Behavior of full-scale reinforced concrete beams retrofitted for shear and flexural with FRP laminates

Four full-scale reinforced concrete beams were replicated from an existing bridge. The original beams were substantially deficient in shear strength, particularly for projected increase of traffic loads. Of the four replicate beams, one served as a control and the remaining three were implemented with varying configurations of carbon fiber reinforced polymers (CFRP) and glass FRP (GFRP) composites to simulate the retrofit of the existing structure. CFRP unidirectional sheets were placed to increase flexural capacity and GFRP unidirectional sheets were utilized to mitigate shear failure. Four-point bending tests were conducted. Load, deflection and strain data were collected. Fiber optic gauges were utilized in high flexural and shear regions and conventional resistive gauges were placed in eighteen locations to provide behavioral understanding of the composite material strengthening. Fiber optic readings were compared to conventional gauges.Results from this study show that the use of fiber reinforced polymers (FRP) composites for structural strengthening provides significant static capacity increases approximately 150% when compared to unstrengthened sections. Load at first crack and post cracking stiffness of all beams was increased primarily due to flexural CFRP. Test results suggest that beams retrofit with both the designed GFRP and CFRP should well exceed the static demand of 658 kN m sustaining up to 868 kN m applied moment. The addition of GFRP alone for shear was sufficient to offset the lack of steel stirrups and allow conventional RC beam failure by yielding of the tension steel. This allowed ultimate deflections to be 200% higher than the pre-existing shear deficient beam. If bridge beams were retrofit with only the designed CFRP failure would still result from diagonal tension cracks, albeit at a 31% greater load. Beams retrofit with only the designed shear GFRP would fail in flexure at the mid-span at an equivalent 31% gain over the control specimen, failing mechanism in this case being yielding of the tension steel. Successful monitoring of strain using fiber optics was achieved. However, careful planning tempered by engineering judgement is necessary as the location and gauge length of the fiber optic gauge will determine the usefulness of the collected data.     

Slenderness effect of circular concrete specimens confined with SFRP sheets

Experimental investigation of Fibre Reinforced Polymer (FRP) confined concrete is normally conducted on relatively small-scale specimens, where the scaling effects of the specimen size are usually ignored. Few researchers investigated the scaling effects of confined concrete with Carbon FRP (CFRP), Glass FRP (GFRP) and Aramid FRP (AFRP) sheets. However, based on the authors’ knowledge, there is no information available in the literature on the slenderness effects of confined concrete with Steel FRP (SFRP) sheet. The SFRP sheet is a new type of material recently introduced for strengthening applications of concrete structures. Thus, the main aim of this investigation is to quantify and access the axial strength, axial strain, hoop strain, dilation and ductility performance of SFRP confined concrete with the increase in the slenderness of the specimens. The experimental program included eighteen specimens with varying slenderness ratios (height-to-diameter ratio) of 2 (150 mm × 300 mm), 4 (150 mm × 600 mm), and 6 (150 mm × 900 mm). Six specimens were constructed in each size, where three specimens were left unwrapped as control specimens and three specimens were wrapped with SFRP sheets. All specimens were loaded in uniaxial compression until failure. The specimens were also instrumented with a photogrammetric method termed Digital Image Correlation Technique to measure the hoop strains from the surface of the SFRP confined concrete specimens. The experimental investigation showed that the effectiveness of the SFRP sheets, measured in terms of the percentage increase in the ultimate axial strength, axial and hoop strains, and the ductility was significantly enhanced compared to the unwrapped specimens. The results also indicate that the overall performance of the SFRP wrapped concrete specimens was reduced with the increase in the slenderness of the specimens, when compared to the standard size cylinders. The study of three major design codes/guidelines to predict the ultimate SFRP-confined concrete compressive strength revealed that the FRP Building Code has the best confinement model when compared with the experimental results.     

