Improvement of coke resistance of Ni/Al2O3 catalyst in CH4/CO2 reforming by ZrO2 addition

This work investigates the improvement of Ni/Al₂O₃ catalyst stability by ZrO₂ addition for H₂ gas production from CH₄/CO₂ reforming reactions. The initial effect of Ni addition was followed by the effect of increasing operating temperature to 500–700 °C as well as the effect of ZrO₂ loading and the promoted catalyst preparation methods by using a feed gas mixture at a CH₄:CO₂ ratio of 1:1.25. The experimental results showed that a high reaction temperature of 700 °C was favored by an endothermic dry reforming reaction. In this reaction the deactivation of Ni/Al₂O₃ was mainly due to coke deposition. This deactivation was evidently inhibited by ZrO₂, as it enhances dissociation of CO₂ forming oxygen intermediates near the contact between ZrO₂ and nickel where the deposited coke is gasified afterwards. The texture of the catalyst or BET surface area was affected by the catalyst preparation method. The change of the catalyst texture resulted from the formation of ZrO₂–Al₂O₃ composite and the plugging of Al₂O₃ pore by ZrO₂. The 15% Ni/10% ZrO₂/Al₂O₃ co-impregnated catalyst showed a higher BET surface area and catalytic activity than the sequentially impregnated catalyst whereas coke inhibition capability of the promoted catalysts prepared by either method was comparable. Further study on long-term catalyst stability should be made.     

CH4-CO2 reforming over Ni/Al2O3 aerogel catalysts in a fluidized bed reactor

Ni/Al₂O₃ aerogel catalysts were synthesized by a sol-gel method combined with a supercritical drying route. The catalytic performances of the catalysts in methane reforming with CO₂ were investigated in a quartz micro-reactor. The results indicated that the aerogel catalyst showed higher specific surface area and higher dispersivity of nickel species than those of impregnation catalyst. The excellent catalytic performances and stabilities were achieved over the aerogel catalysts in the fluidized bed reactor. Comprehensive characterization with TG, XRD and FESEM revealed that the aerogel catalyst in the fluidized bed had much lower carbon deposition than that in the fixed bed. The fluidization of the aerogel catalyst greatly improved the contact efficiency of gas-solid phase, which accelerated the gasification of the deposited carbon. In contrast, the deactivation of the aerogel catalyst was caused by the carbon deposition due to the catalyst without moving in the fixed bed. Moreover, decreasing activity of the impregnation catalyst in the fluidized bed resulted from the poor fluidization state of catalyst particles and low effective active sites on surface of catalyst.     

Low-temperature Oxidation of Carbon Monoxide on Co/ZrO2

A 10%Co/ZrO₂ catalyst prepared by impregnation was tested for its activity for the oxidation of CO to CO₂ in excess oxygen. Activity tests showed that conversion could be obtained at temperatures as low as 20 °C. Time-on-stream studies showed no loss of activity in these experiments, indicating that this catalyst is stable in the experimental oxidizing conditions. The activation energy for the CO to CO₂ oxidation reaction was calculated as E_a = 54 kJ/mol over this catalyst. Characterization of the material by thermogravimetric analysis, temperature-programmed techniques, X-ray photoelectron spectroscopy, and laser Raman spectroscopy indicate that Co₃O₄ is present on monoclinic ZrO₂ after the calcination of the catalyst.     

Sol–Gel-Generated La2NiO4 for CH4/CO2 Reforming

A stable La₂NiO₄ catalyst active in CH₄/CO₂ reforming has been prepared by a sol–gel method. The catalyst was characterized by techniques such as XRD, BET, TPR and TG/DTG. The results show that the conversions of CH₄ and CO₂ in CH₄/CO₂ reforming over this catalyst are significantly higher than those over a Ni/La₂O₃ catalyst prepared by wet impregnation and those over a La₂NiO₄/-Al₂O₃ catalyst. The TG/DTG outcome confirmed that the amount of carbon deposition observed in the former case was less than that observed in the latter two cases, a phenomenon attributable to the uniform dispersion of nanoscale Ni particles in the sol–gel-generated La₂NiO₄ catalyst.     

