Heat transfer and bubble characteristics in a fluidized bed with immersed horizontal tube bundle

The effect of gas velocity on the average and local heat transfer coefficients between a submerged horizontal tube (25.4 mm-OD) and a fluidized bed has been determined in a fluidized-bed-heat-exchanger (0.34×0.50×0.6 m-high) of silica sand particles. The heat transfer coefficients and the properties of bubble and emulsion phases were simultaneously measured at the same location around the tube circumference by thermocouples and an optical probe. The average heat transfer coefficient (h_avg) exhibits a maximum value with variation of gas velocity (U_g). The local heat transfer coefficient (h_i) exhibits maximum values at the side of the tube (0°). Bubble frequency (f_b) increases and the emulsion contacting time (t_e) decreases with increasing U_g. The h_i increases with increasing f_b and decreasing t_e. The f_b exhibits higher values and t_e is shorter at the bottom (under each side) than those at the top section of the tube. The t_e and bubble fraction (δ_b) have been correlated with Froude number. The predicted h_avg values of small particles based on the packet renewal model and the emulsion contacting characteristics around the tube well accord to the experimental data.     

The Imaginary Plane Mothod of Radiation Heat Transfer in The Freeboard of Atmospheric Bubbling Fluidized Bed Boiler

An imaginary plane method for calculation of radiative heat trensfer and its application in the freeboard of AFBC boiler is presented in this paper. The combustion reaction and particle concentration are taken into account in this method. With is method, one-dimensional freeboard model for radiative heat transfer has been made. Results from this model have been compared with the experimental results of a 130 t/h AFBC boiler. The distribution of flue gas temperature and heat flux at the waterwell are obtained. It is shown that this model has the advantage of good accuracy and requiring less computation time. The applicability of the predicted results in the AFBC boiler design and operation was also discussed.     

褐煤在鼓泡流化床和循环流化床燃烧的汞迁移试验研究

对褐煤在小型电加热鼓泡流化床和小型电加热循环流化床中燃烧时的汞迁移特性进行了对比试验研究,重点考察了不同燃烧工况对汞迁移特性的影响。试验结果表明,炉膛温度和给煤量增加,鼓泡流化床和循环流化床的烟气总汞HgT均增加,飞灰颗粒汞含量Hg(p)均减少,并且循环流化床的烟气总汞HgT值均低于相同燃烧工况的鼓泡流化床值,循环流化床的飞灰颗粒汞含量Hg(p)值均高于相同燃烧工况的鼓泡流化床的值;流化风速增加,循环流化床的烟气总汞HgT减少,飞灰颗粒汞含量Hg(p)增加,鼓泡流化床烟气总汞HgT增加,飞灰颗粒汞含量Hg(p)减少。     

Heat transfer characteristics in a small-scale fluidized bed boiler

Heat transfer characteristics in a small-scale fluidized bed boiler (2MW_th) were studied using lignite and corn cob as fuels. Depending on air velocity, the heat transfer rates from bed to water membrane wall and from hot flue gas to convective tube bank were in the ranges 75–55% and 25–45% of the total heat absorbed by the boiler, respectively. At designed capacity, the heat transfer flux based on bed cross sectional area and on water membrane wall area were about 0·45 and 0·15 MWm⁻², respectively. Under the conditions studied, it was found that the overall heat transfer coefficient between bed and water membrane wall was 100–300 W m⁻² K⁻¹, whereas that between flue gas and convective tube bank was 10–30 Wm⁻² K⁻¹. The study of heat transfer to a horizontal tube immersed in the bed as well as placed in the freeboard region were also studied. The effective heat transfer coefficients were found to be 300–800 W m⁻² K⁻¹ for in-bed tube and 30–150 W m⁻² K⁻¹ for the freeboard region, depending on air velocity. Comparison of these data with those predicted by both modelling and correlation reported in the literature was also made. For the immersed tube, good agreement was observed for low air velocity, while at high air velocity the experiment produced results twice those estimated from modelling and correlation. For the freeboard region, the model gave a fair prediction.     

