Influence of Al2O3/SiO2 ratio in multicomponent LNAS glasses and glass-ceramics on the crystallization behavior,microstructure and mechanical performance

Transparent glass-ceramics containing eucryptite and nepheline crystalline phases were prepared from alkali (Li, Na) aluminosilicate glasses with various mole substitutions of Al₂O₃ for SiO₂. The relationships between glass network structure and crystallization behavior of Li₂O–Na₂O–Al₂O₃–SiO₂ (LNAS) glasses were investigated. It was found that the crystallization of the eucryptite and nepheline in LNAS glasses significantly depended on the concentration of Al₂O₃. LNAS glasses with the addition of Al₂O₃ from 16 to 18 mol% exhibited increasing Q⁴ (mAl) structural units confirmed by NMR and Raman spectroscopy, which promoted the formation of eucryptite and nepheline crystalline phases. With the Al₂O₃ content increasing to 19–20 mol%, the formation of highly disordered (Li, Na)₃PO₄ phase which can serve as nucleation sites was inhibited and the crystallization mechanism of glass became surface crystallization. Glass-ceramics containing 18 mol% Al₂O₃ showed high transparency ～84% at 550 nm. Moreover, the microhardness, elastic modulus and fracture toughness are 8.56 GPa, 95.7 GPa and 0.78 MPa m^1/2 respectively. The transparent glass-ceramics with good mechanical properties show high potential in the applications of protective cover of displays.     

Al2O3 triggered in-situ crystallization of Gd3Al2Ga3O12 in glass and enhancement in magnetic and Faraday rotating properties

Nanocrystals doped transparent glasses or glass ceramics have shown promising tunable magnetic and magneto-optical performance. In this study, the Al₂O₃-induced in-situ crystallization of Gd₃Al₂Ga₃O₁₂ in tellurite glass was reported. 10–20 nm-cubic Gd₃Al₂Ga₃O₁₂ (Ia3d space group) nanocrystals formed in tellurite glass with Al₂O₃ content ≤ 0.75 mol% by 400 °C-heat treatment. When Al₂O₃ content in glass was higher than 0.75 mol%, excessive Al₂O₃ triggered the crystallization of orthorhombic GdAlO₃ (Pnma) in which the Gd and Al ions existed as octahedral GdO₈ and AlO₆ units at a temperature higher than 398 °C. The in-situ crystallization influenced the glass network structure, broke the linkage of tetrahedral TeO₄, and BO₄, and formed trigonal pyramids TeO₃ and BO₃ instead. At the same time, nuclear magnetic resonance spectra revealed the conversion of AlO₄→ AlO₆, GaO₄→ GaO₆, and the changes from bridging oxygen to non-bridging oxygen as well. From energy-dispersive X-Ray analysis, Gd³⁺ clusters were observed, leading to the ferromagnetism of glass. Electron paramagnetic resonance spectra witnessed an enhancement of the Zeeman effect which is the reason for the improvement of Faraday rotation. Tellurite glass with 0.75 mol% Al₂O₃ after 400 °C-annealing (A75) showed a giant Verdet constant of 93 rad/T.m at 633 nm which is superior to most of the values from the literature.     

Magnetic and bioactive properties of MnO2/Fe2O3 modified Na2O-CaO-P2O5-SiO2 glasses and nanocrystalline glass-ceramics

Glass and in-situ nanocrystalline glass-ceramics of compositions 45SiO₂-25CaO-10Na₂O-5P₂O₅-xFe₂O₃-(15-x) MnO₂ are investigated for their magnetic and in-vitro bioactive properties. The ferrimagnetic character is observed in the high Fe₂O₃ containing in-situ nanocrystalline glass-ceramics. Saturation magnetization and coercivity increases with Fe₂O₃. After soaking in the simulated body fluid (SBF), the powdered as well as the bulk glasses and glass-ceramics are investigated using various characterization techniques. The presence of MnO₂ increases the leaching of Na⁺ ions from the glasses and also attracts the Ca²⁺ cations from the SBF as compared to Fe₂O₃ containing nano-crystalline glass-ceramics. It also increases the tendency to form hydroxyl apatite (HAp) layer. Microwave Plasma Atomic Emission Spectroscopy (MP-AES), Fourier Transform Infrared (FTIR) spectra, X-ray diffraction and Scanning electron micrographs (SEM) after soaking in the SBF confirm the HAp formation on the surface of all the glasses and glass-ceramics. Urbach energy also indicates the structural modifications on the surfaces of the glass and glass-ceramics after soaking in the SBF.     