Deactivation of V2O5-WO3-TiO2 SCR catalyst at biomass fired power plants: Elucidation of mechanisms by lab- and pilot-scale experiments

In this work, deactivation of a commercial type V₂O₅-WO₃-TiO₂ catalyst by aerosols of potassium compounds was investigated in two ways: (1) by exposing the catalyst in a lab-scale reactor to a layer of KCl particles or fly ash from biomass combustion; (2) by exposing full-length monolith catalysts to pure KCl or K₂SO₄ aerosols in a bench-scale reactor. Exposed samples were characterized by activity measurements, SEM-EDX, BET/Hg-porosimetry, and NH₃ chemisorption. The work was carried out to support the interpretation of observations of a previous study in which catalysts were exposed on a full-scale biomass fired power plant and to reveal the mechanisms of catalyst deactivation.Slight deactivation (about 10%) was observed for catalyst plates exposed to a layer of KCl particles at 350 °C for 2397 h. No deactivation was found for catalyst plates exposed for 2970 h to fly ash (consisting mainly of KCl and K₂SO₄) collected from an SCR pilot plant installed on a straw-fired power plant. A fast deactivation was observed for catalysts exposed to pure KCl or K₂SO₄ aerosols at 350 °C in the bench-scale reactor. The deactivation rates for KCl aerosol and K₂SO₄ aerosol exposed catalysts were about 1% per day and 0.4% per day, respectively.SEM analysis of potassium-containing aerosol exposed catalysts revealed that the potassium salt partly deposited on the catalyst outer wall which may decrease the diffusion rate of NO and NH₃ into the catalyst. However, potassium also penetrated into the catalyst wall and the average K/V ratios (0.5–0.75) in the catalyst structure are high enough to explain the level of deactivation observed. The catalyst capacity for NH₃ chemisorption decreased as a function of exposure time, which reveals that Brønsted acid sites had reacted with potassium compounds and thereby rendered inactive in the catalytic cycle. The conclusion is that chemical poisoning of active sites is the dominating deactivation mechanism, but physical blocking of the surface area may also contribute to the loss of activity in a practical application. The results support the observation and mechanisms of deactivation of SCR catalysts in biomass fired systems proposed in a previous study [Y. Zheng, A.D. Jensen, J.E. Johnsson, Appl. Catal. B 60 (2005) 253].     

ZnO/Cr2O3 catalyst for reverse-water-gas-shift reaction of CAMERE process

The stability and the activity of Fe₂O₃/Cr₂O₃ and ZnO/Cr₂O₃ catalysts were examined for a reverse-watergas-shift reaction (RWReaction). The initial activities of those catalysts were quite high so that the conversion reached close to equilibrium. The activity of Fe₂O₃/Cr₂O₃ catalyst decreased from 33.5 to 29.8% during the RWReaction for 75 h at 873 K with GHSV (ml/gcat · h) of 100,000. Moreover, the coke formation on the Fe₂O₃/Cr₂O₃ catalyst caused clogging in the RWReactor of the CAMERE process. On the other hand, the ZnO/Cr₂O₃ catalyst showed no coke formation and no deactivation for the RWReaction at 873 K with GHSV (ml/gcat · h) of 150,000. The ZnO/Cr₂O₃ was a good catalyst for the RWReaction of the CAMERE process.     

Nano-CdZr4(PO4)6 as a reusable and robust catalyst for the synthesis of bis-thiazolidinones by a multicomponent reaction of aldehydes,ethylenediamine and thioglycolic acid

Nano-CdZr₄(PO₄)₆ has been used as an efficient catalyst for the preparation of bis-thiazolidinones by pseudo-five-component reaction of aldehydes, ethylenediamine and thioglycolic acid under reflux conditions in toluene. The present synthetic protocol has several advantages, such as simplicity, excellent yields, short reaction times, reusability of the catalyst and low catalyst loading.     

