Synthesis and characterization of chitosan–carbon nanotube composites

Acid functionalized single walled carbon nanotubes were covalently grafted to chitosan by first reacting the oxidized carbon nanotubes with thionyl chloride to form acyl-chlorinated carbon nanotubes which are subsequently dispersed in chitosan and covalently grated to form composite material, CNT–chitosan, 1, which was washed several times to remove un-reacted materials. This composite has been characterized by FTIR, 13C NMR, TGA, SEM and TEM and has been shown to exhibit enhanced thermal stability. The reaction of 1, with poly lactic acid has also been accomplished to yield CNTchitosan–g-poly(LA), 2 and fully characterized by the above techniques. Results showed covalent attachment of chitosan and chitosan–poly lactic acid to the carbon nanotubes.     

Synthesis and characterization of novel γ-induced porous PHEMA–IL composites

A novel porous polymer-ionic liquid composite with poly(2-hydroxyethyl methacrylate) (PHEMA) and 1-butyl-3-methylimidazolium hexafluorophosphate (BMIPF₆) has been synthesized by γ-irradiation without heat or chemical initiators. The products can be reversibly converted into organogels. The composites are potential candidates for electrochemical applications. The use of γ-radiation can be a simple and versatile alternative way to obtain these materials.     

Synthesis and characterization of bionanoparticle—Silica composites and mesoporous silica with large pores

A sol-gel process has been developed to incorporate bionanoparticles, such as turnip yellow mosaic virus, cowpea mosaic virus, tobacco mosaic virus, and ferritin into silica, while maintaining the integrity and morphology of the particles. The structures of the resulting materials were characterized by transmission electron microscopy, small angle X-ray scattering, and N₂ adsorption-desorption analysis. The results show that the shape and surface morphology of the bionanoparticles are largely preserved after being embedded into silica. After removal of the bionanoparticles by calcination, mesoporous silica with monodisperse pores, having the shape and surface morphology of the bionanoparticles replicated inside the silica, was produced,. This study is expected to lead to both functional composite materials and mesoporous silica with structurally well-defined large pores. Electronic Supplementary Material  Supplementary material is available for this article at and is accessible for authorized users.     

Synthesis and characterization of barium borosilicate glass–Al2O3 composites

Barium borosilicate glass with composition 30BaO–60B₂O₃–10SiO₂ glass was prepared by melt-quenching technique. Different weight % of crystalline Al₂O₃ was mixed with the glass powder and sintered at optimum temperature. The changes in the structure and thermal properties of the glass with alumina content were investigated by X-ray powder diffraction, FT-IR spectroscopy and differential thermal analysis. The variations in the coefficient of thermal expansion and dielectric properties with composition were also studied and correlated with the structural changes.     

Synthesis and characterization of biodegradable polyurethane based on poly(?-caprolactone) and L-lysine ethyl ester diisocyanate

A biocompatible diisocyanate, lysine ethyl ester diisocyanate, was prepared. Afterwards, biodegradable polyurethane (PU) was synthesized by the step-growth polymerization of this diisocyanate with hydroxyl terminated poly(?-caprolactone) in the presence of 1,4-butanediol as a chain-extender. The resulting PU was characterized by GPC, IR and DSC measurements. Its mechanical strength was found to increase with increasing the hard segment content. The PU microfiber meshes with high porosity were obtained by solution electrospinning technique. Their degradation behavior in the PBS and enzymatic solution was also investigated.     

Synthesis and characterization of biodegradable polyurethane based on poly(ε-caprolactone) and L-lysine ethyl ester diisocyanate

A biocompatible diisocyanate, lysine ethyl ester diisocyanate, was prepared. Afterwards, biodegradable polyurethane (PU) was synthesized by the stepgrowth polymerization of this diisocyanate with hydroxyl terminated poly(ε-caprolactone) in the presence of 1,4-butanediol as a chain-extender. The resulting PU was characterized by GPC, IR and DSC measurements. Its mechanical strength was found to increase with increasing the hard segment content. The PU microfiber meshes with high porosity were obtained by solution electrospinning technique. Their degradation behavior in the PBS and enzymatic solution was also investigated.     