Effect of ZnO/K2O ratio on the crystallization sequence and microstructure of lithium disilicate glass-ceramics

The effect of ZnO/K₂O (Z/K) ratio on the crystallization sequence and microstructure of lithium disilicate (Li₂Si₂O₅: LS2) glass-ceramics was carefully investigated for the SiO₂-Li₂O-K₂O-ZnO-P₂O₅ system. The Z/K ratios of precursor glasses were varied from 0 to 3.5 while the nucleating agent of P₂O₅ and glass modifiers of ZnO plus K₂O were fixed to have 1.5 and 4.5 mol% relative to LS2, respectively. For the samples prepared by two-stage heat treatments of 500 °C for 1 h and 800 °C for 2 h in air, the LS2 nucleation rate was increased with increasing the Z/K ratio due to the variation in crystallization sequence from type II (Li₂SiO₃: LS) to type I (LS + LS2) in addition to an amorphous phase separation in base glass. Consequently, with increasing the Z/K ratio, the LS2 crystalline phase within the glass matrix continuously changed from larger acicular ones to smaller equiaxed ones.     

Effect of Bi2O3 content on sintering and crystallization behavior of low-temperature firing Bi2O3–B2O3–SiO2 glasses

The sintering behavior of a Pb-free Bi₂O₃–B₂O₃–SiO₂ glass system was examined as a function of Bi₂O₃ content. The glass transition temperature and the crystallization temperature of the glasses decreased with different decreasing gradients as the Bi₂O₃ content increased. The change in temperature affected the sintering behaviors of the glasses. In the case of the 40 mol% Bi₂O₃ addition, large pore accompanied over-firing phenomenon was observed when the sample was sintered over the optimum sintering temperature. However, over-firing was not observed in the sample with 45 mol% of Bi₂O₃ because of the crystallized phases during sintering. When the Bi₂O₃ content was 50–55 mol%, the crystallization temperature became lower than the glass transition temperature, which resulted in the crystallization of glass and it hindered densification.     

High-performance microwave dielectric glass-ceramic with fine secondary structure for ULTCC application

x ZnO- (100-x) B₂O₃ (x = 45–64 mol%) glass-ceramics for ULTCC applications were prepared via the solid-state reaction method, and their crystallization behavior, sintering mechanism, microstructure and microwave dielectric properties were investigated. In this work, the zinc boron binary glasses can be formed in the range of 45–73 mol% ZnO content, and the glass with 55 mol% ZnO content has the highest glass-forming ability. The Zn₄B₆O₁₃ crystal is formed in binary ZnO-B₂O₃ glass at 640 °C, which is much lower than that in ceramics. The glass-ceramics exhibit large grains with 5 ～ 10 µm consisting of fine and uniform secondary structures. The precipitation of Zn₄B₆O₁₃ crystal and the refinement secondary structure improves the microwave dielectric properties. The 55 ZnO - 45 B₂O₃ glass-ceramic sintered at 640 °C for 5 h exhibits the optimum microwave dielectric properties of ε_r = 6.09, Q×f = 20,389 GHz, τ_f = 14 ppm/°C, and also high Vickers hardness of 625 kgf/mm² and good chemical compatibility with Ag or Al electrode, which is a good candidate for ULTCC substrate materials.     

Preparation of transparent Bi2O3-ZnO-B2O3 glass by conventional sintering at low temperatures

Glass components fabricated by the sintering route have wide-ranging applications. However, one issue is that the crystallization tendency of glass powders often leads to residual pore-glass interfaces and crystal-glass interfaces, thereby causing strong light scattering and rendering the sintered glass opaque. This issue is particularly pronounced in glasses with a low glass transition temperature (T_g) due to their weak bonding and thus high crystallization tendency. In the present study, a Bi₂O₃-ZnO-B₂O₃ glass with a low T_g of 364°C was fabricated using the conventional sintering method to explore whether transparent glass materials can be obtained. The temperature range of crystallization of the glass powders was analyzed using differential scanning calorimetry. X-ray diffraction was employed to analyze the crystalline phases formed in the sintered glasses. The microstructure of the sintered glasses was examined using scanning electron microscopy. The optical transmittance of the sintered glasses was measured using ultraviolet-visible spectroscopy. The results show that transparent sintered glasses with the highest transmittance of 54% at the wavelength of 650 nm can be obtained by using a coarser initial particle size, lower forming pressure, and an appropriate sintering temperature/time (430°C/30 min). It is suggested that this combination of processing parameters can suppress glass crystallization while maintaining a low glass viscosity during sintering.     