Heat transfer in a large-scale circulating fluidized bed boiler

Heat transfer of a furnace in a large-scale circulating fluidized bed (CFB) boiler was studied based on the analysis of available heat transfer coefficient data from typical industrial CFB boilers and measured data from a 12 MW_e, a 50 MW_e and a 135 MW_e CFB boiler. The heat transfer of heat exchanger surfaces in a furnace, in a steam/water cooled cyclone, in an external heat exchanger and in the backpass was also reviewed. Empirical correlation of heat transfer coefficient was suggested after calculating the two key parameters, solids suspension density and furnace temperature. The correlation approach agrees well with the data from the large-scale CFB boilers. __________ Translated from Journal of Power Engineering, 2006, 26(3): 305–310 (in Chinese) [译自: 动力工程]     

鼓泡流化床污泥焚烧排放特性研究

为了解污泥鼓泡流化床焚烧排放特性,利用0.5 MW鼓泡流化床进行了焚烧深圳某污水厂污泥的试验。研究了在不同温度下污泥焚烧的污染物排放特性,结果表明,流化床高温(900℃)焚烧污泥可以有效地抑制二恶英等污染物的产生,焚烧排放物均能够达到《GB 18485-2001》中规定的生活垃圾控制标准。     

Heat transfer on tube bundles embedded horizontally in a liquid‐fluidized bed

Heat transfer on tube bundles embedded horizontally in a liquid‐fluidized bed was investigated experimentally. In the experiment, a total of 5 kinds of tube bundles in an equilateral triangular staggered arrangement, including a single tube, was used. Tested particles were of glass and ceramics, and their diameter range was from 2.1 to 6.0 mm. It was found that the distribution of local heat transfer coefficients around a tube depends not on the kind of particles, but on the tube pitch only, when a good fluidizing condition is maintained. Based on the experimental data, a new method was proposed to predict average heat transfer coefficient, which can be applicable for tube bundles having a tube pitch to diameter ratio of 1.2 to infinity (single tube). © 2005 Wiley Periodicals, Inc. Heat Trans Asian Res, 34(2): 85–98, 2005; Published online in Wiley InterScience ( www.interscience.wiley.com ). DOI 10.1002/htj.20048     

Heat transfer characteristics in a pulsating fluidized bed in relation to bubble characteristics

A pulsating fluidized bed is operated with two sequential durations designated as an on‐period with injecting fluidization gas and an off‐period without it. The heat transfer coefficient between a vertically immersed heater and bed in a pulsating fluidized bed is measured under various pulse cycles and fluidized particles. The obtained results are compared with those in a normal fluidized bed with continuous fluidization air injection. The relationship between heat transfer coefficients and bubble characteristics, evaluated using a digital video camera, has also been investigated. For certain fluidized particles and operating pulse cycles, the fluidization of particles and the increment of heat transfer coefficients can be obtained under a mean air velocity based on a pulse cycle duration smaller than the minimum fluidization air velocity in a normal fluidized bed. Under the pulse cycles where a static bed through the whole bed is formed in the off‐period duration, the improved heat transfer rate over that in a normal fluidized bed can be measured. This may be attributed to large bubble formation. As heat transfer in the pulsating fluidized bed is obstructed with increasing time to keep a static bed due to the excessive off‐period duration, it is indicated that there is an optimum off‐period duration based on the heat transfer rate. © 2002 Wiley Periodicals, Inc. Heat Trans Asian Res, 31(4): 307–319, 2002; Published online in Wiley InterScience ( www.interscience.wiley.com ). DOI 10.1002/htj.10038     

细颗粒木屑在鼓泡流化床中流化速度的研究

流化床气化反应器是生物质能源热化学转化反应的关键设备,流化条件的控制和确定,直接影响到转化反应的质量和效率.试验研究了在分布板开孔率为2%～4%,以粒径d＜0.28 mm的细颗粒木屑为原料,床层高度为0.4D,0.8D,1.2D,1.6D,2.0D(D=183 mm,D为有机玻璃管内径)的冷态条件下木屑的流化速度变化情况.结果表明:以木屑为原料,分布板开孔率和床层高度对细颗粒木屑的临界流化速度的影响不大.     