Synthesis and microstructural characterization of Al–Ni3Al composites fabricated by press-sintering and shock-compaction

Aluminum matrix composites reinforced with nanocrystalline Ni3Al intermetallic particles, were synthesized using powder metallurgy techniques. Nanocrystalline Ni3Al was obtained by mechanical alloying of Ni75–Al25 stoichiometric mixture from elemental powders after 900 ks of milling with a 5 nm grain size average. Mixture powders of aluminum with 0.007, 0.02 and 0.04 volume fractions of Ni3Al intermetallic particles were compacted using two different compaction methods, the cold isostatic press and sintered at 873 K and the shock-compaction technique. Microstructure of shock-compacted composites showed fine particles of a few microns and also coarse particles less than 100 μm homogeneously distributed on the matrix, also the presence of micro-cracks and low porosity. However the nanoscale features of intermetallic was retained. On the other hand, the press and sintered composites showed good densification. The densities of the composites were about 90% and 94% of the theoretical density for the shock-compacted and press-sintered process, respectively. Finally, the results of hardness measurements showed that the nanocrystalline Ni3Al reinforcement improves the hardness of Al matrix for all conditions. The highest hardness was obtained for the Al–4 vol.%Ni3Al shock-compacted composite.     

Synthesis and characterization of γ-zirconium arsenate

The hydrothermal synthesis of a novel layered zirconium arsenate, Zr( AsO₄) (H₂AsO₄) · 2H₂O, with γ-type structure and preliminary data on its characterization by chemical and thermal analysis, X-ray diffraction (XRD) and ion exchange are reported. This XRD powder pattern is indexed on a monoclinic cell: a = 5.5699(2) Å, b = 6.8175(4) Å, c= 12.1203(6) Å and β= 103.15(1)°.     

Synthesis, characterization and magnetic properties of polyaniline/γ-Fe2O3 composites

Conducting polyaniline/γ-Fe₂O₃ (PANI/FE) composites have been synthesized using an in situ deposition technique by placing fine-graded γ-Fe₂O₃ in a polymerization mixture of aniline. The composites are characterized by using scanning electron microscopy (SEM), X-ray diffraction (XRD) and infrared (IR) spectroscopy. The electrical properties such as d.c. and a.c. conductivities are studied by sandwitching the pellets of these composites between the silver electrodes. It is observed that the conductivity increases up to a composition of 20 wt.% of γ-Fe₂O₃ in polyaniline and decreases thereafter. The initial increase in conductivity is attributed to the extended chain length of polyaniline, where polarons possess sufficient energy to hop between favourable sites. Beyond 20 wt.% of γ-Fe₂O₃ in polyaniline, the blocking of charge carrier hop occurs, reducing conductivity values. The magnetic properties such as hysteresis characteristics and normalized a.c. susceptibility are also measured, which show a strong dependence on content of γ-Fe₂O₃ in polyaniline. Because of superparamagnetic behaviour of these composites, they may find extensive technological applications, especially for absorbing and shielding applications in microwave frequencies.     

Synthesis and properties of dental zirconia–leucite composites

The dental zirconia–leucite composites were synthesized by high temperature solid-state method using potash feldspar, potassium carbonate and zirconia as raw materials. The mechanical properties and the coefficient of thermal expansion (CTE) of the prepared zirconia–leucite composites were tested. The results show that the bending strength, the fracture toughness and the metal–ceramic bonding strength of the prepared samples are about 110 MPa, 3·5 MPa/m^1/2 and 45 MPa, respectively. The CTE was about 13·73×10^–6 °C^–1 and close to that of Ni–Cr dental alloy (14·0×10^–6 °C^–1). The results indicate that the introduction of zirconia is beneficial to the improvement in the mechanical properties and CTE adjustment of porcelain material. The clinical application of the zirconia–leucite composites with good metal–ceramic bonding strength in the dental restoration could be envisioned.     