Effect of ZnO on the crystallization behavior and properties of SiO2–CaO–Al2O3–Fe2O3 glass-ceramics prepared from simulated secondary slag after reduction of copper slag

The feasibility of preparing low-cost glass-ceramics from Zn-containing dust and secondary molten slag generated during the carbothermal reduction of copper slag was investigated. Analytical-grade agents, such as ZnO, Fe₂O₃, SiO₂, CaO, and Al₂O₃, were used to simulate the dust and secondary slag. The effect of ZnO content on the crystallization behavior, structure, and mechanical properties of the glass-ceramics was investigated through X-ray diffraction analysis, scanning electron microscopy-energy dispersive spectrometry, differential scanning calorimetry, Fourier transform infrared spectroscopy, and Raman spectroscopy. The results showed that with increased ZnO content from 0 to 6 wt%, the crystallization activation energy of base glass increased from 386.05 to 425.89 kJ/mol. Meanwhile, the average value of the crystal growth index increased from 1.91 to 4.10, and the highest crystallization rate of the glass-ceramics increased from about 1.44 to 23.11 mm³/min. The increased ZnO in glass-ceramics promoted the precipitation of gehlenite, but inhibit the crystallization of anorthite. When the ZnO content was 6 wt%, the comprehensive properties of the glass-ceramics were better; the flexural strength, microhardness, volume density, water absorption rate, and open porosity were 58.67 MPa, 738.35 HV, 2.92 g/cm³, 0.44% and 1.27%, respectively.     

Preparation of infrared transparent YAG-based glass-ceramics with nano-sized crystallites

Transparent YAG-based glass-ceramics were prepared by a novel method called amorphous sintering followed by controlled crystallization (ASCC) from the compositions of 62.5Al₂O₃–(37.5 ? x)Y₂O₃–xLa₂O₃ (in molar ratio, x = 5, 7, 10 and 20). The stability of the YAG glass was improved by the incorporation of La₂O₃, which increased the activation energy for crystallization. With 10 mol% La₂O₃, bulk YAG glass was prepared by hot-pressing and showed an infrared transmittance of 66%. The YAG glass was converted into glass-ceramics by post annealing at 875 °C for 5 h for controlled crystallization. The obtained glass-ceramic sample showed a crystallite size of 20–50 nm and an infrared transmittance of 60%. With increasing annealing time, the crystallites grew up quickly, resulting in a significant decrease in transparency. In the hot-pressed glass, nano-sized YAG nuclei (～5 nm) were found, which were probably responsible for the crystallization behavior observed at temperatures (e.g. 875 °C) below the onset crystallization temperature.     

High-strength,translucent glass-ceramics in the system MgO-ZnO-Al2O3-SiO2-ZrO2

In a MgO/Al₂O₃/SiO₂/ZrO₂ glass-ceramic MgO was substituted by equimolar ZnO concentrations. The effect of this substitution on the crystallization behavior, the microstructure and the mechanical properties of the glass-ceramics was studied. The crystal phases and the microstructure were analysed by X-ray diffraction and scanning electron microscopy. Tetragonal ZrO₂, a high-/low-quartz solid solution (high-/low-QSS) and spinel/gahnite were observed in the entire bulk of the glass-ceramics. Additionally, indialite or cristobalite are detected at the surface of some glass-ceramics. The substitution of small ZnO concentrations induces an increasing low-QSS concentration and hence higher microhardness and Young’s modulus. By contrast, higher ZnO concentrations lead to a liquid/liquid phase separation in the glass. Moreover, spinel/gahnite is the main crystal phase and the concentration of the low-QSS is smaller in theses glass-ceramics which also do not show as good mechanical properties. However, the biaxial flexural strength of the glass-ceramics is not notably affected by the ZnO concentration.     

Effect of MgO/Al2O3 ratio on the crystallization behaviour of Li2O–MgO–Al2O3–SiO2 glass-ceramic and its wettability on Si3N4 ceramic

The composition governs the crystallization ability, the type and content of crystal phases of glass-ceramics. Glass-ceramic joining materials have generated more research interest in recent years. Here, we prepared a novel Li₂O–MgO–Al₂O₃–SiO₂ glass-ceramic for the application of joining Si₃N₄ ceramics. We investigated the influence of the MgO/Al₂O₃ composition ratio on microstructure and crystallization behaviour. The crystallization kinetics demonstrated that the glasses had excellent crystallization ability and high crystallinity. β-LiAlSi₂O₆ and Mg₂SiO₄ were precipitated from the glass-ceramics, and the increase of MgO concentration was conducive to the precipitation of Mg₂SiO₄. Among the glass-ceramic samples, the thermal expansion coefficient of LMAS2 glass-ceramic was 3.1 × 10^?6/°C, which was very close to that of Si₃N₄ ceramics. The wetting test showed that the final contact angle of the glass droplet on the Si₃N₄ ceramic surface was 32° and the interface was well bonded.     

