Model-based design and analysis of heat pipe working fluid for optimal performance in a concentric evacuated tube solar water heater

In this study, a semi-dynamic model of a concentric evacuated tube solar water heater is developed to investigate the effect of working fluid design on technical and economic performance of a typical solar water heater in a household located at Sydney, Australia. The model is validated against experimental data. The effects of using water, ammonia, acetone, methanol, and pentane as working fluids of the built-in heat pipe are discussed comparatively during a typical day of operation. Water is identified as the best working fluid amongst the others. The variation of thermal resistance and critical heat flux of the heat pipes due to change in weather condition is presented and discussed. Three hypothetical working fluids are then proposed for further analysis which led to a working fluid design superior to water in performance. It is shown that the performance of the solar water heater can be significantly enhanced up to 28% and 50% from economical and technical points of view, respectively.     

Effect of copper surface wettability on the evaporation performance: Tests in a flat-plate heat pipe with visualization

The effects of copper surface wettability on the evaporation performance of a copper mesh wick were experimentally studied in an operating flat-plate heat pipe. Different degrees of wettability were obtained by varying the exposure times in air after the wicked plates were taken out of the sintering furnace. Three different working fluids: water, methanol and acetone, which possess different figures of merit, were investigated at the same volumetric liquid charge. The surface wettability was quantified by the static contact angle of sessile water drops on a flat copper surface. While the static contact angles of water drops varied from 10° to 40° for different degrees of wettability, the methanol and acetone drops still fully wetted the copper surface. A two-layer 100 + 200 mesh copper wick, 0.26 mm in thickness, was sintered on a 3 mm-thick copper base plate. A glass plate was adopted as the top wall of the heat pipe for visualization. Uniform heating was applied to the base plate near one end, and a cooling water jacket was connected at the other end. With increasing heat load, the evaporative resistance decreased with liquid film recession until a critical heat load showing the minimum evaporative resistance. Afterwards, partial dryout began from the front end of the evaporator. With decreasing wettability, the evaporating water film receded faster with increasing heat load and the critical heat loads were significantly reduced. In contrast, the critical heat loads for methanol and acetone seemed hardly affected by different wettability conditions. The minimum evaporative resistances, however, remained unaffected by surface wettability for all the three working fluids.     

Experimental study of the thermal performance of thermosyphon heat pipe using iron oxide nanoparticles

This paper presents an experimental investigation regarding the use of solid nanoparticles added to water as a working fluid. Tests were made on a thermosyphon heat pipe. The experiment was performed in order to measure the temperature distribution and compare the heat transfer rate of the thermosyphon heat pipe with nanofluid and with DI-water. The iron oxide nanoparticles were obtained by the laser pyrolysis technique. The tested concentration level of nanoparticles is 0%, 2%, and 5.3%. Results show that the addition of 5.3% (by volume) of iron oxide nanoparticles in water presented improved thermal performance compared with the operation with DI-water.     

Use of oscillating heat pipe technique as extended surface in wire-on-tube heat exchanger for heat transfer enhancement

This paper presents the performance of a wire-on-tube heat exchanger of which the wire is an oscillating heat pipe. The experiments for this heat exchanger were performed in a wind tunnel by exchanging heat between hot water flowing inside the heat exchanger tubes and air stream flowing across the external surface. R123, methanol and acetone were selected as working fluids of the oscillating heat pipe. The inlet water temperature was varied from 45 to 85 °C while the inlet air temperature was kept constant at 25 °C.     

Experimental investigation of the loop thermosyphon with different adiabatic lengths charged with different working fluids

