Separation of Co(II) and Ni(II) from thiocyanate media by hollow fiber supported liquid membrane containing Alamine300 as carrier — investigation on polarity of diluent and membrane stability

The separation of cobalt(II) and nickel(II) ions by HFSLM has been presented. The feed solution is 0.5M thiocyanate containing 300 ppm each of cobalt(II) and nickel(II) ions, whereas extractant is Alamine300 and the stripping solution is ammonia. Cobalt(II) is more preferable with Alamine300 than nickel(II). The effects of pH, Alamine300 concentration and ammonia concentration were investigated. Seven diluents were used: hexane, decanol, chlorobenzene, benzene, dichloromethane, ethylene dichloride and chloroform with different polarity indexes, from 0.1–4.1. Nickel(II) ion which is unpreferable with Alamine300 was used as a tracer to determine the membrane stability. The polarity of the diluents was found to be the main factor influencing the extraction performance and stability of a liquid membrane. The decreasing of polarity of the diluent can prolong the membrane stability, but the percentages of extraction and stripping decreased. The longest lifetime, 200 minutes, was obtained by using hexane as a diluent with the polarity index of 0.1.     

Cobalt–manganese separation: The extraction of cobalt(II) from manganese sulphate solutions by cyanex 301

The extraction and stripping reactions of cobalt(II) by Cyanex 301 in Iberfluid diluent from aqueous manganese sulphate solutions has been investigated. The effect of different variables which should influence the extraction-stripping of cobalt was evaluated, including equilibration time, temperature, organic diluent, extractant concentration, aqueous pH, cobalt loading, strip solution concentration, etc. The number of stages required for the extraction and stripping of cobalt was also evaluated. The results were used to define the conditions for the purification of manganese sulphate solutions. © 1998 Society of Chemical Industry     

Separation of cobalt and nickel from acidic sulfate solutions using mixtures of di(2‐ethylhexyl)phosphoric acid (DP‐8R) and hydroxyoxime (ACORGA M5640)

DP‐8R and ACORGA M5640 extractants diluted in Exxsol D100 were used to co‐extract cobalt and nickel from aqueous acidic sulfate media. The influences of equilibration time, temperature, equilibrium pH and reagent concentrations on the extraction of both metals have been studied. It was observed that both cobalt and nickel extraction are slightly sensitive to temperature but are pH dependent. Metal extraction equilibria are reached within about 5 min contact time. In addition, cobalt extraction depends on the extractant concentration in the organic phase. For a solution containing 0.5 g dm^?3 each of cobalt and nickel and an initial pH of 4.1, conditions were established for the co‐extraction of both metals and selective stripping (with H₂SO₄) of cobalt and nickel. Using the appropriate reagent concentrations the yield (extraction stage) for both metals exceeded 90%, and stripping of cobalt and nickel was almost quantitative. Copyright © 2004 Society of Chemical Industry     

Simultaneous solvent extraction of cobalt and magnesium in the presence of nickel from sulfate solutions by Ionquest 801

The simultaneous extraction of Co(II) and Mg(II) from nickel sulfate solutions has been carried out using the organophosphonic extractant Ionquest 801 diluted in Exxsol D‐80. Statistical design and analysis of experiments were used in order to determine the main effects and interactions of the solvent extraction parameters, which were the extraction pH at equilibrium, the temperature, the extractant concentration and the organic/aqueous phase ratio. A statistically designed experiment was also carried out to study the stripping of the Ionquest 801 organic phase loaded with cobalt and magnesium by sulfuric acid solution. The number of stages required for both extraction and stripping processes of cobalt and magnesium was evaluated. The results of continuous counter‐current mini‐plant tests demonstrated the simultaneous recovery of cobalt and magnesium from nickel sulfate solution. Copyright © 2005 Society of Chemical Industry     

Selective Separation of Gallium from Acidic Leach Solutions by Emulsion Liquid Membranes

