Preparation of Silicon Carbide/Aluminum Nitride Ceramics Using Organometallic Precursors

Solid solutions of 2H -SiC/AlN can be prepared at temperatures less than 1600°C by rapid pyrolysis ("hot drop") of mixtures of [(Me₃Si)_0.80((CH₂=CH)MeSi)_1.0(MeHSi)_0.35] _n (VPS) or [MeHSiCH₂] _n (MPCS) with [R₂AlNH₂]₃, where R=Et, i -Bu or simply by slow pyrolysis of the precursor mixture in the case of [Et₂AlNH₂]₃. In contrast, slow pyrolysis of mixtures of VPS or MPCS with [ i -Bu₂AlNH₂]₃ yields a composite of 2 H -AlN and 3 C -SiC at 1600°C, which transforms into a single 2 H -SiC/AlN solid solution on heating to 2000°C. The influences of the nature of the precursor and processing conditions on the structure, composition, and purity of the SiC/AlN materials are discussed.     

Some Properties of Aluminum Carbide Powder Prepared by the Pyrolysis of Alkylaluminu

Ultrafine aluminum carbide (Al₄C₃) powders with crystallite sizes of <40 nm were prepared by the pyrolyses of alkylaluminums, i.e., trimethylaluminum (Al(CH₃)₃: TMAL), triethylaluminum (Al(C₂H₅)₃: TEAL), triisobutylaluminum (Al(i-C₄H₉)₃: TIBAL) at a temperature between 950° and 1100°C. Although the pyrolysis of TMAL produced Al₄C₃ at 950°C, the pyrolysis temperature of TEAL to produce Al₄C₃ was raised up to 1100°C. The pyrolysis of TIBAL at 1100°C produced not only crystalline Al₄C₃ but also amorphous oxycarbide. The TEAL-derived powder had the highest true density (2.89 g^.cm⁻³ or 97% of the theoretical density) among the three kinds of powders.     

Spark Plasma Sintering of Nano-Sized TiN Prepared from TiO2 by Controlled Hydrolysis of TiCl4 and Ti(O-i-C3H7)4 Solution

Nano-sized TiO₂ powders were prepared by controlled hydrolysis of TiCl₄ and Ti(O-i-C₃H₇)₄ solutions and nitrided in flowing NH₃ gas at 700°–1000°C to form TiN. Nano-sized TiN was densified by spark plasma sintering at 1300°–1600°C to produce TiN ceramics with a relative density of 98% at 1600°C. The microstructure of the etched ceramic surface was observed by SEM, which revealed the formation of uniformly sized 1–2 μm grains in the TiCl₄-derived product and 10–20 μm in the Ti(O-i-C₃H₇)₄-derived TiN. The electric resisitivity and Vickers micro-hardness of the TiN ceramics was also measured.     

Anatase-Type TiO2 and ZrO2-Doped TiO2 Directly Formed from Titanium(III) Sulfate Solution by Thermal Hydrolysis: Effect of the Presence of Ammonium Peroxodisulfate on their Formation and Properties

Anatase-type TiO₂ powder containing sulfur with absorption in the visible region was directly formed as particles with crystallite in the range 15–88 nm by thermal hydrolysis of titanium(III) sulfate (Ti₂(SO₄)₃) solution at 100°–240°C. Because of the presence of ammonium peroxodisulfate ((NH₄)₂S₂O₈), the yield of anatase-type TiO₂ from Ti₂(SO₄)₃ solution was accelerated, and anatase with fine crystallite was formed. Anatase-type TiO₂ doped with ZrO₂ up to 9.8 mol% was directly precipitated as nanometer-sized particles from the acidic precursor solutions of Ti₂(SO₄)₃ and zirconium sulfate in the presence and the absence of (NH₄)₂S₂O₈ by simultaneous hydrolysis under hydrothermal conditions at 200°C. By doping ZrO₂ into TiO₂ and with increasing ZrO₂ content, the crystallite size of anatase was decreased, and the anatase-to-rutile phase transformation was retarded as much as 200°C. The anatase-type structure of ZrO₂-doped TiO₂ was maintained after heating at 1000°C for 1 h. The favorable effect of doping ZrO₂ to anatase-type TiO₂ on the photocatalytic activity was observed.     