This paper reports an experimental investigation of a closed-loop thermosyphon system charged with water and other low saturation fluids, such as ethanol, acetone, and methanol, for different adiabatic lengths, filling ratios, and heat loads. The closed-loop thermosyphon with two inline vertical heaters in the evaporator section and forced air-cooled plate-type heat exchanger in the condenser section, connected by a changeable adiabatic length, is investigated at different working conditions. Out of five filling ratios used in the analysis, at 0.6 filling ratio, the loop thermosyphon is seen to be operated at its best. The acetone-charged loop thermosyphon shows the lowest values (up to 72% reduction) of overall thermal resistance than that of other fluids and significantly higher effectiveness, due to the plate-type forced air-cooled condenser. For the acetone-filled thermosyphon, an almost 15% increase in the effectiveness is observed by changing the adiabatic length from 800 to 200 mm. This study suggests that the limitation of the loop thermosyphon with a water-cooled condenser to cool electronic components, computational clusters, and data centers is well fulfilled by the loop thermosyphon with plate-type forced air-cooled condenser. The nucleate pool boiling correlation is developed and validated for the loop thermosyphon system to determine the evaporator heat transfer coefficient.     

Long-term thermal performance of a two-phase thermosyphon solar water heater

This article investigates experimentally the long-term thermal performance of a two-phase thermosyphon solar water heater and compares the results with the conventional systems. Experimental investigations are conducted to obtain the system thermal efficiencies from the hourly, daily and long-term performance tests. Different heat transfer mechanisms, including natural convection, geyser boiling, nucleate boiling and film-wise condensation, are observed in the two-phase thermosyphon solar water heater while solar radiation varies. The thermal performance of the proposed system is compared with that of four conventional solar water heaters. Results show that the proposed system achieves system characteristic efficiency 18% higher than that of the conventional systems by reducing heat loss for the two-phase thermosyphon solar water heater.     

Enhancement of heat transport in thermosyphon air preheater at high temperature with binary working fluid: A case study of TEG–water

In this research, the critical heat flux (CHF) due to flooding limit of thermosyphon heat pipe using triethylene glycol (TEG)–water mixture has been investigated. From the experiment it is found that, use of TEG–water mixture can extend the heat transport limitation compared with pure water and higher heat transfer is obtained compared with pure TEG at high temperature applications. Moreover it is found that ESDU equation is appropriate to predict the CHF of the thermosyphon in case of TEG–water mixture.For thermosyphon air preheater at high temperature applications, it is found that with selected mixture content of TEG–water in each row of the thermosyphon the performance of the system could be increased approximately 30–80% compared with pure TEG for parallel flow and 60–115% for counter flow configurations. The performances also increase approximately 80–160% for parallel flow and 140–220% for counter flow compared with those of pure dowtherm A which is the common working fluid at high temperature applications.     

Heat Transfer Performance of Heat Pipe Radiator with SiO2/Water Nanofluids

The effect of nanofluids on thermal performance of the miniature heat pipe radiator which was assembled by two heat pipes containing 0.6 vol.% SiO₂/water nanofluids and 30 pieces of rectangular aluminum fins was investigated experimentally and theoretically. The wall temperatures of the miniature heat pipe and fin surface temperatures were measured. Results showed that the utilization of SiO₂/water nanofluids as a working fluid in the heat pipe enhanced the heat performance by reducing wall temperature differences. Compared with Deionized water (DI water), the thermal resistance of the miniature heat pipe with SiO₂/water nanofluids decreased by about 23% to 40%. Furthermore, the theoretical calculation on a basis of one dimension found that the fin heat dissipation in the miniature heat pipe radiator charged SiO₂/water nanofluids was about 1.17 times of that of the DI water radiator.     

集中供热热管太阳能集热系统

在原有平板集热器的基础上研制了一种与建筑结合的太阳能集中供热热管系统，并对策略热管的传热机理进行了分析，提出正常工况下该热管的集总参数模型，给出了热管的倾角范围。文中给出了该集热系统的理论预测和实验结果对比。热管太阳能集热器的理论模型以Duffie 和Beckman理论（1980）为基础，修改后用于能量传输。该文还给出了该集热器和传统的太阳能集热器的对比试验结果。热管太阳能集热器的瞬时效率在早上低于传统的太阳能集热器的，而当热管达到工作温度时，前者高于后者。     

Thermal performance characteristics of heat pipes

Theoretical and experimental studies are conducted to evaluate the overall thermal performance of single-component and gas-loaded heat pipes. In the analysis, the simple conduction model developed recently for the single-component heat pipes has been extended to predict the wall temperature profiles of gas-loaded heat pipes with phase change occurring in the evaporator wick. Experimental evaluation of the thermal performance is made with two working fluids (water and acetone) under two corresponding sink environments (boiling water and boiling alcohol). The heat pipe system is designed with variable-length heat input and output sections under a wide range of heat input conditions. Measured results agree well with theoretical predictions.     