Preparation and characterization of BaTiO3–natural muscovite composites

Journal of Materials Science: Materials in Electronics - Natural muscovite (nM) exhibiting magnetic vortex states are ball milled into fine powder and mixed in different relative ratios (weight %)...     

Preparation and characterization of hydroxyapatite/polycaprolactone–chitosan composites

Hydroxyapatite (HA)/polycaprolactone (PCL)–chitosan (CS) composites were prepared by melt-blending. For the composites, the amount of HA was varied from 0% to 30% by weight. The morphology, structure and component of the composites were evaluated using environmental scanning electron microscope, X-ray diffraction and Fourier transform infrared spectroscope. The tensile properties were evaluated by tensile test. The bioactivity and degradation property were investigated after immersing in simulated body fluid (SBF) and physiological saline, respectively. The results show that the addition of HA to PCL–CS matrix tends to suppress the crystallization of PCL but improves the hydrophilicity. Adding HA to the composites decreases the tensile strength and elongation at break but increases the tensile modulus. After immersing in SBF for 14 days, the surface of HA/PCL–CS composites are covered by a coating of carbonated hydroxyapatite with low crystallinity, indicating the excellent bioactivity of the composites. Soaking in the physiological saline for 28 days, the molecular weight of PCL decreases while the mass loss of the composites and pH of physiological saline increase to 5.86% and 9.54, respectively, implying a good degradation property of the composites.     

Synthesis of A356 Al–high-Ca fly ash composites by pressure infiltration technique and their characterization

Eight types of A356 Al–fly ash composites were produced by pressure infiltration of high-Ca lignite fly ash. This type of ash was used for the first time in Al-composites synthesis, and particularly by liquid metal infiltration techniques. After examining mineralogy and chemistry, specific, narrow ash size fractions were used for the synthesis of composites, and properties linked to microstructure and wear strength of the materials. The effect of using ground ash particles on the microstructure and tribological performance of the composites was also investigated. It was concluded that using fine, high-Ca ash particles can improve the properties of composites, and that using ash particles in a ground form can better facilitate the production process of MMCs.     

Synthesis and characterization of hollow glass–ceramics microspheres

Hollow glass–ceramics microspheres (HGCMs), with the diameter from 10 to 60 μm and the shell thickness less than 2 μm, were successfully fabricated by a simple technique using polyacrylamide microspheres (PAMs) as template. The corresponding HGCM were obtained after a thermal treatment of the core–shell microspheres, which were synthesized with organic template method. The size, morphology and phase composition of synthesized products were determined via XRD, SEM, TGA. The effects of the amount of glass powder, the Hydrophile–Lipophile Balance (HLB) value, the sintering temperature, and the ratio of pre-adsorbed water to the water in the slurry on the morphologies of HGCM have been investigated. The results showed that the agglomeration of HGCM can be reduced by adjusting the HLB value. In addition, the amount of solid beads decreases obviously by reducing ratios and adjusting the HLB value. As the sintering temperature increases, the surface of the HGCM becomes smooth and compact. Meanwhile, computational investigations are carried out to better understand the strengthen effect of taking glass–ceramics materials in the system MgO–Al₂O₃–SiO₂ (MAS) as shell materials.     

Synthesis and characterization of barium ferrite–silica nanocomposites

In this work, we prepared barium ferrite-silica (BaM-SiO₂) nanocomposites of different molar ratios by high-energy ball milling, followed by heat-treatment at different temperatures. The microstructure, morphology and magnetic properties were characterized for different synthesis conditions by using X-ray diffraction (XRD), scanning electron microscopy (SEM) and vibrating sample magnetometry (VSM). The results indicate that 15 h of milling was enough to avoid the generation of hematite phase and to get a good dispersion of barium ferrite particles in the ceramic matrix. For milling periods beyond 15 h and heat treatment above 900 °C, the XRD patterns showed the presence of hematite phase caused by the decomposition of BaM. The agglomerate size observed through SEM analysis was around 150 nm with a good BaM dispersion into the SiO₂ matrix. The highest saturation magnetization (Ms) value obtained was 43 emu/g and the corresponding coercivity (Hc) value of 3.4 kOe for the composition 60BaM-40SiO₂ milled for 15 h and heat treated at 900 °C. This coercivity value is acceptable for the application in magnetic recording media.     

