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1.
The self-healing and anticorrosion effects of cerium nitrate in epoxy–clay nanocomposite coatings systems were studied. Different amounts of cerium (III) were added to epoxy–montmorillonite clay composites and the nanocomposite coatings were prepared and applied on cold rolled steel panels. Ultrasonication was applied to disperse the nanoclay into the epoxy cerium nitrate composition. Electrochemical impedance spectroscopy (EIS) was used to study the self-healing and anticorrosion behaviors of the coatings. The structure of the dry coating and the protective mechanism of the pigments in the coating were investigated by scanning electron microscopy (SEM), energy dispersive X-ray spectroscopy (EDX) analysis and field emission electron microscopy (FESEM). Transmission electron microscopy (TEM) illustrated the separation of clay layers which interacted with the epoxy resin. Electrochemical impedance data indicated that the epoxy cerium (III)–montmorillonite nanocomposite coatings were superior to the epoxy coatings in corrosion protection properties. The self-healing behavior of such coatings was due to the presence of cerium nitrate that could be released at the defects within the coating and hindered the corrosion reactions at the defective sites. It was shown that the best corrosion protection was achieved with nanocomposite coatings containing 4 wt% clay and 2 wt% cerium nitrate.  相似文献   

2.
The synthesis of hybrid polypyrrole–montmorillonite (Ppy–MMT) nanocomposites and their effects on the improvement of the protection efficiency of the epoxy coatings on aluminum corrosion were studied. In order to understand the effect of MMT and Ppy on the corrosion inhibition performance of the epoxy coatings in 3.5% NaCl solution, the epoxy (E), epoxy blend with MMT (EM) and polypyrrole (EP) coatings were investigated by electrochemical impedance spectroscopy (EIS). It was shown that EM and EP systems could not provide a good corrosion protection for long-time applications. The results showed that the incorporation of Ppy–MMT nanocomposites inside the epoxy notably increases the resistance of the coating in comparison to the other coatings for long-time period. These phenomena can be attributed to specific morphology of the nanocomposite. The structure and morphology of nanocomposites were studied by FT-IR and XRD techniques, as well as, scanning electron microscopy (SEM).  相似文献   

3.
Nanocomposite coatings which were applied on carbon steel panels based on epoxy cerium nitrate–montmorillonite (MMT) were synthesized and formulated. Nanoparticles were incorporated into epoxy resin by mechanical and sonication processes. The state of dispersion, dissolution, and incorporation were characterized by optical microscopy, sedimentation tests, X-ray diffraction, and transmission electron microscopy. To investigate anticorrosive properties of nanocomposite coatings, electrochemical impedance spectroscopy and salt spray tests were employed. The experimental results showed that epoxy cerium nitrate–MMT nanocomposite coatings were superior to the neat epoxy in corrosion protection effects. In addition, it was observed that the corrosion protection of nanocomposite coatings was improved as the clay loading was increased up to 4–2 wt% cerium nitrate.  相似文献   

4.
A copolymer nanocomposite Poly(aniline-co-2,3-xylidine)/ZnO [Poly(AN-co-XY)/ZnO], pure copolymer and its homopolymers namely, Poly(aniline-co-2,3-xylidine) [Poly(AN-co-XY)], Polyaniline (PANi) and Poly (2,3-xylidine) were synthesized by chemical oxidative polymerization using ammonium persulfate as an oxidant in hydrochloric acid medium. The synthesized compounds were characterized by FTIR, XRD, SEM, and TEM techniques. Saturated solutions of the synthesized compounds were made in N-methyl-2-pyrrolidone and casted on low-carbon steel specimens using 10% epoxy resin as a binder. The anticorrosion behavior of polymeric coatings was studied in 3.5 wt% NaCl solution at a temperature of 30 °C by electrochemical techniques, which include: open-circuit potential, potentiodynamic polarization and electrochemical impedance spectroscopy. Protective properties of nanocomposite coating were also evaluated at different immersion times for an extended period of 60 days. Anticorrosion properties of nanocomposite coating were compared with parent copolymer and individual homoplymers. SEM photomicrographs of the coated surface showed that Poly(AN-co-XY)/ZnO nanocomposite coating is crack free, uniform, and compact, whereas, copolymer and homopolymer coatings have surface defects. The performance of the polymer coatings followed the order: Poly(AN-co-XY)/ZnO > Poly(AN-co-XY) > PANi > Poly(2,3-xylidine). The presence of ZnO nanoparticles in copolymer resulted in significant improvement in corrosion resistance and provided better barrier properties.  相似文献   