CoFe2O4@SiO2/PrNH2 nanoparticles as highly efficient and magnetically recoverable catalyst for the synthesis of 1,3-thiazolidin-4-ones

An efficient three-component synthesis of 1,3-thiazolidin-4-ones is described by one-pot condensation of aldehydes, aromatic amine and thioglycolic acid with nano-CoFe₂O₄@SiO₂/PrNH₂ as a robust heterogeneous catalyst. The significant advantages of this protocol are the use of magnetically recoverable catalyst, high to excellent product yields, operational simplicity and the use of CoFe₂O₄@SiO₂/PrNH₂ nanoparticles as an environment-friendly catalyst.     

Wire-mesh honeycomb catalysts for selective catalytic reduction of NO with NH3

Both flat and corrugated wire mesh sheets were coated with aluminum powder by using electrophoretic deposition (EPD) method. Controlled thermal sintering of coated samples yielded uniform porous aluminum layer with a thickness of 100 μm that was attached firmly on the wire meshes. Subsequent controlled calcination formed a finite thickness of Al₂O₃ layer on the outer surface of each deposited aluminum particles, which resulted in the formation of Al₂O₃/Al double-layered composite particles that were attached firmly on the wire surface to form a certain thickness of porous layer. A rectangular-shaped wire-mesh honeycomb (WMH) module with triangular-shaped channels was manufactured by packing alternately the flat sheet and corrugated sheet of the Al₂O₃/Al-coated wire meshes. This WMH was further coated with V₂O₅-MoO₃-WO₃ catalyst by wash-coating method to be applied for the selective catalytic reduction (SCR) of NO with NH₃. With an optimized catalyst loading of 16 wt%, WMH catalyst module shows more than 90% NO conversion at 240 °C and almost complete NO conversion at temperatures higher than 300 °C at GHSV 5,000 h⁻¹. When compared with conventional ceramic honeycomb catalyst, WMH catalyst gives NO conversion higher by 20% due to reduced mass transfer resistance by the existence of three dimensional opening holes in WMH.     

Efficient oxidative desulfurization (ODS) of model fuel with H2O2 catalyzed by MoO3/γ-Al2O3 under mild and solvent free conditions

An efficient process to remove organic sulfur compounds from model fuel has been explored. Dibenzothiophene (DBT) and 4, 6-dimethyldibenzothiophene (4, 6-DMDBT) can be completely oxidized into their corresponding sulfones by H₂O₂ over 14 wt.% MoO₃/γ-Al₂O₃ catalyst under mild conditions in 15 min. The effects of solvent, initial sulfide concentration, loading of MoO₃ and amount of catalyst on oxidative removal of DBT were studied. The employments of solvents have decreased the reaction rate of DBT, which can be attributed to the competitive adsorption between the sulfide and solvent. The oxidative reactivity increases in the order of thiophene (Th) < benzothiophene (BT) < DBT < 4, 6-DMDBT. The catalyst can be regenerated by methanol washing at 333 K.     

Oxidative coupling of methane over LaF3/La2O3 catalysts

We studied the oxidative coupling of methane over the LaF₃/La₂O₃ (5050) catalyst. The catalyst was found active even at 873 K. At 1023 K, the C₂ yield was 12.7% at 26.0% CH₄ conversion and 49.1% C₂ selectivity. It was found to be stable and had a lifetime not less than 50 h at 1023 K. The catalyst was effective in C₂H₆ conversion to C₂H₄. XRD results indicated that the catalyst was mainly rhombohedral LaOF. It is suggested that the catalyst has ample stoichiometric defects and generates active oxygen sites suitable for methane dehydrogenation.     