Crystallization behaviour and properties of BaO-CaO-B2O3-SiO2 glasses and glass-ceramics for LTCC applications

The influence of BaO content (up to 15?mol%) on the crystallization behaviour, structure, thermal properties and microwave dielectric properties of the BaO-CaO-B₂O₃-SiO₂ glasses and glass-ceramics system was investigated. The glasses were produced by melting at 1400?°C and quenching into water, and the glass-ceramics were produced via heat treatment at temperatures between 750 and 800?°C. The results of X-ray diffraction analysis showed that increasing the BaO content raised the resistance of the glass against crystallization and favoured the transformation of β-CaSiO₃ and α-CaSiO₃ phases, which crystallized in the Ba-free and in low BaO content compositions, into SiO₂ and Ba₄Si₆O₁₆, which crystallized in compositions with higher concentrations of BaO. The BaO content had little influence on the glass transition temperature (T_g) and the linear coefficient of thermal expansion (CTE), but strongly reduced the softening point (T_s). Even the addition of BaO as minor additives resulted in a dramatic reduction of the T_s; for example, the T_s decreased from 902?°C for the Ba-free composition to 682?°C for the BaO-containing one (5%). Low values of the dielectric constant (5.9?≤?ε_r ≤?6.63) and dielectric loss (1.12?×?10^?3 ≤?tanδ?≤?3.15?×?10^?3) were measured.     

Influence of Al2O3 and B2O3 on Sintering and Crystallization of Lithium Silicate Glass System

This article reports on the effect of Al₂O₃ and B₂O₃ added as dopants on the preparation of glass‐ceramics (GCs) belonging to the lithium silicate glass system. The GCs are prepared by sintering route using glass powders. The reasons for the crystallization of the metastable crystalline phase lithium metasilicate (LS) are discussed and the impact of the dopants on the thermodynamics and kinetics of crystallization is investigated. The addition of dopants modifies the thermodynamic equilibrium of the system and this change is mainly entropy driven and also slowdown the kinetics of crystallization. Differential thermal analysis and hot‐stage microscopy are employed to investigate the glass‐forming ability, sintering, and crystallization behavior of the studied glasses. The crystalline phase assemblage studied under nonisothermal heating conditions in the temperature range of 800°C–900°C in air. Well sintered and dense glass‐ceramics are obtained after sintering of glass powders at 850°C–900°C for 1 h featuring crystalline phase assemblage dominated by lithium disilicate (LS₂).     

The Effects of Co2O3 Addition on Crystallization,Microstructure and Properties of Cordierite-Based Glass-Ceramics

The Co₂O₃ doped MgO-Al₂O₃-SiO₂-B₂O₃ (MASB) glass-ceramics were successfully fabricated by traditional melt quenching method and the following heat treatment. The effect of Co₂O₃ addition on crystallization behavior, glass networks, microstructure and physical properties was investigated by differential scanning calorimetry (DSC), X-ray diffraction (XRD), Fourier transform infrared absorption spectra (FTIR) and scanning electron microscopy (SEM) measurements. The results show that the metastable phase μ-cordierite and α-cordierite precipitated from the parent glass during the thermal treatment process. With the increase of Co₂O₃ content, the crystallization tendency of the parent glass increased, and the addition Co₂O₃ favored the transformation from μ-cordierite to α-cordierite. Meanwhile, the grain size of glass-ceramics increased obviously, Simultaneously, the mechanical strength of glass-ceramics increased first and then decreased, while the thermal expansion coefficient decreased. Glass-ceramic with excellent thermal and physical properties were prepared by adding 0.1 mol% Co₂O₃ content and then crystallizing it at 1020 ^∘C for 3 h.