5.
In this work, different amounts of montmorillonite were added to cerium nitrate epoxy mixture. Nanocomposite coatings containing cerium nitrate were applied on cold rolled steel panels. The state of dispersion and incorporation were characterized by transmission electron microscopy and atomic force microscopy. To investigate anticorrosive properties of nanocomposites, electrochemical impedance spectroscopy, polarization measurement and salt spray tests were employed. Results showed that epoxy cerium nanocomposite coatings were superior to the neat epoxy in corrosion protection properties. Also, it was observed that the best corrosion protection was achieved with nanocomposite coatings containing 4 wt.% and 2 wt.% cerium nitrate.  相似文献   

6.
《Ceramics International》2022,48(4):4841-4850
Novel epoxy resin (E)/CNW nanocomposite coatings were developed with different total contents of rare-earth doped aluminate nanoparticles (REA NPs). The produced epoxy-cellulose nanowhiskers-rare earth doped aluminate nanoparticles (E-CNW-REA) coatings were applied onto mild steel. The epoxy/CNW nanocomposite coatings were characterized by X-ray fluorescence analysis (XRF), scanning electron microscopy (SEM), energy-dispersive X-ray spectroscopy (EDXA), transmission electron microscope (TEM) and infrared spectra (FT-IR). Both colorimetric properties and transparency of the nanocomposite coatings were proved by exploring UV–Vis absorption spectroscopy and CIE Lab parameters. The hardness and superhydrophobic properties were also explored. The photoluminescent transparent coatings showed an excitation at 365 nm, and a bright green emission wavelength at 517 nm under UV light. The corrosion protection performance of the coated mild steel samples soaked in an aqueous solution of sodium chloride (3.5%) was investigated using electrochemical impedance spectroscopy (EIS). The coatings with CNW were found to have anti-corrosion properties. Moreover, the nanocomposite coating with CNW (1 w%) was monitored to exhibit the most pronounced long-persistent photoluminescence for 60 min in the dark. The photoluminescent coatings exhibited highly durable long-lasting phosphorescence. Thus, the current strategy can be considered as a simple promising technology for industrial production of anti-corrosive, superhydrophobic and long-persistent phosphorescent.  相似文献   

7.
Zinc aluminum hydrotalcite intercalated with molybdate (HTM) and modified by 3-glycidoxypropyltrimethoxysilane (HTM-GS) was prepared and incorporated into a waterborne epoxy coating. The synthesized HTM-GS was characterized by FTIR, XRD, SEM, and TEM. The inhibitive action of HTM-GS on carbon steel was evaluated using electrochemical measurement and SEM/EDX analysis. The corrosion protection of the waterborne epoxy coating containing HTM-GS was evaluated and compared to that of the pure waterborne epoxy coating and the waterborne epoxy coating containing HTM by salt spray test and adhesion measurement. It was shown that the molybdate was intercalated in the hydrotalcite structure and the molybdate contents in HTM and HTM-GS were 16.0 and 13.2 wt%, respectively. The polarization curves obtained on the carbon steel electrode showed that HTM and HTM-GS are anodic corrosion inhibitors, and their inhibition efficiencies at concentration of 3 g/l were 92.0 and 94.7%, respectively. Additionally, HTM and HTM-GS at concentration of 0.5 wt% improved corrosion resistance and adhesion of waterborne epoxy coatings. Surface modification by 3-glycidoxypropyltrimethoxysilane ameliorated the dispersion of HTM in epoxy matrix and the effect of HTM on protection properties of waterborne epoxy coating.  相似文献   