Electrochemical promotion of catalysis controlled by chemical potential difference across a mixed ionic-electronic conducting ceramic membrane – an example of wireless NEMCA

A La_0.6Sr_0.4Co_0.2F_0.8O₃ mixed ionic electronic conducting (MIEC) membrane was used in a dual chamber reactor for the promotion of the catalytic activity of a platinum catalyst for ethylene oxidation. By controlling the oxygen chemical potential difference across the membrane, a driving force for oxygen ions to migrate across the membrane and backspillover onto the catalyst surface is established. The reaction is then promoted by the formation of a double layer of oxide anions on the catalyst surface. The electronic conductivity of the membrane material eliminates the need for an external circuit to pump the promoting oxide ion species through the membrane and onto the catalyst surface. This renders this “wireless” system simpler and more amenable for large-scale practical application. Preliminary experiments show that the reaction rate of ethylene oxidation can indeed be promoted by almost one order of magnitude upon exposure to an oxygen atmosphere on the sweep side of the membrane reactor, and thus inducing an oxygen chemical potential difference across the membrane, as compared to the rate under an inert sweep gas. Moreover, the rate does not return to its initial unpromoted value upon cessation of the oxygen flow on the sweep side, but remains permanently promoted. A number of comparisons are drawn between the classical electrochemical promotion that utilises an external circuit and the “wireless” system that utilises chemical potential differences. In addition a ‚surface oxygen capture’ model is proposed to explain the permanent promotion of the catalyst activity.     

Dehydrogenation of ethylbenzene to styrene over Fe2O3/Al2O3 catalysts in the presence of carbon dioxide

An Fe₂O₃ (10 wt%)/Al₂O₃ (90 wt%) catalyst prepared by a coprecipitation method was found to be effective for dehydrogenation of ethylbenzene to produce styrene in the presence of CO₂ instead of steam used in commercial processes. The dehydrogenation of ethylbenzene over the catalyst in the presence of CO₂ was considered to proceed both via a one-step pathway and via a two-step pathway. CO₂ was found to suppress the deactivation of the catalyst during the dehydrogenation of ethylbenzene. This revised version was published online in July 2006 with corrections to the Cover Date.     

On the chemistry of ammonia over oxide catalysts: Fourier transform infrared study of ammonia,hydrazine and hydroxylamine adsorption over iron–titania catalyst

Topics in Catalysis - The adsorption and transformation of ammonia over Fe2O3/TiO2 catalyst has been investigated by FT-IR spectroscopy in vacuum at increasing temperature. Ammonia is first...     

NOx Storage-Reduction Three-Way Catalyst with Improved Sulfur Tolerance

The NO _x storage-reduction catalyst (NSR catalyst) is poisoned by SO₂ caused by fuel sulfur, thus its activity is reduced. In order to improve the NSR catalyst, the sulfur poisoning phenomenon has been analyzed. Based on this result, we developed TiO₂ and Rh/ZrO₂ to promote the sulfur desorption. The developed catalyst has made remarkable progress in its sulfur tolerance, about 50% improvement in NO _x purification performance compared with the conventional one.     

Highly efficient complete oxidation of dilute benzene over ultrafine Cu0.1Ce0.5Zr0.4O2−δ catalyst in a fluidized bed reactor

Ultrafine Cu_0.1Ce_0.5Zr_0.4O_2−δ catalyst operated in a fluidized bed reactor was found to be very effective for complete oxidation of dilute benzene in air. The complete conversion of benzene could be achieved at reaction temperature as low as 220 °C. The mechanism of benzene oxidation over the Cu_0.1Ce_0.5Zr_0.4O_2−δ catalyst was investigated by conducting pulse reaction of pure benzene in the absence of O₂ over the catalyst and the results indicated the involvement of lattice oxygen from the catalyst in benzene oxidation.     

