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磷石膏制备硫酸钙晶须的初步研究 总被引:1,自引:0,他引:1
以磷石膏为原料,直接采用水热法制备硫酸钙晶须,为磷石膏制备硫酸钙晶须的工业化生产提供重要理论依据。实验考察反应温度、料浆初始pH、反应时间、料浆浓度及磷石膏粒度对生成硫酸钙晶须的影响,用扫描电镜观察硫酸钙晶须的形貌,并通过偏光显微镜和图像分析软件分析不同反应条件下制备的硫酸钙晶须的直径和长度。结果表明:反应温度为130~140℃,料浆初始pH为4.0,反应时间为4 h,料浆质量分数为5%,原料粒度为50~75μm是生成硫酸钙晶须的最佳反应条件,在此条件下可制备出平均直径为2μm,长径比为42的硫酸钙晶须产品。 相似文献
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实验研究磷石膏净化处理方法及化工综合利用新路。在对磷石膏样品进行粒度分布、XRD矿物分析、化学成分分析和SEM形貌分析等物性检测的基础上,利用廉价的碳酸氢铵和氨水及工业副产盐酸,对磷石膏进行净化处理,去除杂质提纯得到硫酸钙,副产氯化铵并回收二氧化碳。以磷石膏提纯得到的硫酸钙为原料,采用水热法制备硫酸钙晶须,提升磷石膏的利用价值。实验得到磷石膏净化处理和水热法制备硫酸钙晶须的最优化工艺条件,并通过POM与SEM对所得硫酸钙样品和硫酸钙晶须进行形貌分析。结果表明,工艺路线在技术上是可行的,工艺设备和操作条件简单、母液可循环使用、无三废污染,既减轻了环境污染,又降低了生产成本,具有较好的经济效益和社会效益。 相似文献
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以硫酸钙(分析纯)、磷石膏为原料,水热法制备硫酸钙晶须,实验考察了Fe3+对晶须性能的影响。通过扫描电子显微镜(SEM)、X射线衍射仪(XRD)、透射电子显微镜(TEM)、选区电子衍射(SAED)、能量色散X射线光谱仪(EDX)等对产物进行表征。结果表明,Fe3+可促进硫酸钙晶须的轴向生长,有助于获得大长径比的硫酸钙晶须;当n(Ca)/n(Fe)=20左右时,硫酸钙(分析纯)制得晶须长径比达到最大值80,磷石膏制得晶须长径比为60;Fe3+可有效改善磷石膏水热制得晶须的形貌,抑制晶体的分叉生长,对磷石膏制得晶须白度也有一定程度的提高。 相似文献
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Phosphogypsum, which is a by-product in the manufacture of phosphoric acid from phosphate rock, exhibits a partial loss of water of hydration at temperatures above 60°C as the calcium sulfate converts from the dihydrate to the hemihydrate and ultimately to the anhydrate. However, drying at a lower temperature requires about five days to determine the free water content. Alternative methods will provide more timely values of free water. 相似文献
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磷石膏是磷复肥生产过程中的副产物,随着中国磷复肥工业的快速发展,磷石膏处理已成为当前急需解决的环保和安全问题.目前国内外对磷石膏综合利用的报道较多,但针对磷石膏中钙资源的回收与利用的综合报道鲜有.根据磷石膏综合利用的现有报道,综述了磷石膏中钙资源的回收与利用研究现状. 相似文献
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Purification of Calcium Oxide in Phosphogypsum Decomposition Residue Based on the Sucrose-CO2 Method
《分离科学与技术》2012,47(4):479-486
Phosphogypsum (PG) is a solid waste (by-product of the “wet process” phosphoric acid production) in phosphate fertilizer industry which is environmentally harmful. This paper studies purification of calcium oxide in the PG decomposition residue. The phase and the spectral signature of the purified sample were characterized and analyzed by XRD, SEM, and EDS. The experimental results indicate that impurities in the residue are effectively removed by sucrose solution. The reactions between calcium oxide and sucrose solution are well explained. In the purification process, soluble calcium sucrose is produced and almost all the impurities which are insoluble in sucrose solution are removed by filtration. Then the calcium carbonate synthesized by calcium sucrose and CO2 is calcined at 1173.15 K for 2 hours and the optimum mass ratio of the decomposition residue and sucrose solution is 5:100. It was concluded that the content of calcium oxide in the calcined products increased to 98.15% and it also had a compact structure, well-proportioned surface, and higher whiteness. 相似文献