Synthesis and characterization of gold–polypyrrole film composite

Polypyrrole (PPy) coatings have potential applications in batteries, fuel cells, sensors, anti-corrosion coatings, and drug delivery systems. In this article, PPy film coating on the electrode of quartz crystal microbalance (QCM) was exposed to acidic aqueous HAuCl₄ solution. The reduction for gold ions took place and gold particles were produced at the film surface. The gold content at the PPy film was monitored by using QCM. The concentration of gold uptake increases as the original concentration of HAuCl₄ solution increases. The morphology of the film before and after the deposition of the gold particles was studied by the scanning electron microscopy coupled with energy dispersive X-ray spectrometry. The gold particles are of undefined shape and have diameters around 200–600 nm. However, the image of the composite powder shows that gold particles of sizes 100–120 nm are distributed over the surface of the polymer particles with some aggregation. Infrared spectroscopy and X-ray diffraction were used to characterize the composite.     

Cyclic compression behavior and energy dissipation of aluminum foam–polyurethane interpenetrating phase composites

This paper presents a study of the mechanical behavior of aluminum foam–polyurethane interpenetrating phase composites (AF–PU composites) with different corresponding porosity and pore size under cyclic compressions. The dissipated energy of AF–PU composite is described by the area of the compression cycle. Cyclic frequency, strain amplitude, temperature aging and cycle numbers were taken as reacting influence parameters to evaluate the damping capacity of AF–PU composites with different corresponding porosity and pore size. These cyclic tests demonstrate that AF–PU composites can make up the disadvantage of pure aluminum foams (AF) that are not suffered by the recoverable deformation in the stage of plastic plateau, and AF–PU composites with high porosity and large pore size have a good potential applied in hysteretic damping devices for seismic resistant structures under the condition of large strain level and preloading several cycles.     

Synthesis and properties of light weight magnesium–cenosphere composite

Significantly light weight magnesium composite foams are synthesised by addition of fly ash cenosphere particles (waste from coal-fired power plants) in biocompatible pure magnesium using solidification-based disintegrated melt deposition technique. The density of the composite foams synthesised in this study approaches that of plastics- and polymer-based composites. Microstructure development of Mg/cenosphere composite foams was favourable as they exhibited better dimensional stability (reduced coefficient of thermal expansion) and remarkable improvements in tensile strengths, compressive strengths, compressive total strain and microhardness. The present study highlights the processing, microstructure and mechanical properties of Mg/cenosphere composite foams which hold great potential as light weight metal-based green materials for diverse weight critical applications spanning from engineering to biomedical sector.     

Preparation and characterization of polypropylene–wheat straw–clay composites

Preparation of polypropylene hybrid composite consisting of wheat straw and clay as reinforcement materials was investigated. The composite samples were prepared through melt blending method using a co-rotating twin-screw extruder. The composition of constituents of hybrid composite such as percentages of wheat straw, clay and maleic anhydride grafted polypropylene as a coupling agent was varied in order to investigate their influence on water absorption and flexural properties. The XRD analysis of composite samples containing clay showed shift in d₀₀₁ peak to lower 2θ indicating slight intercalation of polymer in clay sheets. The results of the study indicate that the increase in wheat straw and clay content in a composite increases the flexural modulus and reduces the resistance for water absorption. The increase in PP-MA coupling agent also increases the flexural modulus and resistance for water absorption. The morphological study by scanning electron microscope reveals that the addition of coupling agent increases the interfacial adhesion between the fibers and polymer matrix which is evidenced further from increased flexural modulus. Further, the particle size of wheat straw was analyzed before and after extrusion in order to investigate the effect of extrusion on wheat straw dimensions. The addition of clay as additional filler had no significant role on water absorption and flexural properties of the composite.