Experimental investigation of pulsating heat pipe performance with regard to fuel cell cooling application

A pulsating heat pipe (PHP) is a closed loop, passive heat transfer device. Its operation depends on the phase change of a working fluid within the loop. Design and performance testing of a pulsating heat pipe was conducted under conditions to simulate heat dissipation requirements of a proton exchange membrane (PEM) fuel cell stack. Integration of pulsating heat pipes within bipolar plates of the stack would eliminate the need for ancillary cooling equipment, thus also reducing parasitic losses and increasing energy output. The PHP under investigation, having dimensions of 46.80 cm long and 14.70 cm wide, was constructed from 0.3175 cm copper tube. Heat pipes effectiveness was found to be dependent upon several factors such as energy input, types of working fluid and its filling ratio. Power inputs to the evaporator side of the pulsating heat pipe varied from 80 to 180 W. Working fluids tested included acetone, methanol, and deionized water. Filling ratios between 30 and 70 percent of the total working volume were also examined. Methanol outperformed other fluids tested; with a 45 percent fluid fill ratio and a 120 W power input, the apparatus took the shortest time to reach steady state and had one of the smallest steady state temperature differences. The various conditions studied were chosen to assess the heat pipe's potential as cooling media for PEM fuel cells.     

Cooling load reduction of building by seasonal nocturnal cooling water from thermosyphon heat pipe radiator

In this study, a concept of using thermosyphon heat pipe to extract heat from water in a storage tank to generate cooling water was proposed. Heat pipe condenser was attached with an aluminum plate and acted as a thermal radiator while its evaporator was dipped in the water storage tank. Cooling water in the tank could be produced during the nighttime and used to serve the cooling load in a room during the daytime. A heat transfer model to calculate the water temperature and the room temperature during both the nighttime and daytime was developed. The input data were ambient temperature, dew point temperature, area of the radiator, volume of cooling water and room cooling load. The experiment was setup to verify the heat transfer model. A 9.0 m² tested room with six cooling coils, each of 0.87 m² was installed at the ceiling, was constructed along with the 1.0 m³ water storage tank. A 500–2000 W adjustable heater was taken as an artificial load inside the room. A 6.36 m² radiator is installed on a 45° tilting roof of the tested room. The simulated results agreed very well with those of the experimental data. With the developed model, a simulation to find the sizing of the radiator area and the volume of cooling water for cooling water production during winter of Chiang Mai, Thailand was carried out. The cooling water was used for cooling during summer in an air‐conditioned room with different cooling loads. The parameters in terms of room temperature, radiator area, volume of cooling water, cooling load and UA of cooling coil were considered to carry out the percent of cooling load reduction. Copyright © 2009 John Wiley & Sons, Ltd.     

Experimental comparative study of heat pipe performance using CuO and TiO2 nanofluids

In recent years, developing an energy efficient conventional heat pipe is more important because of the development of electronics and computer industries. To enhance the thermal performance of heat pipe, different nanofluids have been widely used. In this paper, an experimental investigation of heat transfer performance of heat pipe has been conducted using three different working fluids such as DI water, CuO nanofluid and TiO₂ nanofluid. The heat pipe used in this study is made up of copper layered with two layers of screen mesh wick for better capillary action. The Parameters considered in this study are heat input, angle of inclination and evaporator fill ratio. The concentration of nanoparticle used in this study is of 1.0 wt.%. From the experimental results, comparisons of thermal performance were made between the heat pipes using various working fluids. Among various fill ratio charged, the heat pipe shows good thermal performance when it is operated at 75% fill ratio for all working fluids. However, the heat pipe operated with CuO nanofluid showed higher results compared with TiO₂ nanofluid and DI water. Copyright © 2013 John Wiley & Sons, Ltd.     