Low-Temperature Synthesis of Aluminum Silicon Carbide Using Ultrafine Aluminum Carbide and Silicon Carbide Powders

The conditions for preparing α-aluminum silicon carbide (α-Al₄SiC₄) were examined by heating stoichiometric mixtures of ultrafine A1₄C₃ and SiC powders with sizes of <0.1 μm at and below 1600°C. The starting A1₄C₃ powder was obtained by the pyrolysis of trimiethylaluminum; the starting SiC powders were obtained by the pyrolyses of triethylsilane (3ES), tetraethylsilane (4ES), and hexamethyldisilane (6MDS). The reactivity of SiC with Al₄C₃ to form α-Al₄SiC₄ varies according to the kind of starting alkylsilane: 3ES > 4ES > 6MDS. The reaction of 3ES-derived SiC with A1₄C₃ produced α-Al₄SiC₄ at temperatures as low as 1400°C for 240 min, regardless of the presence of A1₄C₃ (trace). Only α-Al₄SiC₄ was formed at and above 1500°C for 60 min; the crystal growth was appreciable.     

Properties of Sm2O3─Al2O3─SiO2 Glasses for In Vivo Applications

The compositional range for glass formation below 1600°C in the Sm₂O₃─Al₂O₃─SiO₂ system is (9–25)Sm₂O₃─(10–35)Al₂O₃─(40–75)SiO₂ (mol%). Selected properties of the Sm₂O₃─Al₂O₃─SiO₂ (SmAS) glasses were evaluated as a function of composition. The density, refractive index, microhardness, and thermal expansion coefficient increased as the Sm₂O₃ content increased from 9 to 25 mol%, the values exceeding those for fused silica. The dissolution rate in 1 N HCl and in deionized water increased with increasing Sm₂O₃ content and with increasing temperature to 70°C. The transformation temperature ( T _g ) and dilatometric softening temperature ( T _d ) of the SmAS glasses exceeded 800° and 850°C, respectively.     

Influence of the Oxide Precursors on the Reaction Sequencing and Kinetics in the Yttrium-Barium-Copper-Oxygen System

The reactions of stoichiometric Y₂O₃, CuO, and different barium salts (BaCO₃, Ba(NO₃)₂, BaO₂, BaCuO₂) for forming various compounds in the yttrium-barium-copper-oxygen system (i.e., YBa₂Cu₃O_7–δ, BaCuO₂, Y₂BaCuO₅, and Y₂Cu₂O₅) were systematically investigated by thermal analysis and X-ray diffractometry. In a few cases, the relevant activation energies were calculated. The reaction pathway and kinetics were significantly dependent on the physicochemical and thermal stability of the barium precursors, as well as on the crystalline size of the reagent. Binary BaO-CuO phases formed at low temperature (650°–700°C) when in the presence of easy-to-decompose barium precursors, and then slowly transformed to ternary compounds; in contrast, when barium ions were released at temperatures of >900°C, ternary phases formed directly from the components.     

Low-Temperature Synthesis of Calcium Hexa-Aluminate

Calcium hexa-aluminate (CaO·6Al₂O₃) has been prepared from calcium nitrate and aluminum sulfate solutions in the temperature range of 1000°–1400°C. A 0.3 mol/L solution of aluminum sulfate was prepared, and calcium nitrate was dissolved in it in a ratio that produced 6 mol of Al₂(SO₄)₃·16H₂O for each mole of Ca(NO₃)₂·4H₂O. It was dried over a hot magnetic stirrer at ∼70°C and fired at 1000°–1400°C for 30–360 min. The phases formed were determined by XRD. It was observed that CaO·Al₂O₃ and CaO·2Al₂O₃ were also formed as reaction intermediates in the reaction mix of CaO·6Al₂O₃. The kinetics of the formation of CaO·6Al₂O₃ have been studied using the phase-boundary-controlled equation 1 − (1 − x )^1/3= K log t and the Arrhenius plot. The activation energy for the low-temperature synthesis of CaO·6Al₂O₃ was 40 kJ/mol.     