Mechanical behaviour of corroded RC beams strengthened by NSM CFRP rods

Corrosion of steel in reinforced concrete leads to several major defects. Firstly, a reduction in the cross-sectional area of the reinforcement and in its ductility results in premature bar failure. Secondly, the expansion of the corrosion products causes concrete cracking and steel–concrete bond deterioration and also affects the bending stiffness of the reinforced concrete members, causing a reduction in the overall load-bearing capacity of the reinforced concrete beams. This paper investigates the validity of a repair technique using Near Surface Mounted (NSM) carbon-fibre-reinforced polymer (CFRP) rods to restore the mechanical performance of corrosion-damaged RC beams. In the NSM technique, the CFRP rods are placed inside pre-cut grooves and are bonded to the concrete with epoxy adhesive.Experimental results were obtained on two beams: a corroded beam that had been exposed to natural corrosion for 25 years and a control beam, (both are 3 m long) repaired in bending only. Each beam was repaired with one 6-mm-diameter NSM CFRP rod. The beams were tested in a three-point bending test up to failure. Overall stiffness and crack maps were studied before and after the repair. Ultimate capacity, ductility and failure mode were also reviewed. Finally some comparisons were made between repaired and non-repaired beams in order to assess the effectiveness of the NSM technique. The experimental results showed that the NSM technique improved the overall characteristics (ultimate load capacity and stiffness) of the control and corroded beams and allowed sufficient ductility to be restored to the repaired corroded elements, thus restoring the safety margin, despite the non-classical mode of failure that occurred in the corroded beam, with the separation of the concrete cover due to corrosion products.     

Design limits for RC slabs strengthened with hybrid FRP–HPC retrofit system

A polymeric hybrid composite system made of high-performance concrete (HPC) and an innovative carbon/epoxy reinforced polymer (CFRP) unidirectional laminates was proposed as a retrofit system to enhance flexural strength and ductility of reinforced concrete (RC) slabs. The effectiveness of the proposed system was confirmed through experimental evaluation of three full-scale one-way slabs having two continuous spans. In this study, the results of the loading tests for the hybrid high-performance retrofit system are presented and discussed. Design limits to derive a flexural failure of a continuous RC slab strengthened with the hybrid retrofit system are extracted. Using the proposed design limits, the procedure of a flexural failure design for a continuous RC slab strengthened with the hybrid retrofit system is demonstrated with numerical examples for two types of the retrofit systems with respect to overlay strength. The flexural failure design limits can be extended for flexural and shear strengthening design with externally bonded FRP to ensure flexure failure for a continuous flexural members.     

An experimental and numerical study of reinforced ultra-high performance concrete slabs under blast loads

Ultra-high performance concrete (UHPC) which is characterized by high strength, high ductility and high toughness has been widely applied in modern structure construction. Outstanding mechanical feature of UHPC not only enables strong yet slim structure design but also highlights its potential in protective engineering against extreme loads like impact or explosion. In this research a series of reinforced concrete slabs are tested to determine their response under explosive loading conditions. Concrete materials used in the slab construction are ultra-high strength concrete (UHPC) and normal strength concrete (NSC). In total five slabs are tested including four UHPC slabs with varying reinforcement ratios and one control NSC slab with normal reinforcement. Explosive charges with TNT equivalent weights ranging from 1.0 to 14.0 kg at scaled distances ranging from 0.41 to 3.05 m/kg^1/3 are used in the current experiments. Test results verified the effectiveness of UHPC slabs against blast loads. Numerical models are established in LS-DYNA to reproduce the field blast tests on UHPC slabs. The numerical results are compared with the field test data, and the feasibility and validity of the numerical predictions of UHPC slab responses are demonstrated.     

Experimental study and numerical simulation of the damage mode of a square reinforced concrete slab under close-in explosion

Terrorist attacks using improvised explosive devices on reinforced concrete buildings generate a rapid release of energy in the form of shock waves. Therefore, analyzing the damage mode and damage mechanism of structures for different blast loadings is important. The current study investigates the behavior of one-way square reinforced concrete (RC) slabs subjected to a blast load through experiments and numerical simulations. The experiments are conducted using four 1000 mm × 1000 mm × 40 mm slabs under close-in blast loading. The blast loads are generated by the detonations of 0.2–0.55 kg trinitrotoluene explosive located at a 0.4 m standoff above the slabs. Different damage levels and modes are observed. Numerical simulation studies of the concrete damage under various blast loadings are also conducted. A three-dimensional solid model, including explosive, air, and RC slab with separated concrete and reinforcing bars, is created to simulate the experiments. The sophisticated concrete and reinforcing bar material models, considering the strain rate effects and the appropriate coupling at the air–solid interface, are applied to simulate the dynamic response of RC slab. The erosion technique is adopted to simulate the damage process. Comparison of the numerical results with experimental data shows a favorable agreement. Based on the experimental and numerical results, the damage criteria are established for different levels of damage. With the increase of the explosive charge, the failure mode of RC slab is shown to gradually change from overall flexure to localized punching failure.     