Abstract

The separation and concentration of gallium from acidic leach solutions, containing various other ions such as iron, cobalt, nickel, zinc, cadmium, lead, copper, and aluminium, by an emulsion liquid membrane (ELM) technique using tributyl phosphate (TBP) as carrier has been presented. Liquid membrane consists of a diluent, a surfactant (ECA 4360J), and an extractant (TBP), and 0.1 M HCl or 0.1 M H₂SO₄ were used as the stripping solution. The important variables governing the permeation of gallium and their effect on the separation process have been studied. These variables were membrane type and composition, mixing speed, diluent type, surfactant concentration, extractant concentration, HCl concentration in the feed, acid type of stripping phase, feed concentration, and treatment ratio. The optimum conditions were determined. It was possible to selectively extract 96.0% of gallium from the acidic leach solutions, containing Fe, Co, Ni, Zn, Cd, Pb, Cu, and Al, at the optimum conditions.     

Recovery and Separation of Lanthanum(III), Aluminum(III), Cobalt(II), and Nickel(II) from Misch Metal by Solvent Extraction Using Bis(2-ethylhexyl) phosphinic Acid

Abstract

This paper describes use of bis(2-ethylhexyl) phosphinic acid as a reagent for extraction and mutual separation of lanthanum(III), aluminum(II), cobalt(II), and nickel(II) in 1.0 mol/L sodium nitrate. The extraction and stripping behavior of the four metal ions has been investigated using the extractant in Solvesso #150 as a diluent. The mutual separation and recovery of the metal ions from their mixtures has been tested by multistage extraction with a conventional separator funnel. A set of separation schemes has also been proposed for a continuous countercurrent multistage extraction which is comprised of ten extraction stages, four scrubbing stages, and seven stripping stages. Lanthanum(III) and aluminum(III) are coextracted but separated by selective stripping into different concentrations of hydrochloric acid. Cobalt(II) can be extracted with the nickel(II)-preloaded extractant solution, whereas nickel(II) remains in the aqueous phase. The successful separation of these metal ions from a misch metal-simulated sample is presented.     

Solvent extraction with LIX 973N for the selective separation of copper and nickel

LIX 973N diluted with Iberfluid was used to co‐extract copper and nickel from ammoniacal/ammonium carbonate aqueous media. The influence of equilibration time, temperature, equilibrium pH and extractant concentration on the extraction of both metals has been studied. It was observed that neither copper nor nickel extraction is sensitive to temperature and equilibrium pH, however nickel extraction equilibrium is reached at a longer contact time (20 min) than that of copper (5 min), in addition nickel extraction depends greatly on the extractant concentration in the organic phase. For a solution containing 3 g dm⁻³ each of copper and nickel and 60 g dm⁻³ ammonium carbonate, conditions were established for the co‐extraction of both metals, ammonia scrubbing and selective stripping (with H₂SO₄) of nickel and copper. Using the appropriate extractant concentration the yield (extraction stage) for both metals is near 100%, whereas the percentage of nickel and copper stripping is also almost quantitative. © 1999 Society of Chemical Industry     

Selective separation of cobalt and nickel by flat sheet supported liquid membrane using Alamine 300 as carrier

Cobalt and nickel are among the most important nonferrous metals. The using of flat sheet supported liquid membranes (FSSLMs) to remove metals from wastewaters has been used actively by the scientific and industrial communities. In this study, the selective separation of cobalt from thiocyanate solutions containing cobalt and nickel by FSSLM was examined using tri-n-octylamine (Alamine 300) as carrier. The FSSLM was consisted of extractant, flat sheet support and organic solvent. The various parameters were studied to determine the optimum extraction and striping conditions of cobalt and nickel. These parameters were stirring speeds of phases, NH₄SCN concentration, pH, diluent type, extractant concentration, stripping reagent concentration and modifier concentration. Concentration of cobalt and nickel were determined by Shimadzu AA-6701GF spectrophotometer. In the optimum conditions, selective separation of cobalt was achieved with an efficiency of 98.4% within 8 h, for equimolar feed mixtures, 400 mg/L Co + 400 mg/L Ni, and the separation factor of Co(II) over Ni(II) was 234.4. In addition, for nonequimolar feed mixtures, 500 mg/L Co + 1000 mg/L Ni, Ni in excess, selective separation of cobalt was 99.9%, and the separation factor of Co was 506 in the same time.     