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磷石膏是磷化工产业过程中产生的固体废弃物,其主要成分为CaSO4 ·2H2O,具有产量大、组分复杂等特征,阻碍了其在胶凝材料中的应用。本研究利用氧化钙的碱性来去除磷石膏中的酸性杂质,探究氧化钙改性磷石膏的机理,对磷石膏水泥基胶凝材料的物理性能进行考察,结合SEM分析胶凝材料水化产物情况。结果表明:氧化钙能够消除磷石膏中的酸性杂质,减弱其对二水石膏晶体定向生长的抑制作用;掺入氧化钙后胶凝材料的安定性合格,初凝时间和终凝时间均下降;氧化钙的掺入有利于水泥基胶凝材料强度的发展,最佳的氧化钙掺量为2%;SEM结果显示,氧化钙消除了杂质的抑制作用,水化作用增强,层状的二水石膏晶体出现,有利于胶凝材料强度的发展。 相似文献
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Yanjun Zhong Ting Shi Qiuge Chen Xiushan Yang Dehua Xu Zhiye Zhang Xinlong Wang Benhe Zhon 《中国化学工程学报》2020,28(1):208-215
Phosphogypsum(PG) desulfurization slag is a calcium-rich residue from reductive decomposition of PG using sulfur as the reductant. We proposed a technology of preparation light calcium carbonate with PG desulfurization slag, which mainly contains two steps: leaching and carbonizing. In this work, we concentrated on the former, in which ammonium chloride aqueous solution was utilized as leaching agent to extract calcium from the slag, and conducted thermodynamics and kinetics study on it. Fact Sage software was employed to do thermodynamic and phase equilibrium diagram calculations. The influence of leaching conditions including agitation speed, initial concentration of leaching solution, reaction temperature, and liquid/solid ratio on the calcium leaching rate was discussed in detail by means of experiment optimal design. A kinetic model developed from the shrinking core model was given to describe the leaching process. The apparent kinetic activation energy(Ea) of the leaching reaction was calculated to be 10.58 k J·mol~(-1). 相似文献
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湿法磷酸生产过程中硫酸钙结晶制约着磷石膏的品质,良好的硫酸钙结晶不仅能提高磷收率,还有利于磷石膏资源化利用。针对硫酸钙结晶调控问题,系统考察了在添加正辛醇条件下硫酸钙物相形貌随反应时间的变化规律,综合研究了磷石膏晶体结构变化和生长规律。结果表明,反应时间为7 h时磷石膏内残余总磷为0.36%,其中水溶性磷为0.18%,磷收率达到98.79%;磷石膏以(002)为主要晶面生长,结晶过程分为磷矿酸解、硫酸钙晶体颗粒长大、晶体破碎与二次结晶3个阶段,均匀的二水硫酸钙板条状结晶有助于提高磷石膏洗滤性能和洗涤效果。通过磷石膏结晶调控和变化过程研究,为湿法磷酸生产工艺参数选择和硫酸钙结晶过程调控提供参考和基础支撑。 相似文献
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磷石膏是湿法制备磷酸过程中产生的固体废渣,既会对环境产生污染,又会造成资源浪费。为提高废料磷石膏的综合利用价值,研究了以磷石膏原料制备硫酸钙晶须,考察了原料预处理、料浆浓度、晶型助长剂和pH对硫酸钙晶须产率和形貌的影响。用扫描电镜(SEM)、图像颗粒分析显微镜和X射线衍射(XRD)对产品进行观察和检测。结果表明, 通过原料的预处理,可得到最佳反应条件:料浆质量分数为2%、采用硫酸镁为晶型助长剂、pH为3。在此条件下,晶须产率可达36.4%,平均长径比可达60,产品为半水硫酸钙晶须。 相似文献