Repair of shear-deficient normal weight concrete beams damaged by thermal shock using advanced composite materials

The use of advanced composite materials such as Fiber Reinforced Polymers (FRPs) in repairing and strengthening reinforced concrete structural elements has been increased in the last two decades. Repairing and strengthening damage structures is a relatively new technique. The aims of this study was to investigate the efficiency and effectiveness of using Carbon Fiber Reinforced Polymer (CFRP) to regain shear capacity of shear-deficient normal weight high strength RC beams after being damaged by thermal shock. Sixteen high strength normal weight RC beams (100 × 150 × 1400 mm) were cast, heated at 500 °C for 2 h and then cooled rapidly by immersion in water, repaired, and then tested under four-point loading until failure. The composite materials used are carbon fiber reinforced polymer plates and sheets. The experimental results indicated that upon heating then cooling rapidly, the reinforced concrete (RC) beams exhibited extensive map cracking without spalling. Load carrying capacity and stiffness of RC beams decreased about 68% and 64%, respectively, as compared with reference beams. Repairing the thermal damaged RC beams allowed recovering the original load carrying without achieving the original stiffness. Repaired beams with CFRP plates with 90° and 45° regained from 90% to 99% of the original load capacity with a corresponding stiffness from 79% to 95%, whereas those repaired with CFRP sheet on the web sides and a combination of CFRP plates and sheet regained from 102% to 107% of the original load capacity with a corresponding stiffness from 81% to 93%, respectively. Finally, finite element analysis model is developed and validated with the experimental results. The finite element analysis showed good agreement as compared with the experimental results in terms of load–deflection and load–CFRP strain curves.     

Experimental study on the mechanical properties and microstructure of chopped basalt fibre reinforced concrete

With high ductility and sufficient durability, fibre reinforced concrete (FRC) is widely used. In this study, the effects of the volume fraction and length of basalt fibre (BF) on the mechanical properties of FRC were analyzed. Coupling with the scanning electron microscope (SEM) and mercury intrusion porosimeter (MIP), the microstructure of BF concrete was studied also. The results show that adding BF significantly improves the tensile strength, flexural strength and toughness index, whereas the compressive strength shows no obvious increase. Furthermore, the length of BF presents an influence on the mechanical properties. Compared with the plain concrete, the compressive, splitting tensile and flexural strength of concrete reinforced with 12 mm BF increase by −0.18–4.68%, 14.08–24.34% and 6.30–9.58% respectively. As the BF length increasing to 22 mm, corresponding strengths increase by 0.55–5.72%, 14.96–25.51% and 7.35–10.37%, separately. A good bond between the BF and the matrix interface is observed in the early age. However, this bond shows degradation to a certain extent at 28 days. Moreover, the MIP results indicate that the concrete containing BF presents higher porosity.     

Experimental study of retrofit solutions for damaged concrete bridge slabs

Accurate information on the actual performance of the structural system after retrofit is an essential part of a cost-effective bridge management program. This paper summarizes the results of a thorough experimental program concerning the reinforced concrete deck of a real 40 year-old viaduct. The structure exhibited severe damage at the extrados mainly due to environmental agents, chemical attack and action of asphalt milling machines. Samples of the deck were cut and carried to the laboratory in order to assess the possibility of retrofit. The design of retrofit was aimed at increasing the load carrying capacity through replacement of the deteriorated concrete with a new concrete overlay and strengthening in flexure for both negative (hogging) and positive (sagging) bending moments. Experimental testing on small specimens and nondestructive techniques were carried out to identify the material properties and to evaluate the level of damage. The bonding between external reinforcement and the original or new (standard or polymer-modified) concrete was assessed through single-shear push–pull tests on 33 prismatic specimens of 100 × 200 × 500 mm³ strengthened with CFRP strips. The efficiency of the retrofit techniques was checked at the structural level through four-point bending tests on eight slabs of 500 × 200 × 2000 mm³. This research can contribute to guidelines for concrete patch repair of FRP-retrofitted concrete bridge decks, to ensure better long-term performance under service loads and environmental effects.     