Performance of hollow fiber supported liquid membrane on the extraction of mercury(II) ions

The extraction and recovery or stripping of mercury ions from chloride media using microporous hydrophobic hollow fiber supported liquid membranes (HFSLM) has been studied. Tri-n-octylamine (TOA) dissolved in kerosene was used as an extractant. Sodium hydroxide was used as a stripping solution. The transport system was studied as a function of several variables: the concentration of hydrochloric acid in the feed solution, the concentration of TOA in the liquid membrane, the concentration of sodium hydroxide in the stripping solution, the concentration of mercury ions in the feed solution and the flow rates of both feed and stripping solutions. The results indicated that the maximum percentages of the extraction and recovery of mercury ions of 100% and 97% were achieved at the concentration of hydrochloric acid in the feed solution of 0.1 mol/l, the concentration of TOA at 3% v/v, the concentration of sodium hydroxide at 0.5 mol/l and the flow rates of the feed and stripping solutions of 100 ml/min. However, the concentration of mercury ions from 1–100 ppm in the feed solution had no effect on the percentages of extraction and recovery of mercury ions. Thus, these results have identified that the hollow fiber supported liquid membrane process has high efficiency on both the extraction and recovery of mercury (II) ions. Moreover, the mass transfer coefficients of the aqueous phase (k _i ) and membrane or organic phase (k _m ) were calculated. The mass transfer coefficients of the aqueous phase and organic phase are 0.42 and 1.67 cm/s, respectively. The mass transfer coefficient of the organic phase is higher than that of the aqueous phase. Therefore, the mass transfer controlling step is the diffusion of the mercury ions through the film layer between the feed solution and the liquid membrane.     

Solvent Extraction Studies for Separation of Zn(II) and Mn(II) from Spent Batteries Leach Solutions

This study aims at assessing the possibility of using solvent extraction processes for separating Zn(II) and Mn(II) dissolved in aqueous solutions obtained by acid bioleaching of spent alkaline and Zn-C batteries. In this context, Cyanex 272 and DEHPA were tested as extractant agents, and the former was shown to have better performance. Hence, the effect of four factors (equilibrium pH, extractant concentration, A/O ratio, and temperature) into three response variables (extraction efficiency of Zn, Y_Zn; extraction efficiency of Mn, Y_Mn; separation factor, β) were tested according to a full factorial design (2⁴) with two replicated center points. Our study revealed that Y_Zn depends mainly on the extractant concentration, Y_Mn on the equilibrium pH and β on the equilibrium pH, extractant concentration, and A/O ratio as well as on second and third order interactions. One extraction step is sufficient to reach high extraction of zinc in synthetic solutions, but two stages were required for real leaching liquor. The extraction kinetics is fast (less than 15 min) for both metals, even when real liquor was tested. The organic solvent can be efficiently recovered using a stripping solution of H₂SO₄ 1 M and thus the process can be considered environmentally sustainable.     

Purification of nickel sulphate solutions containing iron,copper, cobalt,zinc and manganese

Acidic nickel-bearing solution containing iron, cobalt, manganese, zinc and copper was processed through a solvent extraction and precipitation technique to obtain a pure nickel sulphate solution. Iron was extracted using 0.2M Cyanex-272 (partially neutralised) as the extractant. Stripping of iron from the loaded organic has also been studied. After iron recovery through solvent extraction the raffinate still contained 0·25 g dm^?3 of iron which was quantitatively separated by a lime precipitation technique. During this iron precipitation there was no loss of cobalt and nickel but copper, manganese and zinc were coprecipitated to some extent. From the iron-free nickel sulphate solution the other impurities were extracted using the same extractant (Cyanex-272) in a single stage. The metal ions from the loaded organic were stripped using a 0·5% (v/v) H₂SO₄ solution in a single stage. The entire operation needs only seven stages: two stages for iron extraction, three stages for iron stripping from the loaded organic, and one stage each for extraction and stripping of other impurities. In the entire operation the loss of nickel was less than 0·5%.     