8.
The effect of introducing WO3 (tungsten oxide) nanoparticle in the epoxy coating was analyzed by electrochemical impedance spectroscopy and scanning electrochemical microscopy (SECM) methods in 3.5% NaCl. The (3-glycidyloxypropyl)trimethoxysilane was treated with the nanoparticle for the proper dispersion and chemical interaction of nanoparticle with the epoxy resin. The introduction of WO3 nanoparticle in the epoxy coating enhances the charge transfer resistance (Rct) as well as the film resistance (Rf). The observation of iron dissolution and oxygen consumption was done by applying the appropriate SECM tip potential in the WO3-modified nanocomposite coated steel. The epoxy and epoxy–WO3 nanocomposite-coated samples were used to study the adhesion and anticorrosion properties. The analysis by SEM/EDX displayed that the enriched W was detected in the nanocomposite coating of steel. The presence of the nano level corrosion product containing W was confirmed by focused ion beam-transmission electron microscope analysis. The high corrosion protection properties of the epoxy-based nanocomposite coating was due to the complex nanoscale layer formed and chemical interactions of epoxy resin with surface-modified nanoparticle in nanocomposites. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2020 , 137, 48323.  相似文献   

9.
Organic–inorganic hybrid nanocomposite coatings contain inorganic particles that are dispersed in organic phase in nanometric dimensions. Ceria and zirconia colloidal dispersions are uniformly distributed in the epoxy silica-based hybrid nanocomposite by sol–gel method and coated on 1050 aluminum alloy substrate with spin-coating technique. The hybrid sol is prepared by organic–inorganic precursors formed by hydrolysis and condensation of 3-glycidoxypropyltrimethoxysilane and tetraethylorthosilicate (TEOS) in acidic solution using bisphenol A as networking agent and 1-methylimidazole as initiator in the presence of various ratios of ZrO2 and CeO2 colloidal nanoparticles. Particle size distribution, surface morphology and inorganic components distribution were determined by scanning electron microscopy (SEM) and EDXA techniques. SEM and Si, Zr, Ce mapping micrographs proved the uniform distribution of nanoparticles in the coatings. Transmission electron microscopy indicated that the nanoparticles dimension stay at the nanoscale level. The glass transition temperature (T g) and loss properties (damping) of coatings were evaluated by dynamic mechanical thermal analysis. The corrosion protection of the coatings on the 1050 AA substrate was studied by potentiodynamic measurements. The results indicated that by introducing ceria nanoparticles in 1:1 molar ratio to TEOS in coating composition, corrosion protection was improved. However, the simultaneous presence of two nanoparticles (i.e., ceria and zirconia in 1:1 molar ratio) in the coating compositions increased the corrosion protection efficiency up to 99.8 %. The multiple glass transitions and shifting to higher and wide range of temperatures by adding ceria and zirconia nanoparticles indicated a better network interaction between inorganic nanoparticles and organic molecular chains which also led to better corrosion protection of the coating in this composition.  相似文献   

10.
Conducting polyaniline, zinc and epoxy resin solely have anticorrosive properties by different mechanisms on metallic substrates. In this work the triple hybrid of PANI/epoxy/Zn nanocomposite was prepared as a thin layer coating (70 ± 5 μm) on iron coupons and its anticorrosion performance was investigated in HCl (0.1 M) as corrosive solution. Epoxy resin and zinc nanoparticles were applied as additives in the PANI matrix to improve the mechanical properties of PANI coating and investigate their synergetic effects on the anticorrosion performance of PANI coating. At first PANI/Zn nanocomposite coatings with different Zn contents were prepared and the zinc content optimized so that the coating achieve the best anticorrosion performance. Accordingly the iron coupons coated by PANI/Zn coating having 4 wt% Zn content showed more noble open circuit potential and lower corrosion current values. Then epoxy resin was applied as additive to the optimized formulation of PANI/Zn coating in different weight percents (0–20 wt%) and the anticorrosion performance of the related PANI/epoxy/Zn triple hybrid nanocomposite coatings was evaluated. Results showed that the addition of epoxy resin causes to the decreasing of corrosion current of iron samples coated by PANI/epoxy/Zn nanocomposite. An optimum range of 3–7 wt% was obtained for the epoxy content in the composition of PANI/epoxy/Zn nanocomposite in which the coating exhibits the best anticorrosion performance. Iron metal coupon was elementally analyzed and the PANI/Zn and PANI/epoxy/Zn nanocomposites were characterized using Fourier Transform Infrared spectroscopy, X-ray diffraction patterns and Scanning Electron Microscopy techniques.  相似文献   