     

Optical properties,thermal stability,and forming region of high refractive index La2O3–TiO2–Nb2O5 glasses

The high refractive index La₂O₃–TiO₂–Nb₂O₅ glasses were prepared by containerless processing, and the glass‐forming region was determined. The refractive index showed the range from 2.20 to 2.32, and the values were much higher than those of most optical glasses. The completely miscible 30LaO_3/2–(70?x)TiO₂–xNbO_5/2 (0 ≤ x ≤70) system was fabricated to study the compositional dependence of refractive index and optical transmittance. The crucial determinants of the refractive index of oxide glasses, oxygen molar volume, and electronic polarizability of oxygen ions were calculated. The principle of additivity of glass properties was suitable for the calculation of refractive index between glass and compositional oxides. All the glasses were colorless and transparent in the visible to 6.5 μm middle infrared (MIR) region. These results are useful for designing new optical glasses with high refractive index and low wavelength dispersion in wide optical window.     

Understanding the structure,thermal, and optical properties in Al2O3-incorporated La2O3-TiO2-Nb2O5 glasses

Glasses in the 30La₂O₃-40TiO₂-30Nb₂O₅ system are known to have excellent optical properties such as refractive indices over 2.25 and wide transmittance within the visible to mid-infrared (MIR) region. However, titanoniobate glasses also tend to crystallize easily, significantly limiting their applications in optical glasses due to processing challenges. Therefore, the 30La₂O₃-40TiO₂-(30−x) Nb₂O₅-xAl₂O₃ (LTNA) glass system was successfully synthesized using a aerodynamic containerless technique, which improves glass thermal stability and expands the glass-forming region. The effects of Al₂O₃ on the structure, thermal, and optical properties of base composition glasses were investigated by XRD, DSC, NMR, Raman spectroscopy, and optical measurements. DSC results indicated that as the content of Al₂O₃ increased, the thermal stability of the glasses and glass-forming ability increased, as the 30La₂O₃-40TiO₂-25Nb₂O₅-5Al₂O₃ (Nb-Al-5) glass obtained the highest ΔT value (103.5°C). Structural analysis indicates that the proportion of [AlO₄] units increases gradually and participates in the glass network structure to increase connectivity, promoting more oxygen to become bridging oxygen and form [AlO₄] tetrahedral linkages to [TiO₅] and [NbO₆] groups. The refractive index values of amorphous glasses remained above 2.1 upon Al₂O₃ substitution, and a transmittance exceeding 65% in the visible and mid-infrared range. The crystallization activation energies of 30La₂O₃-40TiO₂-30Nb₂O₅ (Nb-Al-0) and Nb-Al-5 glasses were calculated to be 611.7 and 561.4 kJ/mol, and the Avrami parameters are 5.28 and 4.96, respectively. These results are useful to design new optical glass with good thermal stability, high refractive index and low wavelength dispersion for optical applications such as lenses, endoscopes, mini size lasers, and optical couplers.     

Effect of Ta2O5 addition on the structure,crystallization mechanism,and properties of CaO–B2O3–SiO2 glasses for LTCC applications

CaO–B₂O₃–SiO₂–Ta₂O₅ (CBST) glass-ceramics, with different Ta₂O₅ content, (up to 6 mol%), have been prepared by using glass melt quenching followed by heat treatment between 800 and 880 °C. The Fourier Transform Infrared (FTIR) results showed that the stronger the attraction of Ta⁵⁺ to the oxygens in the BO₃^3? and SiO₃^2? structures, the more easily the B–O and Si–O bonds will be destroyed. The underlying reason is most probably the high field strength of Ta⁵⁺, which results in a weakening of the vibration intensities of the [BO₃] and [SiO₄] units. Moreover, the Differential Scanning Calorimetry (DSC) results showed that the softening point (T_g), crystallization starting temperature (T_c1), and exothermic crystallization peak temperature (T_p1), of the CaSiO₃ phase, shifted to higher values with the addition of Ta₂O₅. Also, the crystallization activation energy (E_a) and the glass stability factor (ΔT) of the CaSiO₃ phase increased, which indicated that the CaSiO₃ phase of the glass became inhibited by the addition of Ta₂O_5. It was, thus, obvious that there was a need of glass characterization. The results of the crystallization kinetics showed that the critical cooling rate decreased with the addition of Ta₂O₅, which indicated that the viscosity of the system had increased. The CBST glass-ceramics, containing 1 mol% Ta₂O_5, that were sintered at 875 °C for 15 min showed excellent dielectric properties: ε_r = 6.22 and tanδ = 1.19 × 10^?3 (1 MHz). To sum up, CaO–B₂O₃–SiO₂–Ta₂O₅ glass-ceramics are potential low temperature co-fired ceramic substrate materials.     