The extraction of lactic acid by emulsion type of liquid membranes using alamine 336 in escaid 100

The extraction of lactic acid from aqueous solutions through an emulsion liquid membrane containing Alamine 336 as carrier was investigated. The influence of mixing speed, diluent type, surfactant concentration, extractant concentration, feed solution pH, stripping concentration, phase ratio, and feed concentration were examined. Liquid membrane consists of a diluent (n‐heptane, toluene, kerosene, Escaid 100, and Escaid 200), a surfactant (Span 80) and an extractant (Alamine 336), and Na₂CO₃ were used as a stripping solution. It is possible to extract 91% of lactic acid from aqueous solutions using Alamine 336 in Escaid 100, as an extractant and a diluent respectively.     

Facilitated Transport of Cd(II) Through a Supported Liquid Membrane with Aliquat 336 as a Carrier

Selective removal of cadmium from wastewaters is very important, because cadmium is toxic for the environment and for human health. This work is a comprehensive study on the selective removal of Cd(II) from aqueous solutions by using a co-current flow flat sheet supported liquid membrane system. 4.4 × 10^?4 M Cd(II) concentration was used as a feed solution in the experiments. Toluene containing Aliquat 336 was used as the membrane liquid in the membrane system. Parameters such as the properties of feed and stripping solutions, carrier concentration, and flow rate, which have roles in transport of Cd(II) ions, were optimized. The efficiency of the system is expressed in terms of permeability and flux values, and transport efficiency. The optimum process conditions for the Cd(II) transport are experimentally found as follows: The feed solution as 2 M HCl, the carrier concentration as 0.1 M Aliquat 336, the stripping solution as 0.06 M EDTA, and the flow rates for the feed and stripping solutions as 50 mL/min and 80 mL/min, respectively. Under these conditions, the Cd(II) transport efficiency is found to be 82%.     

Separation of Copper and Nickel from Ammoniacal/Ammonium Carbonate Solutions Using ACORGA PT5050

ABSTRACT

ACORGA PT5050 diluted with iberfluid (kerosene-type diluent, mostly aliphatic) was used to coextract copper and nickel from ammoniacal carbonate solutions. The influence of kinetics, temperature, equilibrium pH, and extractant concentration on the extraction of both metals has been studied. It was observed that nickel extraction is very sensitive to aqueous pH and that the extraction falls beyond an equilibrium pH of 9. For a typical solution containing near 3 g/L each of copper and nickel and 60 g/L ammonium carbonate, conditions were established for the coextraction and selective stripping of nickel and copper.     

Transport of mercury(II) ion through a supported liquid membrane containing a triisobutylphosphine sulfide (Cyanex 471X) as a mobile carrier

Carrier‐facilitated transport of mercury(II) against its concentration gradient from aqueous 0.1 mol dm^?3 hydrochloric acid solution across a flat‐sheet supported liquid membrane (SLM) containing triisobutylphosphine sulfide (Cyanex 471X) as the mobile carrier in kerosene as diluent has been investigated. Dilute sodium thiocyanate solution (0.11 mol dm^?3) was the most efficient stripping agent among several aqueous reagents tested. Various parameters such as stirring rate, concentration of HCl in the feed solution, concentration of NaSCN in the strippant, concentration of Cyanex 471X in the membrane, and contact time were investigated. Under optimum conditions the transport of Hg(II) across the liquid membrane is about 100% after 6 h. The carrier, Cyanex 471X, selectively and efficiently transported Hg(II) ions in the presence of other associated metal ions. The method has been demonstrated to recover selectively mercury from waste samples and mercurochrome solution. © 2002 Society of Chemical Industry     