11.
A nanocontainer with 2-mercaptobenzothiazole (MBT)-intercalated Zn–Al-layered double hydroxides (LDHs) was synthesized through co-precipitation. The structures of the LDH and the nanocontainer were characterized by powder X-ray diffraction, Fourier transform infrared spectroscopy, scanning electron microscopy, and energy-dispersive X-ray analysis. The nanocontainer was added into 3.5 wt% NaCl solutions with different pH values to study its effect on the protection of Q345 steel. The corrosion rate of Q345 steel in 3.5 wt% NaCl solution with a pH value of 3 was lower than those in neutral and alkali solutions. Moreover, the addition of nanocontainers into the epoxy resin coating improved the performance of the coating and facilitated self-healing by releasing MBT inhibitors into the scratched area.  相似文献   

12.
于湘  史博  俞志东 《陕西化工》2012,(10):1722-1725
利用电化学阻抗谱(EIS)技术,研究了浸泡在3.5%NaCl溶液中的SrCrO4环氧涂层、纳米ZnO环氧涂层、纳米缓蚀剂插层水滑石环氧涂层和ZnO/纳米水滑石复合环氧涂层的防腐性能。结果表明,纳米缓蚀剂插层水滑石涂层对Mg-Li合金的防腐效果明显高于SrCrO4环氧涂层和纳米ZnO环氧涂层,具有活性-自修复的防腐作用;而经过改性的原位生成ZnO纳米水滑石复合涂层的防腐性能更好。  相似文献   

13.
Effect of incorporating SiAlON nanoparticles at different loading levels (0?C12?wt%) on chemical resistance of epoxy coating was investigated by immersion in basic (Na2CO3, pH?=?11) and salty (NaCl 3.5?wt%) (environments at 85?°C for 60?days. Epoxy resin chemical resistant coating grade based on bisphenol A was used with polyamine hardener as a curing agent. In these testes, surface morphology changes of the samples were studied and compared owing to initiation and propagation of cracks. Results indicate an enhancement in the epoxy nanocomposite chemical resistance due to the addition of small fraction of SiAlON nanoparticles. Samples containing 3 and 5?wt% of SiAlON nanopowders were considered as optimum samples compared to all the other samples, because they showed more resistances to initiation and propagation of cracks and lower permeability in chemical environment in comparison with neat resin and other samples. Also, epoxy coatings containing SiAlON nanoparticles were successfully coated on steel substrates and corrosion electrochemical behavior of these nanocomposite coatings were characterized by electrochemical impedance spectroscopy (EIS). The electrochemical monitoring of the coated steel over 35?days of immersion in 3.5?wt% NaCl solution at room temperature suggested the positive role of nanoparticles in improving the corrosion resistance of the coated steel.  相似文献   