Preparation of Larnthanum β-Alumina with High Surface Area by Coprecipitation

Mixtures of La₂O₃ and Al₂O₃ with various La contents were prepared by co-precipitation from La(NO₃)₃ and Al(NO₃)₃ solutions and calcined at 800° to 1400°C. The addition of small amounts of La₂O₃ (2 to 10 mol%) to Al₂O₃ gives rise to the formation of lanthanum β-alumina (La 2 O₃·11–14Al₂O₃) upon heating to above 1000°C and retards the transformation of γ-Al₂O₃ to α-Al₂O₃ and associated sintering.     

Sintering Kinetics at Isothermal Shrinkage: Effect of Specific Surface Area on the Initial Sintering Stage of Fine Zirconia Powder

The isothermal shrinkage behaviors of fine zirconia powders (containing 2.8–2.9 mol% Y₂O₃) with specific surface areas of about 6 and 16 m²/g were investigated to clarify the effect of specific surface area on the initial sintering stage. The shrinkage of powder compact was measured under constant temperatures in the range of 1000°–1100°C. The increase in specific surface area enhanced the densification rate with increasing temperature. The values of activation energy ( Q ) and frequency-factor term (β₀) of diffusion at initial sintering were estimated by applying the sintering-rate equation to the isothermal shrinkage data. The Q of diffusion changes little but the β₀ increases with the increase in specific surface area. It is therefore concluded that the increase in the specific surface area of fine zirconia powder enhances the shrinkage rate because of an increase in the β₀ at the initial stage of sintering.     

Phase Equilibria in the Iron Oxide-Cobalt Oxide-Phosphorus Oxide System

Solid-state equilibria at 1000°C were determined in the Fe₂O₃-FePO₄-Co₃(PO₄)₂-CoO area of the Fe-Co-P-O system in air. Two new ternary compounds were observed: CoFe(PO₄)O, an oxyphosphate which melts incongruently at 1130°C, and Co₃Fe₄(PO₄)₆, an orthophosphate which melts incongruently at 1080°C. The ramifications of the liquidus behavior for the formation of rapidly solidified cobalt ferrite from cobalt ferrite-phosphate melts are discussed.     

Preparation of Zirconia Whiskers from Zirconium Hydroxide in Sulfuric Acid Solutions under Hydrothermal Conditions at 200°C

Mixtures of Zr(OH)₄ and ZrO₂ particles, ∼10 nm in size, were hydrothermally treated in 0.25–1.5 mol/L H₂SO₄ solutions at a temperature of 200°C. After 3 h, very short ZrO₂ fibers, 10–30 nm in length, were obtained, with no other zirconium compounds observed. The particles grew with treatment time and resulted in whisker particles. In a higher concentration (3 mol/L) H₂SO₄ solution, ZrO₂ whiskers were not obtained, and clear solutions resulted with the starting ZrO₂ particles remaining. It was concluded that Zr(OH)₄ was useful as a starting material and that nanosized ZrO₂ particles served as seed crystals for whisker formation.     

Calorimetric Study of Nickel Molybdate: Heat Capacity, Enthalpy, and Gibbs Energy of Formation

The thermodynamic properties of the α and β polymorphs of NiMoO₄ were directly investigated by calorimetry. The standard entropies of formation, Δ_f S ° _T , of α and β were determined from measuring the molar heat capacity, C _p,m, from near absolute zero (2 K) to high temperature (1380 K) by a relaxation method and differential scanning calorimetry. The standard enthalpies of formation, Δ_f H ° _T , of α and β were determined by combining C _p,m with the standard enthalpy of formation, Δ_f H °₂₉₈, at 298 K obtained from drop solution calorimetry in molten sodium molybdate at 973 K. The standard Gibbs energies of formation, Δ_f G ° _T , of α and β were determined from their Δ _f S ° _T and Δ _f H ° _T values. The Δ _f G ° _T values indicate that the polymorphic transformation from α to β occurs at 1000 K, consistent with the observed phase transformation at 1000 K.     