Modelling heat transfer in a circulating fluidized bed

A model for the bed-to-wall heat transfer under low temperature condition in a circulating fluidized bed (CFB) was developed based upon a simplified cluster renewal concept. The age of clusters in contact with the wall at different locations along the height of the CFB was estimated as the weighted average age considering their formation and disintegration. One set of experimental data on heat transfer in a 4.5-metre high, 0.15-metre diameter CFB under low temperature condition (67–77°C) was chosen for comparison with prediction of local heat transfer coefficient. The experimental observation and prediction have shown a qualitative agreement.     

A study on heat transfer for immersed tube in internally circulating fluidized bed

INTRODUCTIONThemethodhowtodealwiththedomesticandindustrialwasteswithoutfurthercontaminationisoneofthemostimportantenvironmentalissues.Fluidizedbedcombustor(FBC)hasadvantagesofhighcombustionefficiency)lowpollution,convenienceinpreprocessingbeforefedin...     

Axial and radial heat transfer studies in a circulating fluidized bed

The axial and radial variation of the heat transfer coefficient in a circulating fluidized bed riser column, and the effect of operating parameters thereon, are investigated. The experimental set-up consists of a riser column of 102 mm×102 mm in bed cross-section, 5·25 m in height with a return leg of the same dimensions. The unit is fabricated with plexiglass columns of 0·6 m in length which are interchangeable with one another. Two axial heat transfer test sections of 102 mm×102 mm in cross-section, 500 mm in height, and made of mild steel, are employed for the axial heat transfer study and one horizontal tube section of 22·5 mm OD made of mild steel is employed for the radial heat transfer study. The primary air velocity is varied between 4·21 and 7·30 m s⁻¹. Local sand of mean size (d_p) 248 μm is used as the bed material. One empirical model with the help of dimensional analysis has been proposed to predict the heat transfer coefficient to a bare horizontal tube in a CFB riser column and the model results are validated with the experimental data; good agreement has been observed. © 1997 John Wiley & Sons, Ltd.     

An experimental and theoretical investigation into the heat transfer of a finned water wall tube in a circulating fluidized bed boiler

Heat transfer improvement in a water wall tube with fins was investigated in a circulating fluidized bed (CFB) boiler. Experiments were first conducted in a 6 MWth CFB boiler then a model was developed to analyse and interpolate the results. Temperatures at some discrete points within the wall cross‐section of the tube were measured by burying 0.8 mm thermocouples within a tube. Experimental data showed an increase in heat absorption up to 45 per cent. A good agreement between measured and predicted values was noted. The distribution of temperature in the metal wall and of heat flux around the outer wall of a tube with longitudinal and lateral fins was analysed by numerical solution of a two‐dimensional heat conduction equation. Effects of bed‐to‐wall heat transfer coefficient, water‐to‐tube inside heat transfer coefficient, bed temperature, water temperature and thermal conductivity of the tube material on the heat flux around the water tube are discussed. The present work also examines the influence of the length of the longitudinal fin and the water tube thickness. Heat flux was highest at the tip of the longitudinal fin. It dropped, but increased again near the root of the lateral fin. Copyright © 2000 John Wiley & Sons, Ltd.     

Eulerian simulations of bubble behaviour in a two‐dimensional gas–solid bubbling fluidized bed

In the present study, the CFD model is based on a two‐fluid model extended with the kinetic theory of granular flow. The simulation results of bubble diameter and bubble rise velocity are compared to the Darton equation and the Davidson model in a free bubbling fluidized bed. The predicted values are in reasonable agreement with the values from the Darton bubble size equation and the Davidson model for isolated bubbles. It is shown that the break‐up and direct wall interaction effects influence the dynamic bubble behavior in the free bubbling fluidized beds. Copyright © 2002 John Wiley & Sons, Ltd.     

Flow boiling heat transfer in circulating fluidized bed

In order to enhance heat transfer and mitigate contamination in the boiling processes, a new type of vapor-liquid-solid (3-phase) circulating fluidized bed boiling system has been designed, combining a circulating fluidized bed with boiling heat transfer. Experimental results show an enhancement of the boiling curve. Flow visualization studies concerning flow hydrodynamics within the riser column are also conducted whose results are presented and discussed.     