Variation of strength and stiffness of fibre reinforced polymer reinforcing bars with temperature

This paper presents the results of tensile mechanical properties of FRP reinforcement bars, used as internal reinforcement in concrete structures, at elevated temperatures. Detailed experimental studies were conducted to determine the strength and stiffness properties of FRP bars at elevated temperatures. Two types of FRP bars namely: carbon fibre reinforced polyester bars of 9.5 mm diameter and glass fibre reinforced polyester bars of 9.5 mm and 12.7 mm diameter were considered. For comparison, conventional steel reinforcement bars of 10 mm and 15 mm diameter were also tested. Data from the experiments was used to illustrate the comparative variation of tensile strength and stiffness of different types of FRP reinforcing bars with traditional steel reinforcing bars. Also, results from the strength tests were used to show that temperatures of about 325 °C and 250 °C appear to be critical (in terms of strength) for GFRP and CFRP reinforcing bars, respectively. A case study is presented to illustrate the application of critical temperatures for evaluating the fire performance of FRP-reinforced concrete slabs.     

Bond analysis of corroded reinforced concrete beams under monotonic and fatigue loads

This study investigated the fatigue bond behaviour of corroded steel reinforced concrete beams. Nine beams (152 × 254 × 2000 mm [6 × 10 × 78.74 in.]) were constructed and tested. Bond failure occurred in all the beams. The variables in this test series were: the type of load applied (monotonic or repeated loading), the repeated load range, whether the reinforcement inside the beam was corroded or not, and whether a carbon fibre reinforced polymer (CFRP) repair method was used or not. The fatigue life of the beams varied linearly with the range of applied load with a very shallow slope. Corroding the beams to a low corrosion level decreased the fatigue bond strength by about 30%. Corrosion caused the concrete in between the lugs of the reinforcing bars to be partially crushed due to the formation of the rust products from the corrosion process. This reduced the strength of the concrete keys and increased the rate of slip in the bar under repeated loading.     

Fire behaviour of reinforced concrete beams strengthened with CFRP laminates: Protection systems with insulation of the anchorage zones

This paper presents experimental and numerical investigations about the fire behaviour of reinforced concrete (RC) beams flexurally strengthened with carbon fibre reinforced polymer (CFRP) laminates. The main objective was to assess the efficacy of different fire protection systems and to evaluate the viability of their use in floors of buildings. Fire resistance tests were conducted on an intermediate scale oven to investigate the behaviour under fire (ISO 834) of loaded CFRP-strengthened RC beams. The fire protection systems comprised calcium silicate boards and layers of vermiculite/perlite cement based mortar, with thicknesses of 25 mm and 40 mm, applied along the bottom soffit of the beams that was directly exposed to fire. In addition, the anchorage zones of the CFRP laminates were highly thermally insulated in order to evaluate the benefits of this particular constructive detail. Member deflection and temperatures throughout the midspan section were measured and recorded during the tests. When the strengthening system was left unprotected in the exposed length of the beam, the CFRP laminate anchorage debonded after about 23 min. When the above mentioned fire protection materials were applied in the exposed length of the beams, the strengthening system debonded after between 60–89 min (25 mm thickness) and 137-167 min (40 mm). Two-dimensional finite element thermal models of all beams tested were also developed in order to predict the evolution of temperatures in the materials. The calculated temperatures compared reasonably well with those measured in the tests.     