Synthesis of Ultrafine β"-Alumina Powders via Flame Spray Pyrolysis of Polymeric Precursors

Flame spray pyrolysis of a polymeric precursor is used to prepare ultrafine powders that, when sintered, convert to essentially pure phase lithium-doped sodium β"-alumina. The precursor Na_1.67 Al_10.67 Li_0.33 [N(CH₂CH₂O)₃]_10.67-[OCH₂CH₂O]·x(HOCH₂CH₂OH) has been synthesized from stoichiometric amounts of metal hydroxides and tri-ethanolamine (N(CH₂CH₂OH)₃, TEA) in excess ethylene glycol. The precursor is dissolved in ethanol, and an atom-ized spray of the solution is combusted in a specially con-structed flame spray apparatus. Combustion occurs at ∼2000°C, followed by immediate quenching. This proce-dure provides for a measure of kinetic control over the process. The resulting nanopowder particles are 50–150 nm in diameter and exhibit powder X-ray diffractometry pat-terns similar to β"-alumina. Heating the nanopowder at 30°C/min to 1200°C with a 1 hisotherm converts it to pure β"-alumina. In preliminary sintering studies, green powder compacts (∼65% theoretical density) sintered at 1600°C for 12 min densify to 3.0 ± 0.1 g/cm 3 (∼92% theoretical density) with minimal loss of Na₂O. This procedure offers several processing and cost advantages over conventional β"-alumina syntheses.     

Synthesis and Electrical Properties of Stabilized Manganese Dioxide (α-MnO2) Thin-Film Electrodes

Manganese dioxide (α-MnO₂) thin films have been explored as a cathode material for reliable glass capacitors. Conducting α-MnO₂ thin films were deposited on a borosilicate glass substrate by a chemical solution deposition technique. High carbon activities originated from manganese acetate precursor, (Mn(C₂H₃O₂)₂·4H₂O) and acetic acid solvent (C₂H₄O₂), which substantially reduced MnO₂ phase stability, and resulted in Mn₂O₃ formation at pyrolysis temperature in air. The α-MnO₂ structure was stabilized by Ba²⁺ insertion into a (2 × 2) oxygen tunnel frame to form a hollandite structure. With 15–20 mol% Ba addition, a conducting α-MnO₂ thin film was obtained after annealing at 600–650°C, exhibiting low electrical resistivity (∼1 Ω·cm), which enables application as a cathode material for capacitors. The hollandite α-MnO₂ phase was stable at 850°C, and thermally reduced to the insulating bixbyte (Mn₂O₃) phase after annealing at 900°C. The phase transition temperature of Ba containing α-MnO₂ was substantially higher than the reported transition temperature for pure MnO₂ (∼500°C).     

Preparation of Tungsten Cobalt Carbides and Oxide via an Organometallic Heterobimetallic Complex as a Single-Source Precursor

Tungsten cobalt carbides and oxides can be obtained via a single-step pyrolysis of an organometallic single-source precursor (eta⁵-C₅H₅)(CO)₃WCo(CO)₄ (1). Pyrolysis of 1 in an oxygen atmosphere produced WCoO₄ at 600°C. In a nitrogen atmosphere W₆Co₆C was obtained when 1 was heated at 700°C. However, under vacuum, the pyrolysis of 1 produced the other phase-W₃Co₃C-at 700°C. Both carbides were contaminated with graphitic carbon, as indicated by their ESCA spectra. Powders that were obtained by using these procedures had particle sizes of up to 100 µm. Micrography showed that the particles were porous, which indicated outgassing during pyrolysis.     