Effect of substitution of ZrO2 by SnO2 on crystallization and properties of environment-friendly Li2O–Al2O3–SiO2 system (LAS) glass-ceramics

In this study, a transparent and environmentally friendly Li₂O–Al₂O₃–SiO₂ (LAS) glass-ceramic was prepared by melt-quenching and two-step heat treatment. The influence of the substitution amount of ZrO₂ by SnO₂ on the crystallization, microstructure, transparency, and mechanical properties of LAS glass and glass-ceramics was investigated by means of differential scanning calorimetry (DSC), X-ray diffraction (XRD), scanning electron microscopy (SEM), X-ray photoelectron spectroscopy (XPS), Ultraviolet–visible Spectrophotometer, three-point bending strength test, and microhardness test. The results indicate that the main crystalline phase of LAS glass ceramics was a β-quartz solid solution when heat treated at 780 °C for 2 h and 870 °C for 1.5 h. When the substitution amount of ZrO₂–SnO₂ increased from 0.4 mol% to 2.5 mol%, the grain size and thermal expansion coefficient of LAS glass-ceramics first decreased and then increased, and the crystallinity first increased and then decreased. When the substitution amount of ZrO₂–SnO₂ was 0.8 mol%, the transparency of the LAS glass-ceramics was maximum, the bending strength was 96 MPa, and the Vickers hardness was 10.9 GPa.     

Gel-derived SiO2–CaO–P2O5 bioactive glasses and glass-ceramics modified by SrO addition

The effect of SrO substitution for CaO in two sol–gel glasses with different chemical compositions (mol%) A2Sr: (54−x)CaO–xSrO–6P₂O₅–40SiO₂ and S2Sr: (16−x)CaO–xSrO–4P₂O₅–80SiO₂ (x=0, 1, 3 and 5) stabilized at 700 °C on their structure (XRD, FTIR) and bioactive properties (SBF test) was investigated. Preliminary in vitro tests using human articular chondrocytes of selected A2Sr glass were also conducted. Moreover, the subject of this study was to detect the changes on material properties after heat treatment at 1300 °C. The results show that the effect of strontium substitution on structure, bioactivity and crystallization after treatment at both the above temperatures strongly depends on CaO/SiO₂ molar ratio. The presence of 3–5 mol% of strontium ions creates more expanded glass structure but does not markedly affect crystallization ability after low temperature treatment. Sintering at 1300 °C of A2 type glasses results in crystallization of pseudowollastonite, hydroxyapatite and also Sr-substituted hydroxyapatite for 3–5 mol% of SrO substitution. The increase of strontium concentration in silica-rich materials after sintering leads to appearance of calcium strontium phosphate instead of calcium phosphate. Bioactivity evaluation indicates that substitution of Sr for Ca delays calcium phosphate formation on the materials surface only in the case of silica-rich glasses treated at 700 °C. Calcium-rich glasses, after both temperature treatments, reveals high bioactivity, while crystal size of hydroxyapatite decreases with increasing Sr content. High temperature treatment of high-silica glasses inhibits their bioactivity. Preliminary in vitro tests shows Sr addition to have a positive effects on human articular chondrocytes proliferation and to inhibit cell matrix biomineralization.     

Sintering behavior,structure and dielectric properties of CuO-ZnO-MgO-B2O3 glass-ceramics for ULTCC applications

High performance ultra-low temperature co-fired ceramic (ULTCC) materials were prepared from CuO- MgO- ZnO- Al₂O₃- B₂O₃- Li₂O glass-ceramics. The sintering behaviors, crystalline phase evolution, microstructure and dielectric properties, as well as their compatibility with Ag and Al electrodes, were investigated. With the suitable substitution of MgO for ZnO, the dielectric properties of glass-ceramics were improved. It is mainly associated with the fine microstructure, highly crystallinity, and decrease in tetrahedral distortion in the crystal lattice. All the glasses completed the densification at 575–600 °C, and ZnB₄O₇ is the only crystalline phase precipitated from the glasses. Moreover, the glass-ceramic with 1 wt% MgO sintered at 575 °C for 5 h, exhibited low relative permittivity ~ 7.1 and low dielectric loss ~ 6.40 × 10^?4. And the glass-ceramic with 4 wt% MgO sintered at 600 °C for 5 h, also displayed low relative permittivity ~ 7.1 and low dielectric loss ~ 5.77 × 10^?4. Both two glasses have good sintering compatibility with silver and aluminum electrodes, which provided high potential for ULTCC application.