing the particles of a two-compartment system. It has been observed that the general trend shows higher particle recirculation rates for the overflow weir and base configuration (no weir), whereas the underflow and sideflow weir applications improve the solids transport through the horizontal fluidized bed.     

Experimental and modeling studies on mixing behavior of binary mixtures in a spout-fluid bed

Experimental and modeling studies have been performed to determine mixing characteristics of binary mixtures in a spout-fluid bed. Spherical glass beads of diameters (3.075, 1.7, 1.2, and 0.75?mm) and air as fluidizing medium have been used in the study. Effect of various system parameters, namely, initial static bed height, gas velocity, diameter ratio, mixture composition, and sampling time on mixing of binary particles has been experimentally investigated. A dimensionless correlation has been developed for mixing index. Mixing behavior has been modeled using artificial neural networks (ANNs). Training of ANN was performed using the Levenberg–Marquardt (LM) backpropagation algorithm to predict the mixing index. The predictions of the ANN were found to be in good agreement with the experimental results and predictions from developed correlations.     

Experimental study on fluidization characteristics of different-sized particles in a U-type reduction chamber

A novel fluidized bed reactor, which is an improvement of the loop seal, was applied successfully to iron ore reduction roasting. For this U-type reduction chamber, the fluid dynamic behaviors of different-sized particles were investigated via a cold experimental apparatus using the pressure measurement method in this study. The results showed that the measured U_mf of 71, 101 and 147 μm-sized particles were 0.033, 0.040 and 0.059 m/s, while the U_c were 0.167, 0.190 and 0.223 m/s, respectively, demonstrating that the decrease of particle size caused a rapid transition from both the fixed to bubbling regime, and the bubbling to turbulent flow regime. Under stable operation, the pressure drop, average solids holdup and axial nonuniformity index across the FC increased when particle size increased, along with the solids height and pressure drop gradient in the SC, though the differential pressure fluctuation decreased. These consequences indicated that larger particle size promotes the opportunity for particle mixing and contacting, accordingly increasing the preferential formation of the particle aggregation and deteriorating the reduction performance. These can provide guidelines for the regulation and control of industrial iron ore fluidized bed roasting.