Strengthening Glass-Ceramics by Application of Compressive Glazes

Glasses in the Na₂O–Ba0–A1₂O₃-Si0₂ system, nucleated with TiO₂, were heat-treated to effect controlled crystallization. Resulting materials consisted of a dense, micro-crystalline mixture of nepheline (Na₂0–A1₂O₃-2SiO₂) and barium feldspar (BaO-A1₂O₃-2Si0₂) in a glassy matrix. Thermal expansion coefficients (O° to 300° C) of these bodies ranged from 75 to 125 × 10 –7/°C. Glazes in the Na₂O-CaO-PbO-B₂O₂-A1₂0₃-SiO₂ system having expansion coefficients of about 40 to 80 × 10 ^-7/0°C were applied to the glass-ceramics. On firing, the glazes matured well and reacted with the bodies to form interlocking crystals at the interface. This interfacial region was investigated using several instrumental techniques, and the crystals were identified as plagioclase feldspar. Applying these compressive glazes resulted in modular of rupture up to five times that of the initial glass-ceramic. Calculated strengths correlated well with experimental values.     

Aluminum Nitride Prepared by Nitridation of Aluminum Oxide Precursors

Aluminum nitride (AlN) powders were prepared from the oxide precursors aluminum nitrate, aluminum hydroxide, aluminum 2-ethyl-hexanoate, and aluminum isopropoxide (i.e., Al(NO₃)₃, Al(OH)₃, Al(OH)(O₂CCH(C₂H₅)(C₄H₉))₂, and Al(OCH(CH₃)₂)₃). Pyrolyses were performed in flowing dry NH₃ and N₂ at 1000°–1500°C. For comparison, the nitride precursors aluminum dimethylamide (Al(N(CH₃)₂)₃) and aluminum trimethylamino alane (AlH₃·N(CH₃)₃) were exposed to the same nitridation conditions. Products were investigated using XRD, TEM, EDX, SEM, and elemental analysis. The results showed that nitridation was primarily controlled by the water:ammonia ratio in the atmosphere. Single-phase AlN powders were obtained from all oxide precursors. Complete nitridation was not obtained using pure N₂, even for the non-oxide precursors.     

Crystal Structures of the High-Temperature Forms of Ln2Si2O7 (Ln = La, Ce, Pr, Nd, Sm) Revisited

The crystal structures of the high-temperature forms of light lanthanide pyrosilicates (disilicates), i.e., (La-to-Sm)₂Si₂O₇, have been studied with powder X-ray diffraction on the quenched samples. These compounds have monoclinic structures with the space group P2₁ /n rather than orthorhombic structures. In the research of the last two decades, the smallness of the monoclinic angles (90.1°–91°) has possibly obscured the revelation of the true structural nature of these compounds. New XRD patterns are suggested for the studied lanthanide pyrosilicates exhibiting the monoclinic characteristics of the unit cells.     

Oxidation Kinetics and Composite Scale Formation in the System Mo(Al,Si)2

The oxidation kinetics of hot-pressed Mo(Al_0.01Si_0.99)₂ and Mo(Al_0.1Si_0.9)₂ were measured at 480°C, and between 1200° and 1600°C. The qualitative oxidation of arc-melted Mo(Al_0.1Si_0.9)₂, Mo(Al_0.3Si_0.7)₂, Mo(Al_0.5Si_0.5)₂, and Mo₃Al₈ was examined after 600°C for 1000 h in air. At all temperatures, the compositional difference between the materials yielded very different oxidation rates and scale microstructures. At 1400° and 1500°C, microstructural evolution of the oxide scales resulted in improved oxidation resistance at long times (>400 h). At these temperatures, a significant reduction in the long-time oxidation kinetics was correlated with the in situ formation of an inner mullite scale. At 480° and 600°C, oxidation resistance improved significantly with increasing aluminum concentration. Contrary to the behavior of MoSi₂, samples of Mo(Al_0.01Si_0.99)₂ did not demonstrate catastrophic oxidation, and samples of Mo(Al_0.1Si_0.9)₂ were very oxidation resistant.