14.
Organic coatings are prone to failure due to diffusion of the corrosion media toward the metal surface through the microcracks caused by internal and environmental stresses especially in immersion environment. In order to extend the service lifetime of organic coatings, we developed a self-curing epoxy resin/perfluorooctyl triethoxysilane (POTS)-loaded mesoporous silica nanoparticles (MSNs) nanocomposite (SEP/POTS-MSNs) coating, by embedding the POTS-loaded MSNs (POTS-MSNs) into an SEP resin. Fourier transform infrared, X-ray photoelectron spectroscopy, and Brunauer–Emmett–Teller analyses were conducted to confirm the successful loading of POTS in the MSNs. Thermogravimetric analysis was used to characterize the loading amount of POTS. The corrosion protection properties of the SEP, SEP/MSNs, and SEP/POTS-MSNs coatings were evaluated by electrochemical impedance spectroscopy and potentiodynamic polarization tests. The results indicate that the SEP/POTS-MSNs coating with only 30 μm thickness showed corrosion resistance with Z f = 0.01 Hz of 4.7 × 108 Ω/cm2 and icorr of 0.026 nA/cm2 after 58 hr of immersion in boiling water, which were both two orders of magnitude higher than those of the SEP coating. The SEP/POTS-MSNs coating combines the advantages of the SEP coating and the POTS-MSNs. We anticipate that the SEP/POTS-MSNs coating has promising potential for use in immersion environments.  相似文献   

15.
Polypyrrole/SiO2 composite was synthesized by chemical oxidative polymerization of pyrrole using FeCl3. The synthesized polymer composite was loaded in epoxy resin to develop coatings for mild steel substrates using powder coating technique. SEM and TEM images reveal homogenous dispersion of SiO2 particles in polypyrrole matrix. TGA analysis confirms good thermal stability of the polymer composite. Tafel polarization and electrochemical impedance spectroscopy (EIS) results exhibit remarkably high corrosion protection efficiency of epoxy coatings with polymer composite in 3.5% NaCl solution. Corrosion studies of coatings with an artificial defect reveal the passivation of defect by the polymer composite present in the epoxy coatings. Salt spray test results revealed superior corrosion resistance offered by the polymer composite.  相似文献   

16.
The St-37 type steel substrates were pretreated with Cr(VI) and Cr(III) conversion coatings where the latter was then post-treated with Co(II) and Ni(II) chemical treatments. The epoxy coatings containing 3.5 wt% nano-sized ZnO particles were applied over the chemically treated steel samples. The corrosion resistance of the samples was studied by a DC polarization technique. A scanning electron microscope (SEM) was utilized to investigate the morphology of the pretreated and post-treated samples. Electrochemical impedance spectroscopy (EIS) was utilized to investigate the corrosion resistance of the epoxy nanocomposites for different immersion times in 3.5 wt% NaCl solution. The adhesion strengths of the coatings were measured before and after 120 days of immersion in the corrosive electrolyte using a pull-off test. The cathodic delamination (CD) of the painted samples was also investigated. Results showed that conversion coatings can significantly increase the corrosion resistance and adhesion strength of the epoxy coating on the steel, and also reduce the rate of CD in comparison with an untreated sample. The adhesion strength and corrosion resistance of the epoxy coating on the Cr(III) pretreated samples were significantly greater than on the Cr(VI) sample. The increase in adhesion strength and corrosion resistance was more pronounced on the samples that were post-treated with Co(II) and Ni(II) chemical treatments. The cathodic disbonded areas of the Cr(III)–Co(II) and Cr(III)–Ni(II) post-treated samples were significantly lower than the Cr(III) and Cr(VI) pretreated samples. Results showed that Cr(III)-based conversion coatings can improve the anticorrosion performance and reduce CD compared with those with Cr(VI).  相似文献   