Effect of Ba Addition on Catalytic Activity of Pt and Rh Catalysts Loaded on γ-Alumina

The catalytic activity of Pt catalyst loaded on -alumina was improved by Ba addition in simulated automotive exhaust gases. On the other hand, the result of Rh catalyst was the opposite. From the results of the partial reaction orders in C₃H₆–O₂ reaction and TPR, it was concluded that the Ba addition to Pt catalyst suppressed the hydrocarbon chemisorption on the Pt catalyst and therefore allowed the catalytic reaction to proceed smoothly. On the other hand, Ba addition to Rh catalyst caused such a strong oxygen adsorption on Rh that rejected the hydrocarbon adsorption and suppressed the reaction.     

Evolution of Ti–Sn-rutile-supported V2O5–WO3 catalyst during its use in nitric oxide reduction by ammonia

This paper concerns the relation between surface structure of crystalline vanadia-like active species on vanadia–tungsta catalyst and their activity in the selective reduction of NO by ammonia to nitrogen. The investigations were performed for Ti–Sn-rutile-supported isopropoxy-derived catalyst. The SCR activity and surface species structure were determined for the freshly prepared catalyst, for the catalyst previously used in NO reduction by ammonia (320 ppm NO, 335 ppm NH₃ and 2.35 vol% O₂) at 573 K as well as for the catalyst previously annealed at 573 K in helium stream containing 2.35 vol% O₂. The crystalline islands, exposing main V₂O₅ surface, with some tungsten atoms substituted for V-ones, were found, with XPS and FT Raman spectroscopy, to be present at the surface of the freshly prepared catalyst. A profound evolution of the active species during the catalyst use at 573 K was observed. Dissociative water adsorption on V⁵⁺OW⁶⁺ sites is discussed as mainly responsible for the catalyst activity at 473 K and that on both V⁵⁺OW⁶⁺ and V⁴⁺OW⁶⁺ sites as determining the activity at 523 K. This revised version was published online in August 2006 with corrections to the Cover Date.     

Comparison of product selectivity during hydroprocessing of bitumen derived gas oil in the presence of NiMo/Al2O3 catalyst containing boron and phosphorus

A detailed experimental study was performed in a trickle-bed reactor using bitumen derived gas oil. The objective of this work was to compare the activity of NiMo/Al₂O₃ catalyst containing boron or phosphorus for the hydrotreating and mild hydrocracking of bitumen derived gas oil. Experiments were performed at the temperature and LHSV of 340-420 °C and 0.5-2 h⁻¹, respectively, using NiMo/Al₂O₃ catalysts containing 1.7 wt% boron or 2.7 wt% phosphorus. In the temperature range of 340-390 °C, higher nitrogen conversion was observed from boron containing catalyst than that from phosphorus containing catalyst whereas in the same temperature range, phosphorus containing catalyst gave higher relative removal of sulfur than boron containing catalyst. Phosphorus containing catalyst showed excellent hydrocracking and mild hydrocracking activities at all operating conditions. Higher naphtha yield and selectivity were obtained using phosphorus containing catalyst at all operating conditions. Maximum gasoline selectivity of ∼45 wt% was obtained at the temperature, pressure, and LHSV of 400 °C, 9.4 MPa and 0.5 h⁻¹, respectively, using catalyst containing 2.7 wt% phosphorus.     

负载型钒钛脱硝催化剂酸化处理与性能

以商业TiO₂为载体,采用浸渍法制备了V₂O₅-WO₃-TiO₂/SO₄^2-催化剂,考察了硫酸酸化载体TiO₂的顺序及硫酸酸化量对氨气选择性催化还原NO活性的影响,采用XRD、BET、FT-IR、TG-DTA、TPD等手段对催化剂进行了表征。BET表征结果表明,随着酸化处理的用酸量增大,催化剂表面积降低;但FT-IR、TG结果表明,增大酸化处理用硫酸量提高了硫酸根与钨之间的电子交互作用。程序升温的活性测试结果表明,硫酸酸化处理对催化剂活性具有促进作用,结合NH₃-TPD表征证实了具有酸化处理程序制备的催化剂可以增强表面酸性位,从而使催化剂具有高活性。