Experimental investigations and verification of debonding strain of RHSC continuous beams strengthened in flexure with externally bonded FRPs

Although many in-situ RC beams are of continuous constructions, there has been very little research on the behavior of such beams with external reinforcement. This article presents an experimental program conducted to study the flexural behavior and redistribution of moment of reinforced high strength concrete (RHSC) continuous beams strengthened with carbon and glass-fiber-reinforced polymer (CFRP and GFRP) sheets. The program consists of six RHSC continuous (two-span) beams with overall dimensions equal to 250 × 150 × 6000 mm. One beam was not strengthened and was tested as a control beam. Five beams were strengthened with CFRP and GFRP in flexure along their sagging and hogging regions. The main parameters including type of FRP (GFRP or CFRP), the different ratios of CFRP sheet and effectiveness of end anchorage. The test results showed that the use of GFRP sheet in strengthening of continuous beam reduced loss in ductility and moment redistribution but it did not significantly increase the ultimate strength of them. The use of end anchorage in strengthened continuous beams increased the ultimate strength and moment redistribution. The moment enhancement ratio of the strengthened continuous beams was significantly higher than the ultimate load enhancement ratio in the same beam. Also existing international codes and model such as ACI, fib, JSCE, Teng and Toutanji for prediction of IC debonding strain or stress of strengthened continuous beams are verified. Verifications were carried out based on the test results in this research and the published literature on RC continuous beams strengthened with FRP.     

Strengthening steel bridge sections using CFRP laminates

This paper presents results from an experimental investigation to determine the feasibility of using carbon fiber reinforced polymer (CFRP) epoxy laminates to repair steel composite bridge members. Six specimens, each consisting of a 6.1 m long W8×24 wide flange A36 steel beam acting compositely with a 0.114 m thick by 0.71 m wide reinforced concrete slab, were first loaded past yield of the tension flange to simulate severe service distress. The damaged specimens were then repaired using 3.65 m lengths of 2 or 5 mm thick CFRP laminates bonded to the tension flange and tested to failure. The results indicated significant ultimate strength gains but more modest improvement in the elastic response. Non-linear finite element analyses were in good agreement with the experimental results. The study suggests that it is feasible to strengthen steel composite members using CFRP laminates.     

FEM analysis on failure development of group studs shear connector under effects of concrete strength and stud dimension

Group studs, arranging studs in group, has been applied as shear connectors in steel and concrete composite structures for over 50 years. Concrete strength and stud dimension are the crucial factors affecting the failure appearance of shear studs in push-out test, which mainly consists of stud shear fracture, stud bending deformation and local concrete crush. Since the detailed failure development has rarely been concerned, a parametrical push-out FEM analysis with damage plasticity models on failure development of group studs with effects of concrete strength and stud dimension was executed. In this study, concrete compressive strength of 30 MPa, 40 MPa and 50 MPa, shank diameters including 13 mm, 16 mm, 19 mm and 22 mm and stud heights including 80 mm and 100 mm were the parameters. In general, it was found that when under effect of concrete strength, shear stiffness of stud with large shank diameter performed more stable while its shear strength may be influenced more apparently. Meanwhile, the analyzed concrete damage, stiffness degradation and ultimate deformation of stud were discussed as well. The failure development of push-out model was reflected by the development of equivalent stud bending arm in terms of shear transfer between steel and concrete through studs, which experienced three steps due to the degradations of concrete and stud modulus. It also shows that models with lower concrete compressive strength or more flexible stud in combination with high concrete strength can lead to relatively obvious stud bending deformation.     

Fabrication of lightweight and thin bulletproof windows using borosilicate glass strengthened by ion exchange

Borosilicate glass was strengthened by ion-exchange for lightweight bulletproof windows. The conditions for ion-exchange for strengthening borosilicate glass (3, 4 and 6 mm thick) produced the ultimate mechanical properties at 560 °C for each duration of 10, 12 and 15 min. The flexural strength values of the ion-exchanged glass with thickness of 3, 4 and 6 mm were 0.745, 0.783 and 0.810 GPa, respectively, which were about 2.8 times higher than parent glass. A lightweight bulletproof window could thus be manufactured from strengthened glass with a ballistic velocity of 889.4 m/s. The transmittance of bulletproof windows (over 86%) satisfied the international standards.     