Compact boiling refrigerant‐type cooling unit using multi‐stacked radiator cores for automobiles

We have developed a new closed two‐phase loop thermosyphon with multi‐stacked radiator cores and a new flow controller which forms refrigerant circulation. The features are: (1) more compact and lighter weight than heat pipe cooling units, (2) cooling performance can be easily adjusted by the number of radiator cores according to heat dissipation quantity. © 2000 Scripta Technica, Heat Trans Asian Res, 29(8): 634–647, 2000     

Influence of filling ratio and working fluid thermal properties on starting up and heat transferring performance of closed loop plate oscillating heat pipe with parallel channels

Using ethanol or acetone as the working fluid, the performance of starting up and heat transfer of closed-loop plate oscillating heat pipe with parallel channels(POHP-PC) were experimentally investigated by varying filling ratio, inclination, working fluids and heating power. The performance of the tested pulsating heat pipe was mainly evaluated by thermal resistance and wall temperature. Heating copper block and cold water bath were adopted in the experimental investigations. It was found that oscillating heat pipe with filling ratio of 50% started up earlier than that with 70% when heating input was 159.4 W, however, it has similar starting up performance with filling ratio of 50% as compared to 70% on the condition of heat input of 205.4 W. And heat pipe with filling ratio of 10% could not start up but directly transit to dry burning. A reasonable filling ratio range of 35%-70% was needed in order to achieve better performance, and there are different optimal filling ratios with different heating inputs- the more heating input, the higher optimal filling ratio, and vice versa. However, the dry burning appeared easily with low filling ratio, especially at very low filling ratio, such as 10%. And higher filling ratio, such as 70%, resulted in higher heat transfer( dry burning) limit. With filling ratio of 70% and inclination of 75°, oscillating heat pipe with acetone started up with heating input of just 24 W, but for ethanol, it needed to be achieved 68 W, Furthermore, the start time with acetone was similar as compared to that with ethanol. For steady operating state, the heating input with acetone was about 80 W, but it transited to dry burning state when heating input was greater than 160 W. However, for ethanol, the heating input was in vicinity of 160 W. Furthermore, thermal resistance with acetone was lower than that with ethanol at the same heating input of 120 W.     

Numerical and experimental study of a thermosyphon closed‐loop system for domestic applications

A numerical and experimental study has been conducted to enhance the thermal performance of the thermosyphon system. The enhancement response focused on the temperature of both the working fluid within the system loop and water inside the tank. To achieve this, three models were investigated to increase the surface area of the riser pipe without changing the amount of the working fluid. The first one (model A) involved increasing the diameter of the riser pipe and inserting a closed tube inside it to maintain the same amount of working fluid. The second method (model B) involved adding toroidal fins around the riser pipe. However, the third model (model C) combined both models (A and B). The thermal performance of the thermosyphon system for the conventional model has been compared experimentally. Furthermore, numerical simulations for all cases have been done using commercial computational fluid dynamics, ANSYS R 19.3 software. The results show that there is good agreement between the experimental and numerical results. Furthermore, it is found that the thermal responses of models A and B are approximately equal and both are higher than that of the traditional model. Moreover, the thermal performance of model C is found to be higher than those of all the other models under study.     

Findings to improve the performance of a two-phase flat plate solar system,using acetone and methanol as working fluids

An indirect two-phase water heating solar system was tested using acetone and methanol as working fluids. The working fluid circulates in a closed circuit that extends from the solar collector to a coil heat exchanger in the thermo tank. The working fluid evaporates in the solar collector and condensates in the thermo tank coil. This Phase Change System (PCS) prevents freezing, scaling, corrosion, and fouling; these advantages increase the lifetime of the system. The objective of this work is to characterise the performance of the PCS using different filled fractions of acetone and methanol, with two kind of initial pressures (atmospheric pressure, and partial vacuum), in order to find the appropriate conditions for a good performance of the system. For this purpose, the useful heat was determined, as well as the increment of temperature in the water of the thermo tank, and the experimental efficiency. Results are compared to a witness conventional Domestic Solar Water Heating System. The witness has the same characteristics (materials and dimensions) than the PCS, except for the coil heat exchanger presented in the PCS. The instrumentation set throughout the system includes temperature sensors, pressure transducers, a pyranometer and an anemometer, that permit to characterise and understand the performance of the system under different working conditions. By knowing the phenomenology of the working fluid in the closed circuit, the stratification profile of the water in the thermo tank, and the thermal performance of the solar collector, projections to improve the PCS can be formulated. The performance of the system is the result of several variables working together in combination: the working fluid, filled fraction, partial vacuum, coil length, as well as the working and ambient conditions. The appropriate combination of these variables is investigated to improve the performance of the PCS. Experimental results showed that the partial vacuum conditions at the beginning of the test led, as expected, to an improved performance of the PCS. Tests were carried out under the actual field conditions of Temixco, México.     