17.
The objective of this research is the production of an epoxy coating blended with organic–inorganic hybrid nanocomposite as a corrosion inhibiting pigment applied over carbon steel grade ST37. A series of conducting polyaniline (PANI)–ZnO nanocomposites materials has been successfully prepared by an in situ chemical oxidative method of aniline monomers in the presence of ZnO nanorods with camphorsulfonic acid (CSA) and ammonium peroxydisulfate (APS) as surfactant and initiator, respectively. The synthesized polymers were characterized by X-ray diffraction pattern (XRD), Fourier transform infrared (FTIR), scanning electron microscopy (SEM), transmission electron microscopy (TEM), thermal gravimetric analysis (TGA) and electrical conductivity techniques. Synthesized nanocomposites were solved in tetraethylenpentamine (TEPA), and then prepared solution was mixed with epoxy and then was applied as a protective coating on carbon steel plates. The anti-corrosion behavior of the epoxy binder blended with PANI–ZnO nanocomposites were studied in 3.5% NaCl solution at a temperature of 25 °C by electrochemical techniques including electrochemical impedance spectroscopy (EIS) and chronopotentiometry at open circuit potential (OCP). It was observed that the epoxy coating containing conducting PANI–ZnO nanocomposites exhibited higher corrosion resistance and provided better barrier properties in the paint film in comparison with pure epoxy and epoxy/PANI coatings. In the case of conducting coatings, the OCP was shifted to the noble region due to presence of PANI pigments. Additionally, the possibility of formation of a passive film in the presence of PANI was reinforced at the substrate–coating interface. SEM studies taken from surface of the coatings showed that epoxy/PANI–ZnO hybrid nanocomposite coating systems (EPZ) are crack free, uniform and compact. Furthermore, it was found that the presence of ZnO nanorods beside PANI can significantly improve the barrier and corrosion protection performance of the epoxy coating due to the flaky shaped structure of the PANI–ZnO nanocomposites.  相似文献   

18.
Abstract

The effect of introducing MoO3 (Molybdenum oxide) nanoparticle in the epoxy coating was analyzed by EIS and SECM methods in natural seawater. The aminopropyl triethoxy silane (APTES) was treated with the nanoparticle for the proper dispersion and chemical interaction of nanoparticle with the epoxy resin. The introduction of MoO3 nanoparticle in the epoxy coating enhances the charge transfer resistance (Rct) as well as the film resistance (Rf). The observation of iron dissolution and oxygen consumption was carried out by applying the appropriate SECM tip potential in the MoO3 modified nanocomposite coated steel. The epoxy and epoxy-MoO3 nanocomposite-coated samples were used to study the mechanical, adhesion and anticorrosion properties. The analysis using SEM/EDX displayed that the enriched Mo was detected in the nanocomposite coated steel. The presence of the nano level corrosion product containing Mo was confirmed by FIB-TEM analysis. The high corrosion protection properties of the epoxy based nanocomposite coating was due to the complex nanoscale layer formed and chemical interactions of epoxy resin with surface-modified nanoparticle in nanocomposites.  相似文献   

19.
In this article, polysiloxane-modified epoxy coatings were prepared using the mixture (CPSA) of polyaminopropylmethylsiloxane (PAPMS) oligomer/N-(2-hydroxyethyl)ethylenediamine as a curing agent and cardanol as a compatibilizer. The PAPMS oligomer was prepared from the controlled hydrolysis and condensation of (γ-aminopropyl)methyldimethoxysilane. Conventional epoxy coatings based on commercial phenalkamine epoxy curing agent (PECA) were also fabricated for comparison. The compatibility between the CPSA amine curing agent and epoxy resin was investigated by SEM and element-mapping measurements. The anticorrosive performances of the CPSA- or PECA-based epoxy coatings were thoroughly examined by electrochemical impedance spectroscopy (EIS), salt fog tests, and immersion experiments in acid (25 wt% H2SO4), alkali (25 wt% NaOH), and saline (3 wt% NaCl). It was found that cardanol can dramatically improve the miscibility of CPSA with epoxy resins. Polysiloxane-modified (namely, CPSA-based) epoxy coatings have much better corrosion resistance than conventional (namely, PECA-based) epoxy coatings.  相似文献   

20.
采用一种绿色、温和的氧化体系(H2O/FeCl2/H2O2)合成了结构规整的聚吡咯纳米微球,其结构和形貌采用FTIR和SEM进行表征。以聚吡咯为功能成分,环氧树脂为成膜物质,制备了聚吡咯/环氧树脂复合涂层,研究了其复合涂层在3.0% NaCl溶液中的防腐性能(EIS曲线、开路电位、Tafel极化曲线),结果表明0.6% Ppy-H复合涂层在3.0% NaCl溶液中浸没60天后,仍表现出高的涂层电阻(5.14×107 Ω?cm2)和腐蚀电位 (Vcorr = ?0.202 mV)。  相似文献   

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