The potential of harakeke fibre as reinforcement in polymer matrix composites including modelling of long harakeke fibre composite strength

Mechanical properties of aligned long harakeke fibre reinforced epoxy with different fibre contents were evaluated. Addition of fibre was found to enhance tensile properties of epoxy; tensile strength and Young’s modulus increased with increasing content of harakeke fibre up to 223 MPa at a fibre content of 55 wt% and 17 GPa at a fibre content of 63 wt%, respectively. The flexural strength and flexural modulus increased to a maximum of 223 MPa and 14 GPa, respectively, as the fibre content increased up to 49 wt% with no further increase with increased fibre content. The Rule of Mixtures based model for estimating tensile strength of aligned long fibre composites was also developed assuming composite failure occurred as a consequence of the fracture of the lowest failure strain fibres taking account porosity of composites. The model was shown to have good accuracy for predicting the strength of aligned long natural fibre composites.     

Experimental investigation of the size effects of SiO2 nano-particles on the mechanical properties of binary blended concrete

In the current study, the size effects of SiO₂ nano-particles on compressive, flexural and tensile strength of binary blended concrete were investigated. SiO₂ nano-particles with two different sizes of 15 and 80 nm have been used as a partial cement replacement by 0.5, 1.0, 1.5 and 2.0 wt.%. It was concluded that concrete specimens containing SiO₂ particles with average diameter of 15 nm were harder than those containing 80 nm of SiO₂ particles at the initial days of curing. But this condition was altered at 90 days of curing. Also from the viewpoint of free energy, it can be concluded that the C–S–H gel formation around the particles with average diameter of 15 nm was more at the primary days of curing. This can be as a result of more nucleation sites that causes acceleration in early age strength. On the other hand, the growth probability of C–S–H gel around the 80 nm particles was more at 90 days of moist curing. This is due to the fact that the nucleus of strengthening gel could simply reach to the critical volume of nucleation that causes increase in the strength.     

Tensile properties of hot rolled Mg–3Sn–1Ca alloy sheets at elevated temperatures

Mechanical behavior of hot rolled Mg–3Sn–1Ca (TX31) magnesium alloy sheets were studied in the temperature range 25–350 °C. The microstructure of the alloy consisted of the eutectic structure of α-Mg + Mg₂Sn and a dispersion of needle-like CaMgSn. The highest room-temperature ductility of 18% was obtained by hot rolling of the cast slabs at 440 °C, followed by annealing at 420 °C. The high temperature tensile deformation of the material was characterized by a decrease in work hardening exponent (n) and an increase in strain rate sensitivity index (m). These variations resulted in respective drops of proof stress and tensile strength from 126.5 MPa and 220 MPa at room temperature to 23.5 MPa and 29 MPa at 350 °C. This was in contrast to the ductility of the alloy which increased from 18% at room temperature to 56% at 350 °C. The observed variations in strength and ductility were ascribed to the activity of non-basal slip systems and dynamic recovery at high temperatures. The TX31 alloy showed lower strength than AZ31 magnesium alloy at low temperatures, while it exhibited superior strength at temperatures higher than 200 °C, mainly due to the presence of thermally stable CaMgSn particles.     

Investigations on rheological strains of compressed concrete elements strengthened with external composite reinforcement CFRP

The results of experimental studies on rheological strains of compressed concrete elements strengthened with surface CFRP materials are presented in this paper. The objective of the investigations was to estimate the influence of long-term load on strains and load-bearing capacity of compressed elements strengthened with CFRP materials. The studies were performed on specimens with various types of reinforcement. The specimens were strengthened with external composite reinforcement – longitudinal segments of CFRP strips and transverse confinement executed with CFRP sheets. The experimental studies were divided into two stages, in which specimens were subjected to long-term axial compression. The objects of the investigations were cylindrical specimens with a diameter of 113 mm and height of 350 mm. The plain concrete specimens were loaded with the level of about 1/3f_cm,cyl (mean cylinder compressive strength of the concrete). After the period of initial loading the specimens were strengthened and the level of effort was increased to about 2/3f_cm,cyl. The tests were conducted in constant thermal and moisture conditions. In the paper, the dependences of long-term strains increase in time are presented for the experimental elements. Additionally, theoretical studies connected with rheological model identification were performed.