Heat transfer on tube bundles embedded vertically in liquid‐fluidized beds

Bed voidage was measured in liquid‐fluidized beds having tube bundles embedded vertically in beds, and the heat transfer coefficient was measured on the outer surface of the tube. There were six kinds of test channels used, and a total of nine types of particles of glass and ceramics were tested. The measured bed voidage agreed well with those developed for in‐column fluidization, when the hydraulic equivalent diameter was used. Measured heat transfer coefficients on the vertically embedded tube bundles were higher than those on the vertically embedded single tubes, the calculated values for the in‐column fluidization, and the calculated values for the horizontally embedded tube bundles. Correlations for predicting the heat transfer coefficient were derived for the vertically embedded tube bundles and single tubes. © 2009 Wiley Periodicals, Inc. Heat Trans Asian Res; Published online in Wiley InterScience ( www.interscience.wiley.com ). DOI 10.1002/htj.20267     

Method of calculation of heat transfer coefficient of the heater in a circulating fluidized bed furnace

Knowledge of heat transfer coefficients is important in the design and operation of CFB boilers. It is the key to determining the area and the layout of the heat transfer surfaces in a CFB furnace. Local bulk density has a close relationship to the local heat transfer coefficient. Using a heat flux probe and bulk density sampling probe, the local bed to wall heat transfer coefficient in the furnace of a 75 t/h CFB boiler was measured. According to the experimental results and theoretical analysis of the facts that influence the heat transfer, the heat transfer coefficient calculation method for the CFB furnace was developed. The heat transfer surface configuration, heating condition, and the material density are considered in this method. The calculation method has been used in the design of CFB boilers with a capacity from 130 t/h to 420 t/h. © 2002 Wiley Periodicals, Inc. Heat Trans Asian Res, 31(7): 540–550, 2002; Published online in Wiley InterScience ( www.interscience.wiley.com ). DOI 10.1002/htj.10056     

Flow boiling heat transfer in circulating fluidized bed

In order to enhance heat transfer and mitigate contamination in the boiling processes, a new type of vapor-liquid-solid (3-phase) circulating fluidized bed boiling system has been designed, combining a circulating fluidized bed with boiling heat transfer. Experimental results show an enhancement of the boiling curve. Flow visualization studies concerning flow hydrodynamics within the riser column are also conducted whose results are presented and discussed.     

Effect of operating parameters on sulphur capture in a pressurized circulating fluidized bed combustor

Experiments are conducted to investigate the effect of system pressure, Ca/S ratio and primary air velocity on sulphur capture in a pressurized circulating fluidized bed (PCFB) combustor. The pressure inside the PCFB combustor is varied from 200 to 700 kPa. The Ca/S ratio is varied from 1.6 to 3.0. The primary air velocity ranges from 3 to 7 ms^?1. The bed temperature is maintained at 750°C. The sulphur capture increases with system pressure in the present range of experimental investigations. The sulphur capture also increases with Ca/S ratio up to a certain ratio and then shows a decreasing trend for the given operating conditions. A semi‐empirical model is developed for explaining the sulphur capture mechanism in the pressurized circulating fluidized bed combustor under batch combustion conditions. The experimental data are validated with the model predictions and a reasonable agreement has been observed. Copyright © 2002 John Wiley & Sons, Ltd.     

Heat transfer on tube bundles embedded horizontally in a liquid‐fluidized bed: 2nd report: On tube bundles of fundamental layouts including in‐line layouts

Heat transfer coefficients were measured on tube bundles of fundamental layouts including in‐line layouts embedded horizontally in a liquid‐fluidized bed. Tested tube layouts were single tubes, transverse single tube rows, longitudinal single tube rows, and in‐line arranged tube bundles. A total of 7 kinds of particles were used. Comparisons of the experimental data showed a good agreement with the heat transfer correlation developed for staggered layouts, when the average liquid velocity through each tube bundle was used as the reference velocity for the particle Reynolds number. Distribution of the local heat transfer coefficient was also investigated around tubes. © 2009 Wiley Periodicals, Inc. Heat Trans Asian Res; Published online in Wiley InterScience ( www.interscience.wiley.com ). DOI 10.1002/htj.20245