Heat Transfer Performance of Microgroove Back Plate Heat Pipes with Working Fluid and Heating Power

Micro heat pipes(MHP) cooling is one of the most efficient solutions to radiate heat for high heat flux electronic components in data centers. It is necessary to improve heat transfer performance of microgroove back plate heat pipes. This paper discusses about influence on thermal resistance through experiments and numerical simulation with different working fluids, filling ratio and heat power. Thermal resistance of the CO_2 filled heat pipe is 14.8% lower than the acetone filled heat pipe. In the meantime, at the best filling ratio of 40%, the CO_2 filled heat pipe has the optimal heat transfer behavior with the smallest thermal resistance of 0.123 K/W. The thermal resistance continues to decline but the magnitude of decreases is going to be minor. In addition, this paper illustrates methods about how to enhance heat pipe performance from working fluids, filling ratio and heat power, which provides a theoretical basis for practical applications.     

Compact thermosyphon using refrigerant flow control

In a compact closed two-phase thermosyphon which consists of a multitube radiator and a refrigerant bath, it is observed that the heat radiation performance drops as the refrigerant bath becomes thin. We have found that this is due to vapor–liquid interaction and dryness in the upper side of the boiling area. We have also improved that heat radiation performance with a new refrigerant flow controller. ©1999 Scripta Technica, Heat Trans Asian Res, 28(8): 627–639, 1999     

Experimental and analytical investigation on an automobile radiator with CuO/EG‐water based nanofluid as coolant

In the present study, experimental and analytical thermal performance of automobile radiator using nanofluids is investigated and compared with performance obtained with conventional coolants. Effect of operating parameters and nanoparticle concentration on heat transfer rate are studied for water as well as CuO/EG‐water based nanofluid analytically. The results are presented in the form of graphs showing variations of net heat transfer rate for various coolant flow rate, air velocity, and source temperature for various CuO/EG‐water based nanofluids. Experimental results indicate that with the increase in coolant flow rate and air velocity, heat transfer rate increases, reaches maximum and then decreases. Experimental investigation of a radiator is carried out using CuO/EG‐water based nanofluids. Results obtained by experimental work and analytical MATLAB code are almost the same. Maximum absolute error in water and air side is within 12% for all flow condition and coolant fluids. Nusselt number of nanofluid is calculated using equation number 33[9]. The results obtained from experimental work using 0.2% volume CuO/EG‐water based nanofluids are compared with the results obtained from MATLAB code. The results show that the maximum error in the outlet temperature of the coolant and air is 12% in each case. Thus MATLAB code can be used for different concentration of nanofluids to study the effect of operating parameters on heat transfer rate. Thus MATLAB code developed is valid for given heat exchanger applications. From the results obtained by already validated MATLAB code, it is concluded that increase in coolant flow rate, air velocity, and source temperature increases the heat transfer rate. Addition of nanoparticles in the base fluid increases the heat transfer rate for all kind of base fluids. Among all the nanofluid analyzed in this study, water‐based nanofluid gives highest value of heat transfer rate and is recommended for the heat exchanger applications under normal operating conditions. Maximum enhancement is observed for ethylene glycol‐water (4:6) mixture for 1% volume concentration of CuO is almost equal to 20%. As heat transfer rate increases with the use of nanofluids, the heat transfer area of the radiator can be minimized.