Permeation study on the hollow-fiber supported liquid membrane for the extraction of Cobalt(II)

The transport of Co(II) through hollow-fiber-supported liquid membrane containing di-(2-ethylhexyl) phosphoric acid (D2EHPA) diluted in kerosene was examined. The mass transfer rate, expressed as permeability, P, focused on diffusion through the aqueous layer in the feed solution, the organic layer and the aqueous layer in the stripping solution. Experiments were performed as a function of aqueous feed solution velocity (100-500 ml/min), carrier concentration (0.1-20% v/v), aqueous stripping solution velocity (100-1,000 ml/min) and feed concentration (100-1,000 ppm) with 0.1 M HCl in the product phase. pH of the feed solution was 5.0. The measured permeabilities were compared to generally accepted mass transfer correlations. The validity of the prediction was evaluated with the experimental data, and the data were found to tie in well with the theoretical values. The model is the reported describing that the rate limiting step in the transport of the ion was the diffusion through both aqueous films, feed and stripping, whereas the organic resistance of the membrane was negligible. From this study, the model has good potential for the prediction of permeability of Co(II).     

Solvent-Extraction Behavior of Cobalt(II), Nickel(II), Copper(II), and Palladium(II) with Tri-n-butylphosphate

Abstract

A systematic study of the extraction behavior of cobalt(II), nickel(II), copper(II), and palladium(II) with TBP from thiocyanate system in various ranges of acid concentrations has been performed. The thiocyanate medium leads to enhanced extractions in all these cases compared to those in the previously used chloride medium. For palladium, the chloride and nitrate systems have been critically examined. Sixty-two per cent extraction occurs from 4 M hydrochloric acid using 100% TBP in a single run and the extraction becomes quantitative (>99%) after four successive equilibrations. A simpler method has been proposed for rapid extraction of palladium(II) as the thiocyanate complex. Quantitative extraction occurs in the presence of 1.2% thiocyanate solution from 0.5 to 2 M hydrochloric acid (initial) up to pH 8.0. The extractable species of cobalt(II), nickel(II), copper(II), and palladium(II) from thiocyanate medium are probably similar and of the type [M(CNS)₄]^2? [K·TBP·3H₂O]₂ ⁺ (buffer solution) and [M(CNS)₄]^2? [H·TBP·3H₂O]⁺ ₂ (acid solution). A simple extraction scheme has been worked out for the separation of palladium(II) from iron(III), cobalt(II), nickel, manganese(II), copper(II), and platinum.     

ANAEROBIC EXTRACTION OF COBALT IN A PULSE COLUMN

The effects of excluding air (oxygen) from a cobalt solvent extraction circuit were studied for LIX 64N extractant. After solvent extraction of divalent cobalt from ammoniacal solutions with chelating extractants such as LIX 64N, the loaded Co-chelate is believed to oxidize to a stable trivalent complex which resists subsequent stripping with mineral acids. To Improve stripping efficiency, cobalt was extracted and stripped in the absence of oxygen in pulsed, perforated-plate columns that were designed and constructed by the Bureau of Mines. When the ammoniacal cobalt(II) sulfate and LIX 64N solutions were purged, blanketed, and pulsed with argon, cobalt extraction exceeded 99%, and stripping with 1 vol % H₂SO₂ reached 98.5%. The stripped extractant was recycled to the extraction column with no loss of extraction efficiency in six passes through the circuit.     

Co-extraction and selective stripping of copper (II) and molybdenum (VI) using LIX 622

LIX 622 diluted with kerosene was used to co-extract copper (II) and molybdenum (VI) from acidic sulphate solutions. The influence of equilibrium pH and extractant concentration on metal co-extraction has been studied. The extraction of both metals is sensitive to equilibrium pH; however, molybdenum is extracted preferably to copper at acidic pH values. For aqueous phases containing both metals, conditions were established for the co-extraction, selective stripping of copper and molybdenum and NH₃ removal from the stripped organic solution.